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wire tech 100
Shelving system
Translation of the original operating instructions
Item no. 43.99990.BA-EN07 / 27.09.19

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Summary of Contents for Wanzl wire tech 100

  • Page 1 100 Shelving system Translation of the original operating instructions Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 2: Table Of Contents

    Position of Wanzl logo ........
  • Page 3 Table of contents Load chart ........... 31 Permissible shelf load per shelf axis .
  • Page 4: Warranty

    No additional claims will be honored. The 12-month warranty period (or another contractually determined warranty period) begins on the date of delivery or date of assembly by Wanzl technicians or by specialists authorized by Wanzl. Defective parts that have been replaced become the property of Wanzl.
  • Page 5: Warnings And Safety Instructions

    Safety Warnings and safety instructions WARNING! The product may tip or break if loaded unevenly, overloaded or used improperly. The result: Breakage of the product and risk of injury to persons and/or damage to property. ► Only place the product on a firm, even and level surface. ►...
  • Page 6 ► Only use lighting retrofit kits approved by Wanzl. ► Ensure that the electric installation is only carried out and regularly checked by Wanzl technicians or companies authorized by Wanzl. ► Wanzl accepts no liability for installations of light fixtures by companies not authorized by Wanzl.
  • Page 7: Technical Specifications

    General Description in these operating instructions • The wire tech 100 shelving system is available in many variants and sizes. • These operating instructions describe the basic structure of the shelving system. • The installation steps shown in the installation sections only represent one example of the installation.
  • Page 8: Shelving Systems With Two Uprights And One Back Panel

    Shelving systems with two uprights and one back panel Shelving systems with two uprights and one back panel View Fig. 1 Item Name Item Name L-upright or T-upright Base metal shelf Lattice back panel Front panel Adjustable foot Base cover Cover Shelf front grid Bracket...
  • Page 9: Installation Instructions

    Shelving systems with two uprights and one back panel Installation instructions 5.2.1 Uprights • From a shelf height of 2,240 mm / 88 in, a wall bracket is necessary without increas- ing the shelf load. • Top shelf max. 1,900 mm / 74 in height, otherwise wall attachment is required.
  • Page 10: Position Of Wanzl Logo

    Shelving systems with two uprights and one back panel 5.2.2 Position of Wanzl logo The Wanzl logo must be applied to the product! Please see below for the positions. Thoroughly clean the surface to be glued beforehand (so it is free of grease and dust)! Fig. 4 10/36 Item no.
  • Page 11: Installing The Basic Shelving Unit

    Shelving systems with two uprights and one back panel Installing the basic shelving unit The installation of the lattice back panel is shown in Fig. 5 and Fig. 6 with two L-uprights. T-uprights are shown in the remainder of the instructions. Fig.
  • Page 12: Removing The Lattice Back Panel With An Extraction Tool

    Shelving systems with two uprights and one back panel Fig. 8 Fig. 7 ► Rotate the adjustable foot outwards by maximum 25 mm / 1 in. 5.3.1 Removing the lattice back panel with an extraction tool Fig. 9 Fig. 10 12/36 Item no.
  • Page 13: Further Back Panels

    Shelving systems with two uprights and one back panel Further back panels 5.4.1 Installing the reinforced lattice back panel A reinforced lattice back panel must be inserted in every first axis after a 180° end element or top frame. Fig. 11 A = Bracket Fig.
  • Page 14: Installing A Blister Back Panel

    Shelving systems with two uprights and one back panel 5.4.2 Installing a blister back panel Fig. 13 Fig. 14 Fig. 15 Fig. 16 14/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 15: Installing An 8 Mm / 0.3 In Back Panel And 19 Mm / 0.8 In Back Panel

    Shelving systems with two uprights and one back panel 5.4.3 Installing an 8 mm / 0.3 in back panel and 19 mm / 0.8 in back panel Fig. 18 Fig. 17 ► Press the cross-connector together at the open end and hang it into the slot of the upright.
  • Page 16: Installing A Metal Back Panel

    Shelving systems with two uprights and one back panel Fig. 21 Fig. 22 ► Hang fixing plates on both sides to Fig. 23 X = Fixing plates prevent the wood back panel from being pushed through. – Note: no fixing plates are required for the 19 mm / 0.8 in wood back panel.
  • Page 17: Installing The Plinth Cover

    Shelving systems with two uprights and one back panel Fig. 26 Fig. 27 Installing the plinth cover Fig. 28 Fig. 29 Installing the base metal shelf Fig. 31 Fig. 30 17/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 18: Installing A Reinforcing Foot For The Base Metal Shelf

    Shelving systems with two uprights and one back panel Fig. 32 Fig. 33 Installing a reinforcing foot for the base metal shelf Fig. 35 Fig. 34 Fig. 36 Fig. 37 18/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 19: Installing The Base Front Grid

    Shelving systems with two uprights and one back panel Installing the base front grid Fig. 39 Fig. 38 Installing a cover Fig. 41 Fig. 40 5.10 Installing an upright extension The purpose of the upright extension is only to attach decorations! Fig.
  • Page 20: Installing The Support Tube

    Shelving systems with two uprights and one back panel Fig. 45 Fig. 44 5.11 Installing the support tube Fig. 46 Fig. 47 Fig. 48 Fig. 49 20/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 21: Installing A Double Bracket

