Summary of Contents for Betamotor MINICROSS R107 2007
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Every vehicle is supplied with a copy of the manual. BETAMOTOR S.p.A. reserves the right to change the data and features described in this manual and to modify its products at any time.
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T A B L E INFORMATIONS ATTENTION After the first training hour, check all the tightenings and in particular manner: • Footboard supports • Shock absorber cover • Wheel rims • Shock absorber • Engine bolts and nuts • Crown...
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T A B L E INFORMATIONS way without paying attention to REMEMBER THAT The means you own is not a toy, the I manual’s indication can you must use it with competence, cause you serious hurts, permanent attention and respect towards the and/or even mortal ones.
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T A B L E INFORMATIONS BETAMOTOR S.p.A. reserves the right to change the data and features described in this manual and to modify its products at any time.
T A B L E INFORMATIONS Symbols ............6 SECTION 3: MAINTENANCE AND CHECKS Description ...........6 Maintenance, description .......30 Safety, advice and recommandations ..7 Maintenance and checking to perform ..31 Ecologic drive ..........12 Gearbox oil ..........32 Air filter ............33 SECTION 1: GENERAL INFORMATION Spark plug ..........34 Main parts ..........14 Brakes ............35...
T A B L E INFORMATIONS SYMBOLS DESCRIPTION WARNING • This manual is Your guide to the The guarantee is considered null SAFETY/WARNING use and simple maintenance of and the manufacturer is released If the parts indicated with this the Minicross. of all responsibility in the case of symbol are not respected this could any intervention carried out by...
T A B L E INFORMATIONS SAFETY, ADVICE AND • If you wear sight glasses let an adult WARNING RECOMMANDATIONS inspect they are clean and suitable to Other operations that are not be used when driving the means. • Make an adult teach you how to described in this manual require correctly use your Minicross: This Minicross has been...
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T A B L E INFORMATIONS Always tell an adult Any alteration or modification • Minicross is not equipped with a if you notice anything of the Minicross made to the stationing stand so please make strange while riding; for original purchase makes the sure that you have stopped it in your safety, and to keep...
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T A B L E INFORMATIONS This vehicle is not authorized for • Only drive with sufficient light • Do not start driving if you do not use on public roads. for your safety and the other’s feel in perfect health conditions, one.
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T A B L E INFORMATIONS • Go slow before facing and closing • When you stop or you must park ON MINICROSS YOU CANNOT TAKE the curves and variations of the • Do not wear flying garments, the Minicross, before getting off, kind of round.
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T A B L E INFORMATIONS • Do not rest the vehicle on its side, • Drive on grounds or roads that • Drive in a non neat way or in and be sure to use the kickstand are excessively loose or stony or strange positions or laid on the only on firm ground (not sand with deep holes.
T A B L E INFORMATIONS ECOLOGIC DRIVE • If you have the full control of • If you can easily use the gas the means even when this is throttle and you have well The noise and the pollution stopped and you can steadily understood its working.
T A B L E SECTION 1: GENERAL INFORMATION INDEX MAIN PARTS VEHICLE IDENTIFICATION DATA PLATES ON THE VEHICLE HAND DRIVE CONTROLS TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAM...
T A B L E SECTION 1: GENERAL INFORMATION MAIN PARTS 1 Gasoline tank plug 2 Air filter 3 Stand 4 Fuel tap 5 Fuel tank 6 Kick-starter 7 Silencer 8 Rear brake pedal 9 Fork 10 Saddle 11 Rear mudguard 12 Front mudguard 13 Big fork 14 Muffler...
T A B L E SECTION 1: GENERAL INFORMATION VEHICLE IDENTIFICATION DATA Frame identification The identification data A are stamped on the steering tube r.h. side. Motor identification Motor identification data B are stamped on the rear part of the engine assembly.
T A B L E SECTION 1: GENERAL INFORMATION PLATES ON THE VEHICLE Danger of burning Obligation to use gloves Obligation to use the helmet Obligation to use motor-biker shoes Obligation to use motor-biker glasses Obligation to use the motor- biker suit Danger of organs in move- ment...
T A B L E SECTION 1: GENERAL INFORMATION TECHNICAL DATA Rims - front 12” x 2.50 - rear 10” x 2.75 Vehicle weight • ready to operate (unfueled) .....61 (kg) Brake • allowed load ..........75 (kg) - front disk-type with hydraulic control Ø 200 mm - rear mechanically operated drum Dimensions...
