Related Manuals for DTI Dyna Technology WINPOWER DE20I4
Summary of Contents for DTI Dyna Technology WINPOWER DE20I4
- Page 1 ������ ��������� INSTALLATION AND INSTALLATION AND OPERATIONS MANUAL OPERATIONS MANUAL MODELS: DE20I4 DE20I4 DE30I4 DE30I4 DE45I4 DE45I4 DE65I4 DE65I4 DSE702 START MODULE AND MANUAL KEY START...
- Page 2 SAVE THESE INSTRUCTIONS TABLE OF CONTENTS INTRODUCTION This manual contains important instructions that should be fol- GUIDE TO PRODUCT SAFETY 1 lowed during installation and maintenance of the generator and batteries. BASIC INFORMATION Specification Table Read and understand all instructions in the manual before starting Description 3 and operating the generator set. DSE702 Description RECEIVING THE GENERATOR USING THIS MANUAL Unpacking the unit ENGINE GENERATOR INSTALLATION Congratulations on your choice of a Winpower generator set. You Installation have selected a high-quality, precision-engineered generator set Engine Generator Set Mounting...
- Page 3 IMPORTANT SAFETY FIRE HAZARD - Diesel fuel presents a hazard of possible explosion and/or fire. INSTRUCTIONS Do not smoke or use open flame near the generator set. SAVE THESE INSTRUCTIONS Keep a fire extinguisher nearby and know its proper use. This manual contains important instructions that Fire extinguishers rated ABC by NFPA are appropriate. should be followed during installation and maintenance DEADLY EXHAUST GAS - Exhaust fumes from any diesel of the generator and batteries.
- Page 4 TESTING POLICY: MODEL DE45I4-A DE45I4-D DE45I4-J DE45I4-L Generator Before any generator is shipped from the factory, it is fully Wattage 45000 45000 45000 45000 checked for performance. The generator is loaded to its Volts 120/240 120/208 120/240 277/480 full capacity, and the voltage, current, and frequency are Phase single three...
- Page 5 INTRODUCTION AND ENGINE: DESCRIPTION This manual covers specific operation of the combined engine generator set. Refer to engine operating and maintenance instructions for specific instruction on the care and maintenance PRODUCT DESCRIPTION: of the engine. Oil and fuel requirements along with maintenance schedules and engine warranty information are provided by the This engine-generator set is designed for manual key start individual engine manufactures. operation. The engine-generator set is fully tested at the factory prior to shipment to insure proper operation of each individual ** CAUTION ** component as well as the total system’s performance and reliability. EQUIPMENT DAMAGE - Be sure to check the engine oil level frequently as specified in the engine manual.
- Page 6 3. Remove main frame hold down bolts. RECEIVING THE GENERATOR 4. Unit can now be lifted from shipping rails. The generator set will generally be shipped by a commercial ‘common freight carrier’. Routing is determined by the bulk, size, and a means available to unload the generator at the receiving LIFTING THE GENERATOR SET end. WINPOWER recommends units that are shipped by common carrier be delivered to a commercial dock to allow the NOTICE - Personal Injury Generator Set to be unloaded in a safe, efficient manner and to minimize handling damage to the unit.
- Page 7 Before beginning the installation process, recheck the voltage, The information in this manual is offered to assist you in providing phase and amperage rating of the Generator Set. Be certain the proper fuel for your engine. However, this information is only it can handle the intended load and are compatible with the provided to inform you of the engine’s requirements and assist in intended loads. Plans for installation should be prepared with making you aware of the decisions you must make. In no case proper attention to mechanical and electrical engineering detail should the instructions or information provided be interpreted to to assure a satisfactory system installation. The installation must conflict with any local, state or national codes. If in doubt, always comply with all national, state, and local codes. consult your local fire marshal or fuel supplier. The information in this manual is offered only as a guide to INSTALLING THE FUEL LINE finalizing your installation plans. Engine generator sets are properly adjusted before they leave the NOTICE factory. Connecting a fuel supply with adequate supply volume...