    Shelving systems with two uprights and one back panel Fig. 51 Fig. 50 Both of the front adjustable feet must be set to the same height. 5.12 Installing a double bracket Fig. 53 Fig. 52 Fig. 54 Fig. 55 Fig. 56 21/36 Item no.
  • Page 22: Installing A Shelf

    Shelving systems with two uprights and one back panel 5.13 Installing a shelf 5.13.1 Installation instructions • Ensure that the load is evenly distributed over the entire shelf (surface load). • The shelves must be locked in place in the consoles. •...
  • Page 23: Installing The Shelves On The Uprights

    Shelving systems with two uprights and one back panel 5.13.3 Installing the shelves on the uprights Fig. 62 Fig. 63 5.13.4 Installing the reinforcing C-profile Fig. 64 Fig. 65 Fig. 67 Fig. 66 Fig. 68 23/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 24: Console Screw Connections

    Shelving systems with two uprights and one back panel 5.13.5 Console screw connections 5.13.5.1 Key Fig. 69 Fig. 70 Fig. 71 5.13.5.2 Screw Fig. 72 Fig. 73 24/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 25: Installing The Front Bracket For Wire Shelves

    Shelving systems with two uprights and one back panel 5.13.6 Installing the front bracket for wire shelves Fig. 74 Fig. 76 Fig. 75 Fig. 77 5.13.7 Installing a shelf separating grid Fig. 78 Fig. 79 25/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 26: Installing A Hanging Basket

    Shelving systems with two uprights and one back panel Fig. 80 Fig. 81 5.13.8 Installing a hanging basket Fig. 82 Fig. 83 Fig. 84 Fig. 85 26/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 27: Installing A Universal Adapter

    Shelving systems with two uprights and one back panel 5.13.9 Installing a universal adapter Fig. 86 Fig. 87 5.13.10 Installing a metal shelf Fig. 88 Fig. 89 Fig. 90 27/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 28: Installing The Information Sign Holder

    Shelving systems with two uprights and one back panel 5.14 Installing the information sign holder Fig. 91 Fig. 92 Fig. 93 Fig. 94 28/36 Item no. 43.99990.BA-EN07 / 27.09.19...
  • Page 29: Installing A Wall Attachment

    Installing a wall attachment Installing a wall attachment Wall attachment CAUTION! Risk of injury due to insufficiently secured shelving systems. The result: Risk of injury due to tipping shelving systems. ► Make sure that both the brickwork and the wall anchorage (dowels) are sufficiently dimensioned to support the loads.
  • Page 30: Adjustable Wall Attachment

    Installing a wall attachment Adjustable wall attachment Fig. 97 Fig. 96 Fig. 98 ► Select the wall attachment that best matches the wall distance. ► Pre-assemble the wall attachment so that it remains movable (Fig. 243). ► Hook the wall attachment into the vertical shelf at the specified height, push the mounting brackets up to the wall and mark the drilling position in the middle of the slotted hole (C).
  • Page 31: Load Chart

    Load chart Load chart Permissible shelf load per shelf axis Ensure that the load on the shelves is evenly distributed. Load the shelves ensuring that the load decreases the higher the shelf. Install the top shelf at a maximum height of 1,900 mm / 74 in. If both sides are loaded (gondola), the same loads can be applied to the right and left as for a wall-mounted shelving unit.
  • Page 32: Calculation Of The Permissible Load Of A Wall-Mounted Shelving Unit

    Load chart 7.1.3 Calculation of the permissible load of a wall-mounted shelving unit Different console depths and axial dimensions mean different load capacities of the shelves (see Chapter 7.1.1). Since several shelves of different depths can be inserted, an average value of the shelf depths DAverage must be calculated.
  • Page 33: Example Calculations

    Load chart 7.1.4 Example calculations Base shelf D=800mm / 31in A=1,333 mm /53 in (From Chapter 7.1.2) =>Base shelf load =180 kg / 396 lb Total of 5 inserted shelves 700+700+700+700+700=3,500 mm / 28+28+28+28+28=140 in Average shelf depth: 3,500 (140 in)/5= 700 mm / 28 in Therefore, from the total load chart, this results in...
  • Page 34: With Support Upright

    Load chart Base shelf D= 600 mm /24 A=1,000 mm / 40 in =>Base shelf load =165 kg / 364 lb Total of 5 inserted shelves 500+500+600+600+600=2,800 mm / 20+20+24+24+24=112 in Average shelf depth: 2,800 (112 in) / 5= 560 mm / 22.4 in Therefore, from the total load chart, this results in 560 mm / 22.4 in =>...
  • Page 35 Load chart Wire shelf with double console and support tube Console depth in mm / in 300 / 12 400 / 15 450 / 18 500 / 20 600 / 24 700 / 28 Axial 105 kg / 105 kg / 105 kg / 125 kg / 170 kg /...
  • Page 36: Cleaning Instructions

    Tel. +49(0)8221/729-0, Fax +49(0)8221/729-1000, E-mail: info@wanzl.de, Internet: www.wanzl.com Copyright for this manual is held by Wanzl Metallwarenfabrik GmbH. This manual is only intended for the user and the user’s staff. It contains instructions and information that may not be reproduced, distributed or otherwise communicated, in full or in part.

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