Jatco J-5000 SM-P 200 ABV Installation Instruction

Installation Instructions
JATCO Environmental Protection Tank
J-5000 SM-P 200 ABV
*INSTRUMENTATION GAS IS MANDATORY FOR SUPPLY GAS*
The JATCO Environmental Tank must be installed at a level which will allow the waste
liquids to be disposed of to gravity flow into the tank.
IMPORTANT: The top of the tank must be below the level of waste liquids to be
received.
Inlet and the outlet check valves are both teed from the same port near the bottom of the tank
(end opposite the sight glass). When facing this end the inlet check valve is on the left (A)
and the outlet check valve is on the right (B).
The discharge should be piped directly to the storage tank that is to receive the waste liquid.
The discharge may be teed into an existing flow line, provided that a check valve is installed
to prevent high pressure from returning to the discharge check valve on the JATCO tank.
The tank supply gas must have adequate volume and pressure. For best operation use 1" pipe
for the tank supply gas plumed as close to the tank as possible. Then reduce down to the
tubing connections (C) and (J) on the JATCO tank.
Supply gas pressure is connected to the inlet of the level control valve (C) this
gas pressure must meet 70 PSI and not exceed 75 PSI. A separate supply gas pressure
is connected to the 3-way ball valve (J) this gas pressure must not exceed 200 PSI
for normal operation. No pressure regulator is provided as most applications for this
device have pre-regulated gas pressure supplied.
Depressing the manual dump plunger (F) allows the operator to check function of the float
control valve actuator. When the plunger is depressed, the tank will cycle once and return
to the automatic operation when the plunger released. The plunger button should be returned
to the extended position.
Listed below are a series of steps to follow if the JATCO tank fails to dump properly.
Be sure there is an adequate supply of gas pressure (70-75 psi), to the inlet connection at
the level control valve. If there is enough pressure at the inlet connection, press down
manual dump plunger (F) to empty tank, then vent when the cycle is complete. If the
JATCO tank fails to dump manually, remove connector tubing to actuator (G) to test for
pilot pressure from level control valve (D). If level control valve is not sending pressure
to the actuator (G) when depressing manual dump plunger (F), removal and or inspection
of level control valve will be necessary. If pressure is present but actuator fails to
operate, remove inspect and or replacement may be necessary.