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Eurotek RBT 7000 ATL Manual

Brake tester
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RBT 7000 ATL Brake Tester
Installation, Operation & Calibration Manual

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Summary of Contents for Eurotek RBT 7000 ATL

  • Page 1 RBT 7000 ATL Brake Tester Installation, Operation & Calibration Manual...
  • Page 2 Eurotek RBT 7000 All the product specifications and information in this manual may be changed without notice. Operators and installers should carefully read this manual before installation and use. Operators should strictly follow all the instructions during operation and have all equipment maintained periodically.
  • Page 3 Eurotek RBT 7000 Safety Signal Legend Safety Signal Legend Safety Signal Legend Safety Signal Legend Warning Danger of Electric Shock. Inspection area Authorized Personnel only Danger Rotating Machinery Read instruction Manual Before use...

  • Page 4: Table Of Contents

    Eurotek RBT 7000 Table of Contents 1. Safety Instructions ……………………..………………………………… 3 2 . R a n g e o f A p p l i c a t i o n s … … … … … … … … … … … … 4 3 .

  • Page 5: Safety Instructions

    Eurotek RBT 7000 Preface The Vehicle Brake Tester for Axle Weight and Brake Force is a tester to inspect the vehicle axle weight and vehicle brake performance. Firstly, the operator drives the vehicle onto the rollers. A signal will be sent to the computer by a force sensor and will show the axle weight on a monitor/display Board in units of kg.

  • Page 6: Range Of Applications

    Eurotek RBT 7000 manual or other VOSA guidance 1. Exit Four-Wheel Drive Mode before inspection starts. 2. Vehicle should drive following the driving direction. 3. The tester starts to work only if the third axle across both sides has been pressed.

  • Page 7: Technical Specifications

    Eurotek RBT 7000 3. Technical Specifications Max Wheel Load 2000 kg Max. measurement of weigh load 1500 kg Axle-load Measurement Range 0～3000 kg Measurement Range 0～12500 N Brake force calibration ratio 1 N : 2.0 N Wheel Diameter 500～800 mm...