T A B L E SECTION 1: GENERAL INFORMATION ELECTRICAL DIAGRAM Legend 1 Generator 2 High Voltage coil 3 Spark plug 4 Engine stop push button Brown Black...
T A B L E SECTION 2: OPERATION AND USE INDEX CHECKS AND MAINTENANCE BEFORE AND AFTER USE REFUELING AND MANAGEMENT OF THE FUEL HOW TO STOCK AND MANAGE FUEL RECOMMENDED LUBRICANTS AND LIQUIDS BREAKING IN STARTUP...
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T A B L E SECTION 2: OPERATION AND USE CHECKS AND MAINTENANCE BEFORE AND AFTER USE In order to avoid problems connected to the operation of the vehicle, it is advisable to perform a number of checks and maintenance operations before and after use.
T A B L E SECTION 2: OPERATION AND USE HOW TO FUEL UP INTO THE MINICROSS Remove cap A. T h e f u e l t a n k w i l l h o l d approximately 2 liters, 0.300 liters of which is reserve.
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T A B L E SECTION 2: OPERATION AND USE Take all the precautions to avoid • Place in an open and well-aired • Put one end of the gasoline d i s p e r s i o n s o f f u e l i n t h e place, far from free flames pipe in the can in a quantity so environment.
T A B L E SECTION 2: OPERATION AND USE • Close the tank and put it in a • Keep the containers far from the suitable environment. sunshine • Open the gasoline cock in the • Keep the containers in places emergency fuel position and closed and aired and equipped use the vehicle by following the...
T A B L E SECTION 2: OPERATION AND USE RECOMMENDED LUBRICANTS AND LIQUIDS For better operation and longer vehicle life, we advise you to use the products listed in the following chart: TYPE OF PRODUCT TECHNICAL SPECIFICATION TRANSMISSION OIL SAE 10W/50 GREASE FOR JOINTS AND RODS BARDAHL MPG2...
T A B L E SECTION 2: OPERATION AND USE BREAKING IN Run in the vehicle over about 500 km or No. 10 refuelings; During this time: - Avoid travel at high speeds - Change speed often so that the parts will break in uniformly and in a shorter time - Avoid turning the throttle more than 3/4 of the way.
T A B L E SECTION 2: OPERATION AND USE STARTUP Kick-starter - Open fuel tank valve A OFF = closed ON = open RES = reserve - Check that the gears are in neutral. - Depress the kick-starter with a sharp movement of the foot and slightly turn the gas control.
T A B L E SECTION 3: MAINTENANCE AND CHECKS INDEX MAINTENANCE, DESCRIPTION MAINTENANCE AND CHECKING TO PERFORM GEARBOX OIL AIR FILTER SPARK PLUG BRAKES CHECKS AFTER CLEANING MAINTENANCE SCHEDULE HOW TO TRANSPORT THE VEHICLE HOW TO DISPOSE THE VEHICLE SUITABLE APPARELS...
T A B L E SECTION 3: MAINTENANCE AND CHECKS MAINTENANCE, • In case o breakage and/or lost DESCRIPTION of the stand do not replace it with means of fortune, ask for the original part from the dealer’s. In order to have an efficient •...
T A B L E SECTION 3: MAINTENANCE AND CHECKS MAINTENANCE AND • Check that all the parts of the • Check the tires wear and tear CHECKING TO PERFORM mini-cross are at their seat and condition and their pressure. well fixed.
T A B L E SECTION 3: MAINTENANCE AND CHECKS GEARBOX OIL Note: Oil change Change the gear box oil after the - Always renew the oil Check first 500 km or after No. 10 refuelings. white the engine is hot, •...
T A B L E SECTION 3: MAINTENANCE AND CHECKS AIR FILTER Clean the filter every time the vehicle is used cross-country. To remove the filter, is necessary unscrewing screws C and then proceed as follow: - Remove filter - Wash the filter with petrol - Dry the filter - Wet the filter with filter oil, remov- ing any excess oil so that there...
T A B L E SECTION 3: MAINTENANCE AND CHECKS SPARK PLUG When replacing the spark plug, screw it in by hand until it stops, then tighten with a wrench. Do not start the motor if the spark plug or the pipes are out of their Keeping the spark plug in good relevant housings.
T A B L E SECTION 3: MAINTENANCE AND CHECKS BRAKES Check Front Brake To check the front brake for wear, simply observe the caliper from the front, where it is possible to see the ends of the two pads. These pads should have at least a 2 mm.