- Page 8 INSTALLING THE BATTERY DE30 FUEL CONNECTIONS **** CAUTION **** In the following battery installation procedure, check to be sure the engine control is in the “stop” position. This should be your last step before initial start-up. A customer supplied twelve-volt battery is required to complete the installation. Installation of the highest CCA rated battery, within the correct BCI group, will increase cold weather starting performance. BATTERY REQUIREMENTS MINIMUM Model...
- Page 9 ************* 5. Be sure all connections are tight and coat the terminals and cable ends with dialectic grease. ***** WARNING ***** ************* WARNING – The electrolyte is a diluted sulfuric acid that is A main line circuit breaker has been provided inside the harmful to the skin and eyes. It is electrically conductive and generator housing.
- Page 10 60708-151 2080-10...
- Page 11 Minimum Conductor Sizes between the Generator and the load. Based on wire type and temperature rating. Wire has been derated for 40 C ambient temperatures. Cu Conductor Al Conductor C/B Wire Temperature Rating 75 0 C 90 0 C 75 0 C 90 0 C kW Voltage PH Amp 120/240 1 #3 AWG #4 AWG #1 AWG #2 AWG 120/208 3 #4 AWG #6 AWG #3 AWG #4 AWG 120/240 3 #4 AWG #6 AWG #3 AWG #4 AWG 277/480 3 #8 AWG...
- Page 12 N - HIGH WATER TEMPERATURE - This light will illuminat if the module detects that the engine coolant temperature has exceeded the limit the coolant temperature switch after the Safety On* timer has expired and a shutdown is initiated. NOTE: All warnings are reset but turning the key to off position. * SAFETY ON TIMER - The safety on delay on this controller is 10 seconds. Should and fault condition still be detected after this 10 second delay the engine will shutdown and fault code will be illuminated. INITIAL START UP ************* ***** WARNING ***** ************* EQUIPMENT DAMAGE - DO NOT jump start these engine generator sets.
- Page 13 B. CHECK ENGINE LIGHT - This light will come on when the 4. If the start button is release before the engine starts or the unit low oil pressure switch or the high water temperature sensor does not stay running the key switch (A) has to be turn to the off switches have been activated on the engine. This light will also position and back to the run position before the starter can be come on when you go to start the engine, and stay on until the reengage using the start button (D). This protects the starter from engine has built sufficient oil pressure to open the low oil pressure accidently being engage with the unit running.
- Page 14 TROUBLESHOOTING TABLES ************* ***** WARNING ***** ENGINE WILL NOT CRANK WITH GENERATOR ************* RUN PUSH-BUTTON DEPRESSED. EQUIPMENT DAMAGE - DO NOT DEPRESS THE SAFETY 1. Low/dead battery. LATCHING RELAY BUTTON FOR OVER 10 SECONDS. IF THE 2. Blown DC fuses 2 amp or 25 amp. LIGHT HAS NOT GONE OUT IN 10 SECONDS IT INDICATES 3. Defective DSE702.
- Page 15 DE20 OUTLINE DRAWING DE30 OUTLINE DRAWING 60708-151 2080-10...
- Page 16 DE45 & DE60 OUTLINE DRAWING 60708-151 2080-10...
- Page 17 60708-151 2080-10...
- Page 18 60708-151 2080-10...
- Page 19 60708-151 2080-10...
- Page 20 60708-151 2080-10...
- Page 21 60708-151 2080-10...
- Page 22 60708-151 2080-10...
- Page 23 LIMITED WARRANTY WINPOWER, Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINPOWER written instructions. WINPOWER’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINPOWER’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced. For warranty service, return the product within 12 months or 1000 hours which ever occurs first from the date of purchase, transportation charges prepaid, to your nearest WINPOWER Authorized Service Center or to WINPOWER, Inc. at Le Center Minnesota.
- Page 24 225 S Cordova ave Le Center MN 56057 507-357-6831 60708-151 -2080-10 www.winpowerinc.com...
Need help?
Do you have a question about the WINPOWER DE20I4 and is the answer not in the manual?
Questions and answers