  • Page 8: Installation

    Eurotek RBT 7000 4. Brake tester Construction Roller brake tester with weighing unit is composed by follows parts: • Tester: Roller Bed Load cell unit, Roller, Gearbox, Motor, transmission chain, Force sensor 7 Roller cover plates • Control Station: Cabinet, Monitor, Computer, Keyboard, Mouse, Printer, Main Switch, Control Board, Circuit Board, etc.
  • Page 9 Eurotek RBT 7000 • Check and lock the four load-cells (2 load-cell per side) in the test bench. • Place the test bench in the pit according to the vehicle driving direction, and make sure the equable distance between the test bench and the pit wall.
  • Page 10 Eurotek RBT 7000 • Remove the Side-Cover Plates and Middle-cover of the bench; check the 4 load-cell sensors are exactly located on the relative support bars • Butt the Distance Control bolt on the bench against the pit wall; maintenance the distance between Bolt and pit 1 mm, then lock the nuts of the Distance Control bolt.
  • Page 11 Eurotek RBT 7000 5.2 Electrical Layout map S ig n a l C a b le C o n n e c to r B re a k e r C o n n e c to r F ilte r...
  • Page 12 Eurotek RBT 7000 (3). Circuit Wring Diagram ： ： ： ： Control Switch Switching Power Connector Supply 3 P h 4 1 5 V 1 P h 2 2 0 V Breaker 2 5 A 1 0 A Filter DC 12V...
  • Page 13 Eurotek RBT 7000 Circuit Diagram Main Swtich Breaker Breaker Connector Left Right N L GND 3 ～ 3 ～ Connector Brake Motor D R A W N C H E C K E D R e v . A p p r o v e d D a t e R e m a r k s...
  • Page 14 Eurotek RBT 7000 5.3 Installation of control Panel The control Panel can be sited on the left or right hand side of the test bench at a distance of approx 2-3 meters. Connect the Test bed power cables and the signal cables to din type connector in the Control...
  • Page 15 Eurotek RBT 7000 Electrical Panel Dimensions...
  • Page 16 Eurotek RBT 7000 5.4 Equipment Adjustment The Control Software should be installed in the MS Windows 2000 Professional or higher grade version. Use the attached installation CD to install the software by execute the “SETUP.exe” file, and then follow the indication of installation guide.
  • Page 17 Eurotek RBT 7000 6.1 Auto Operation Flow Chat Clean the wheels of the vehicle. Preparation for Test Launch the software, click “Start” then type in the customer Start Test information. Select test items, and then click “GO”. Drive the Vehicle onto the Brake Tester slowly, make sure the Measure the front front wheels are parking on the rollers.
  • Page 18 Eurotek RBT 7000 6.2 Operation Process Switch on the equipment power supply.Check the tyres pressure and look out for any abnormalities. Any problems should be rectified before entering the brake Tester. F2-Vehicle Launch the software, click “ ” to enter the login interface, input the vehicle Registration manufacturer and Model these fields are mandatory next enter the owner’s...
  • Page 19 Eurotek RBT 7000 Drive slowly the front wheel on the brake tester bench, until the 2 wheels of vehicle are well located on the rollers set, the system will indicate to measure axle weight on the screen the weight of Axle will be measured.
  • Page 20 Eurotek RBT 7000 After axle Centralising the vehicle the system will indicate to inspect the brake force. Do not apply any brake movement (neither pedal brake nor hand brake) and shift gear to Neutral position when the rollers start to rotate, it is in the operation of Wheel resistance measurement. The tester should examine for Judder &...
  • Page 21 Eurotek RBT 7000 The test sequence then checks for judder the brakes are applied upto 75% of the maximum brake force as recorded in the previous test fter the front axle has been inspected the system will indicate that you drive the front wheels out...
  • Page 22 Eurotek RBT 7000 D r i v e r e a r w h e e l s i n t o b r a k e r o l l e r After axle weighting, the System will allow the operator to check for bind etc.
  • Page 23 Eurotek RBT 7000 After the wheel resistance measurement is completed The System will indicate the operator to apply brake force slowly to the limit The rear wheels brake force will be measured and displayed. The rollers will automatically shut-off after a preset or if wheel lock is achieved After inspected the rear brake force, follow the instruction “Apply Park Brake”...
  • Page 24 Eurotek RBT 7000 After testing the parking force, rollers will automatically run to assist the vehicle drives the rear wheels out of the test bench. Park the vehicle in a suitable place...
  • Page 25 Eurotek RBT 7000 6.3 Result data and print Click “F3-Job”to enter the Data base management menu, use the vehicle Registered No. searching blank to find the required vehicle. Click the required vehicle as soon as the vehicle is found and displayed on the screen, the detail...
  • Page 26 Eurotek RBT 7000 Click “Graphic” to shown the data graphic and press “F4-Print”to print out the da Printed Test report...
  • Page 27 Eurotek RBT 7000 5.5 Equipment Calibration Brake tester calibration Brake tester calibration Brake tester calibration Brake tester calibration Follow the instruction diagram below to install the calibration kit, make sure the well positioning the calibration bars and no force applying to the load-cell sensor.
  • Page 28 Eurotek RBT 7000 Calibration of weight unit Start the software and enter the sub-menu by click the “F8-Configuration”, select the item of Weight calibration Press start to continue. Make sure there is no force applying to the sideslip plate, and then click “Zero” to set the Zero point value for sideslip sensor.
  • Page 29 Eurotek RBT 7000 Calibration Set Drawing 1 Pillar 5 Handlebar 2 Nut 6 Standard Sensor 3 Transverse Bar 7 Steel Ball 4 Connector 8 Load Sensor...
  • Page 30 Eurotek RBT 7000 7. Maintenance 7.1 General maintenance ◎ Keep the equipment surface and roller set clean. ◎ Periodically check the axletree of equipment and change if damage to bearing. ◎ Check the screws of axletrees, sensors and the third axle monthly.
  • Page 31 Eurotek RBT 7000 Lubricating Diagram...
  • Page 32 Eurotek RBT 7000 8 Troubleshooting 8.1 Tester Bed Problem Cause Solution 1.Screw of sensor not hold tight Check and tighten the screw Incorrect Axle Load 2.Sensor damaged Check and change sensor of tester 3.Pressure can not spear on weight sensor...
  • Page 33 Eurotek RBT 7000 8.2 Control System Problem Cause Solution 1. Main control board no power Check the power supply 2. Communication port setting is wrong Check the setting in the “control.ini” Communication 3. Communication cable loosed Check the Communication cable error 4.
  • Page 34 Eurotek RBT 7000 3RD roller switch 3RD Axle switch 9 Parts list Item Specification Installation Life cycle Remark Spring Φ18×3×120(L) Brake tester 3rd Axle 10 000times Pic.1 Rubber Φ30×25(L) Sideslip tester 20 000times Pic.2 Drawing Drawing： ： ： ： Drawing...
  • Page 35 Eurotek RBT 7000 (Pic.2) 10 Transport and storage 10.1 Instructions of transport This equipment with packaging should respect the safety instructions to transport, avoiding any serious impact, leakage and contact with acid or alkaline matter. Caution during Transport ： Suspend the middle part of the machine, and ensure that the sling could bear the weight of the machine.
  • Page 36 Eurotek RBT 7000 11. Appendix 11structure diagram 4 4 0 m m 8 3 0 m m 4 1 5 m m...

  • Page 37: M A I N T E N A N C

    Eurotek RBT 7000 11.4 Main components list Name Name Type Type Qty. Qty. Name Name Type Type Qty. Qty. Motor Y2-112M 4.0 kW Brake Force Machine YZC-516 1t Sensor Load Sensor YZC-320 2t Control 3LD2203-0TK53 Switch Breaker OSMC32N3C25 Control Breaker...
  • Page 38 Eurotek RBT 7000 11.3 sensor wiring diagram AM PLIFIER B lack G N D E X C - R ed E X C E X C + Left G reen S ensor S I G + S I G +...
  • Page 39 Eurotek RBT 7000 Spare Parts Name Name Name Name Type Type Type Type Qty. Qty. Qty. Qty. Motor Y2-112 3.0 kW Machine Sensor YZC-320 2t Control 3LD2203-0TK53 Switch Breaker OSMC32N3C25 Control Breaker OSMC32N2C10 Cabinet Filter A2IL-10A AC Contactor LC1-D18M7C DC Power...
  • Page 40 Eurotek RBT 7000 Calibration Table Calibration Table Calibration Table Calibration Table Class VII Newtons 1470 1960 2450 2940 3920 4410 1000 4900 1100 5390 1200 5880...