T A B L E SECTION 3: MAINTENANCE AND CHECKS CHECKS AFTER CLEANING After cleaning the motorcycle, it is good practice to: • Disassemble the flywheel cover and dry the water if necessary • In case of disassembly/assembly of the ignition system, check the tightening torque of the fixing screws.
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T A B L E SECTION 3: MAINTENANCE AND CHECKS MAINTENANCE SCHEDULE...
T A B L E SECTION 3: MAINTENANCE AND CHECKS HOW TO TRANSPORT THE HOW TO DISPOSE THE SUITABLE APPARELS VEHICLE VEHICLE • Only after having worn long To transport the Minicross you Remember that the mini-cross sleeve apparels and with a must: is made with material that can certain thickness (better if in...
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T A B L E SECTION 3: MAINTENANCE AND CHECKS • Only after having worn a pair of good gloves that may avoid scratches on the hands, stiffening, tiredness, and that protect them in case of fall or of means upsetting.
T A B L E SECTION 4: ADJUSTMENTS INDEX ADJUSTMENT OF BRAKES ADJUSTMENT OF CLUTCH ADJUSTMENT OF IDLING SPEED ADJUSTMENT OF GAS CLEARANCE CHECK AND ADJUSTMENT OF STEERING GEAR TIGHTENING THE CHAIN ADJUSTMENT OF REAR SHOCK ABSORBER...
T A B L E SECTION 4: ADJUSTMENTS ADJUSTMENT OF BRAKES Front brake The front brake is disk type with hydraulic control, and therefore requires no adjustment. Rear brake The rear brake is provided with mechanically operated shoes. Adjust the brake levers A play must be 10-12 mm.
T A B L E SECTION 4: ADJUSTMENTS ADJUSTMENT OF CLUTCH Generally, the only operation that is performed on the clutch is adjust- ment of the position of lever A. To perform the adjustment, lift rubber dust cover C and tum adjuster B.
T A B L E SECTION 4: ADJUSTMENTS ADJUSTMENT OF IDLING SPEED In order to perform this operation correctly, we advise you to do it when the engine is hot, connecting an electric revolution counter to the spark plug wire. Then use a screwdriver on register screw A to calibrate the minimum.
T A B L E SECTION 4: ADJUSTMENTS CHECK AND ADJUSTMENT OF STEERING GEAR Periodically check the play in the steering sleeve by moving the fork back and forth as shown in the figure. Whenever you feel play, adjust as described below: - unscrew the 4 screw A - remove handlebar paying par- ticular attention to supports B.
T A B L E SECTION 4: ADJUSTMENTS TIGHTENING THE CHAIN C h e c k i n g t h e d r i v e c h a i n periodically to ensure longer chain life. Always keep it lubricated and clean of deposited dirt.
T A B L E SECTION 4: ADJUSTMENTS ADJUSTMENT OF REAR SHOCK ABSORBER Adjustment of spring load For increase the spring resistence loosen the nut B and turning nut A clockwise. Block the nut B. For decreases the spring resistence loosen the nut B and turning nut A anticlockwise.
T A B L E SECTION 5: WHAT TO DO IN AN EMERGENCY INDEX TROUBLESHOOTING...
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T A B L E SECTION 5: WHAT TO DO IN AN EMERGENCY PROBLEM CAUSE REMEDY The engine doesn’t start Fuel system (tubes, fuel tank, Clean the system valve) is blocke Air filter is very dirty Proceed as indicated on pages No current arriving at spark plug Clean or replace spark plug.
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T A B L E SECTION 5: WHAT TO DO IN AN EMERGENCY PROBLEM CAUSE REMEDY Piston knocks Ignition too early Check phases Carbon deposits inside cylinder Consult one of our Authorized or on spark plug Dealers Engine overheats and loses Silencer partially obstructed Consult one of our Authorized power...
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T A B L E SECTION 5: WHAT TO DO IN AN EMERGENCY PROBLEM CAUSE REMEDY Brakes or throttle are jammed, Steel cables are blocked. Clean or replace the cables. or do not go back into place Rotation points of levers or Clean the rotation points or after being used and released throttle are dirty or damaged.
T A B L E ALPHABETICAL INDEX Adjustment of brakes ....42 Ecologic drive ......12 Plates on the vehicle ....16 Adjustment of clutch ....43 Electrical diagram ....19 Adjustment of gas clearance ... 43 Recommended lubricants Adjustment of idling speed ..44 Gearbox oil .......32 and liquids ......26 Adjustment of rear shock absorber ....47...
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T A B L E Edition March 2007 LEM MOTOR s.r.l.
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