Giant-Vac 35hp Series Assembly Instructions Manual

Truck loader

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ASSEMBLY INSTRUCTIONS
SAFETY RULES
PARTS LIST
35hp series
Truck Loader
Actual product differs from product pictured above
Model No.
Description
3800023
TLB35252BVG
Manual No. 3100011
Revision: - 01/01/09

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Summary of Contents for Giant-Vac 35hp Series

  • Page 1 ASSEMBLY INSTRUCTIONS SAFETY RULES PARTS LIST 35hp series Truck Loader Actual product differs from product pictured above Model No. Description 3800023 TLB35252BVG Manual No. 3100011 Revision: - 01/01/09...
  • Page 2 preliminaries Congratulations! You have just purchased one of the finest pieces of outdoor power equipment on the market today. If properly cared for, your new truck loader will provide years of dependable service. Please read and follow this instruction manual carefully in order to get the most out of your new equipment. As you carefully uncrate your unit, you will find the following items: Power Unit Discharge Stack &Elbow Assembly...
  • Page 3: Operation

    safety rules regarding outdoor power equipment PLEASE READ THE FOLLOWING BEFORE ASSEMBLING OR OPERATING UNIT TRAINING OPERATION • Read, understand, and follow all instructions in the • Never run an engine in an enclosed area. manual and on the unit before starting. If the •...
  • Page 4: Slope Operation

    safety rules regarding outdoor power equipment (cont.) SLOPE OPERATION EMISSIONS Slopes are a major factor related to loss-of-control • Engine exhaust from this product contains and tip-over accidents, which can result in severe chemicals known, in certain quantities, to cause injury or death.
  • Page 5 safety rules regarding outdoor power equipment (cont.) • Belts and belt guard components are subject to • Always comply with factory specifications on all wear, damage, and deterioration, which could settings and adjustments. expose moving parts or allow objects to be thrown. •...
  • Page 6: Intake Assembly

    unit assembly & set-up (cont.) • Slip one end of metal discharge hose (3:6) onto barrel of discharge stack. • Secure hose in place with squeeze ring (3:7), tightening all bolts securely enough to dimple hose against barrel of stack and thereby prevent slippage of hose on stack assembly.
  • Page 7 unit assembly & set-up (cont.) HOSE SUPPORT BOOM ASSEMBLY (cont.) • Lift assembly and install into boom pivot brackets on discharge stack, first slipping top portion of vertical boom member into top bracket on stack, then dropping bottom portion into bottom bracket. •...
  • Page 8 unit assembly & set-up (cont.) DEBRIS BOX CONSTRUCTION WARNING: This unit is designed to be used in conjunction with a debris collection box. NEVER run or operate your Truck Loader without a debris box. Below are directions for constructing a simple, sturdy debris box for use in a standard pickup bed: •...
  • Page 9: Unit Operation

    unit operation GENERAL GUIDELINES TO OBSERVE DURING OPERATION • Never allow a person to ride, sit or stand on the unit. Never allow a person to ride, sit or stand on the towing vehicle other than in the driver’s cab of the towing vehicle. •...
  • Page 10: Unit Maintenance

    unit maintenance GENERAL MAINTENANCE NOTE: Some maintenance services, such as engine repairs, electrical repairs, etc., should be performed only by a qualified technician. • Check overall condition of unit prior to each use, repairing or replacing worn, damaged or missing components promptly. Check all fasteners regularly and tighten if necessary. •...
  • Page 11: Replacement Parts

    NO NOT store gasoline powered equipment or fuel containers in any closed area where heat- radiating appliances or open pilot lights are present, unless the fuel has been completely drained from the power equipment and the fuel containers. REPLACEMENT PARTS Replacement parts are available from your local Giant-Vac dealer.
  • Page 12: Warranty

    This warranty does not include equipment failures due to normal wear. Any obligation under this warranty is expressly limited to the replacement or repair, at an authorized servicing Giant-Vac dealer, or at a point designated by us, of such parts as appear to us to have been defective.
  • Page 13 GIANT-VAC, INC. Model 3001/3001CHW Sheet 1 of 5 Engine Group R0603.1 Trailer Frame and Fenders present on CHW models only...
  • Page 14 Giant-Vac Model TLB35252BVG Truck Loader Sheet 1 - Engine Group REF. PART DESCRIPTION 10201 Loader Base - SKID 10250 Loader Base and Trailer Frame - TM Model 39043 35 HP Briggs & Stratton Engine 31097 3/8-16 x 1-1/4 Hex Bolt (Engine Mounting Bolt)
  • Page 15 GIANT-VAC, INC. Model 3001/3001CHW See Engine Group Sheet 2 of 5 Intake Group R0603.1...
  • Page 16 Giant-Vac Model TLB35252BVG Truck Loader Sheet 2 - Intake Group REF. PART DESCRIPTION 10220 Housing, Impeller (with Liner Kit) 70788 Liner Kit, Replaceable Wear with Hardware 31025 3/8-16 x 1 Hex Bolt 31008 3/8 Lock Washer 31009 3/8-16 Hex Nut 20159 Flange, Intake 16"...
  • Page 17 GIANT-VAC, INC. Model 3001/3001CHW Sheet 3 of 5 Discharge Group R0603.1 See Engine Group...
  • Page 18 Giant-Vac Model TLB35252BVG Truck Loader Sheet 3 - Discharge Group REF. PART DESCRIPTION 24628 Stack & Elbow Assembly 31086 1/2-13 x 1-3/4 Hex Bolt 31043 1/2 Flat Washer 31078 1/2 Lock Washer 31022 1/2-13 Hex Nut 34026 Discharge Hose 12" x 6' Metal 34049 Squeeze Ring 12"...
  • Page 19 See Engine Group thru GIANT-VAC, INC. Model 3001/3001CHW Sheet 4 of 5 Trailer Group R0603.1...
  • Page 20 Giant-Vac Model TLB35252BVG Truck Loader Sheet 4 - Trailer Group REF. PART DESCRIPTION Loader Base and Trailer Frame (See Engine Group) 38004 Draw Bar 31084 1/2-13 x 1-1/4 Hex Bolt 31078 1/2 Lock Washer 31406 1/2-13 Reverse Lock Nut 31821...
  • Page 21 GIANT-VAC, INC. Model 3001/3001CHW Sheet 5 of 5 Hose Support Boom Group R0603.1...
  • Page 22 Giant-Vac Model TLB35252BVG Truck Loader Sheet 5 - Hose Support Boom Group REF. PART DESCRIPTION 40107 Boom Vertical Member 40106 Boom Horizontal Member 31025 1/2-13 x 3 Hex Bolt 31406 1/2-13 Reverse Lock Nut 40108 Threaded Spring Guide 31110 3/4-10 Hex Nut...

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3800023

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