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ASSEMBLY INSTRUCTIONS SAFETY RULES PARTS LIST 65hp series Truck Loader Actual product may differ from product pictured above Model No. Description 3800014 TL652951W Manual No. 3100022 Revision: - 03/01/07...
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preliminaries Congratulations! You have just purchased one of the finest pieces of outdoor power equipment on the market today. If properly cared for, your new truck loader will provide years of dependable service. Please read and follow this instruction manual carefully in order to get the most out of your new equipment. As you carefully uncrate your unit, you will find the following items: 1 Power Unit Discharge Stack &Elbow Assembly...
safety rules regarding outdoor power equipment PLEASE READ THE FOLLOWING BEFORE ASSEMBLING OR OPERATING UNIT TRAINING OPERATION • Read, understand, and follow all instructions in the • Never run an engine in an enclosed area. manual and on the unit before starting. If the •...
safety rules regarding outdoor power equipment (cont.) SLOPE OPERATION EMISSIONS Slopes are a major factor related to loss-of-control • Engine exhaust from this product contains and tip-over accidents, which can result in severe chemicals known, in certain quantities, to cause injury or death.
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safety rules regarding outdoor power equipment (cont.) • Belts and belt guard components are subject to • Always comply with factory specifications on all wear, damage, and deterioration, which could settings and adjustments. expose moving parts or allow objects to be thrown. •...
unit assembly & set-up (cont.) • Slip one end of metal discharge hose (3:6) onto barrel of discharge stack. • Secure hose in place with squeeze ring (3:7), tightening all bolts securely enough to dimple hose against barrel of stack and thereby prevent slippage of hose on stack assembly.
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unit assembly & set-up (cont.) HOSE SUPPORT BOOM ASSEMBLY (cont.) • Lift assembly and install into boom pivot brackets on discharge stack, first slipping top portion of vertical boom member into top bracket on stack, then dropping bottom portion into bottom bracket. •...
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unit assembly & set-up (cont.) DEBRIS BOX CONSTRUCTION WARNING: This unit is designed to be used in conjunction with a debris collection box. NEVER run or operate your Truck Loader without a debris box. Below are directions for constructing a simple, sturdy debris box for use in a standard pickup bed: •...
Your unit is now ready to be started and checked for proper operation. See your engine manual for proper engine prep and operation. unit operation GENERAL GUIDELINES TO OBSERVE DURING OPERATION • Never allow a person to ride, sit or stand on the unit. Never allow a person to ride, sit or stand on the towing vehicle other than in the driver’s cab of the towing vehicle.
unit maintenance GENERAL MAINTENANCE NOTE: Some maintenance services, such as engine repairs, electrical repairs, etc., should be performed only by a qualified technician. • Check overall condition of unit prior to each use, repairing or replacing worn, damaged or missing components promptly. Check all fasteners regularly and tighten if necessary. •...
NO NOT store gasoline powered equipment or fuel containers in any closed area where heat-radiating appliances or open pilot lights are present, unless the fuel has been completely drained from the power equipment and the fuel containers. REPLACEMENT PARTS Replacement parts are available from your local Giant-Vac dealer. Manual No. 3100022...
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GIANT-VAC, INC. Model 6001/6001CHW Sheet 1 of 5 Engine Group R0603.1 Fenders present on CHW models only thru engine base Trailer Frame present on CHW models only Manual No. 3100022...
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Giant-Vac Model TL652951W Truck Loader SHEET 1 - ENGINE GROUP REF # PART # DESCRIPTION 10187 Loader base – skid mount model 10188 Loader base and trailer frame – CHW model 39023 65 HP Wisconsin engine 31824 5/8-11 x 2-1/2 hex bolt (engine mount bolt)
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GIANT-VAC, INC. Model 6001/6001CHW See Engine Group Sheet 2 of 5 Intake Group R0603.1 Manual No. 3100022...
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Giant-Vac Model TL652951W Truck Loader REF # PART # DESCRIPTION SHEET 2 - INTAKE GROUP 10179 Housing, impeller – complete with liner kit below 70832 Liner, 2-pc replaceable wear – with hardware 31084 Bolt, hex - 1/2-13 x 1-1/4" 31078 Washer, lock - 1/2"...
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GIANT-VAC, INC. Model 6001/6001CHW Sheet 3 of 5 Discharge Group R0603.1 See Engine Group Manual No. 3100022...
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Giant-Vac Model TL652951W Truck Loader REF # PART # DESCRIPTION SHEET 3 - DISCHARGE GROUP 24624 Stack and elbow assy 31086 Bolt, hex - 1/2-13 x 1-3/4" 31043 Washer, flat - 1/2 31078 Washer, lock - 1/2" 31022 Nut, hex - 1/2-13 34026 Hose, discharge - 12"...
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See Engine Group thru GIANT-VAC, INC. Model 6001/6001CHW Sheet 4 of 5 Trailer Group R0603.1 Manual No. 3100022...
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Giant-Vac Model TL652951W Truck Loader SHEET 4 - TRAILER GROUP (CHW version only) REF # PART # DESCRIPTION ----- Loader base and trailer frame (see engine group) 38004 Draw bar 31084 Bolt, hex - 1/2-13 x 1-1/4” 31078 Washer, lock - 1/2...
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GIANT-VAC, INC. Model 6001/6001CHW Sheet 5 of 5 Hose Support Boom Group R0603.1 Manual No. 3100022...
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Giant-Vac Model TL652951W Truck Loader REF # PART # DESCRIPTION SHEET 5 - HOSE SUPPORT BOOM GROUP 40107 Boom vertical member 40106 Boom horizontal member 31025 Bolt, hex – 1/2-13 x 3” 31406 Nut, reverse lock – 1/2-13 40108 Guide, threaded spring 31110 Nut, hex –...
This warranty does not include equipment failures due to normal wear. Any obligation under this warranty is expressly limited to the replacement or repair, at an authorized servicing Giant-Vac dealer, or at a point designated by us, of such parts as appear to us to have been defective.
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