S3 0312FC Operator's Manual
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S3 0312FC Operator's Manual

Aeration fan
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  • Page 3: Table Of Contents

    10.3.2 In-Line Centrifugal & Turbo Fan Table of Contents Installation ............27 Sign-Off Form ............ 1 10.3.3 Low Speed Fan Installation .... 27 10.3.4 Full Speed Centrifugal Fan Introduction ............2 General Information ......... 2 Installation ............28 10.4 Electrical Installation ......29 Safety ..............

  • Page 4: Sign-Off Form

    1 Sign-Off Form S3 AIR SYSTEMS follows the general Safety S3 AIR SYSTEMS recommends all personnel that Standards specified by the American Society of intend to use the Aeration Fan, read the operators Agricultural and Biological Engineers (ASABE) manual and will follow the safety precautions and...

  • Page 5: Introduction

    Keep this manual handy for frequent reference. S3 AIR SYSTEMS reserves the right to modify design Contact your local supplier dealer if you need of the S3 AIR SYSTEMS Aeration Fan in whole or in assistance. The following information is necessary part without notice.

  • Page 6: Safety

    General Safety YOU are responsible for the SAFE operation and maintenance of your S3 AIR SYSTEMS Aeration Fan. Why is SAFETY important to you? YOU must ensure that you and anyone else who is ...

  • Page 7: Electrical Safety

     The electrical installation must be do not understand, be sure to contact your performed by a certified electrician, in dealer or S3 AIR SYSTEMS. accordance with the appropriate federal  Have a first-aid kit available for use should the and local electrical codes.

  • Page 8: Operational Safety

     Never sit or stand on this machine while it is Operational Safety in operation.  Stay clear of fan discharge area. Before operating, maintaining, adjusting or dis- Storage connecting the Aeration Fan, turn the machine to  Store the fan on a firm, level surface. off, wait for all the moving parts to stop, and ...

  • Page 9: Safety Decals

    The types of decals and location on the equipment Safety Decals are shown on the following page. A good safety S3 AIR SYSTEMS reserves the right to update safety practice requires that you familiarize yourself with decals on new fans without notice to owners of the various safety decals, the type of warning and older fans.
  • Page 10 Note: Decal 9005-18-0026 for fan voltage rating of 480V Decal 9005-18-0227 for fan voltage rating of 600V Page | 7...
  • Page 11 Page | 8...

  • Page 12: General Information

    5 General Information 6 List of Features Electrical General Features The unit utilizes electricity as the source of energy. 6.1.1 In-Line Centrifugal Aeration Fan When the power is connected properly, and The In-Line Centrifugal Fan has been designed for protective covers are in place, the unit poses no applications that require airflow at high static direct hazard.

  • Page 13: Low Speed Centrifugal Aeration Fan

     Internal motor that is 100% CSA Certified and  Base mounted to frame using 4 bolts thermally protected All S3 AIR SYSTEMS fans are certified by the  Rain-tight control enclosure Canadian Standards Association. 6.1.3 Low Speed Centrifugal Aeration 6.1.5 BIN-SENSE Ready...

  • Page 14: Fans Weights & Motor Data

    6.1.6 Fan Weights & Motor Data Full Centrifugal Fan Weights & Motor Data Motor Data Weight Full Load Service Class of Enclosure Frame Protection (lbs) Amps Factor Insulation 3HP 1PH Thermal Protection in TEFC 145TZ 14.5 3450 1.35 230V Motor 3HP 3PH Thermal Protection in TEFC...
  • Page 15 In-Line Aeration Fan Weights & Motor Data Motor Data Fan Weight (lbs) Full Load Service Class of Enclosure Protection Amps Factor Insulation 3HP 1PH DPAO 1.5/1.0 Thermal Protection in 3450 230V TEAO 18.5 Motor 3HP 3PH Thermal Protection in TEAO 3450 230V Starter...
  • Page 16 Turbo Fan Weights & Motor Data Motor Data Weight Full Load Service Class of Enclosure Protection (lbs) Amps Factor Insulation Thermal Protection DPAO 1.5/1.0 in Motor 3HP 1PH 3450 230V Thermal Protection TEAO 18.5 in Starter DPAO 1.4/1.0 5HP 1PH Thermal Protection 3450 230V...
  • Page 17 High Speed Fan Weights & Motor Data Motor Data Full Weight Service Class of Enclosure Frame Load Protection (lbs) Factor Insulation Amps 20HP 1.15 Thermal TEFC 256T 3600 Protection in 45.8 Starter 230V 20HP 1.15 Thermal TEFC 256T 3600 Protection in 22.9 Starter 480V...
  • Page 18 Low Speed Fan Weights & Motor Data Motor Data Weight Full Load Service Class of Enclosure Frame Protection (lbs) Amps Factor Insulation 10HP 1PH Thermal Protection TEFC 215T 1750 230V in Motor 25.7 1.15 10HP 3PH Thermal Protection TEFC 215T 1750 230V in Starter...

  • Page 19: Packing List

    7 Packing List This shipment should contain the following items. Check carefully when unpacking and before installing. In case of any shortage or damage while in shipment, file a claim with the carrier. In-Line Centrifugal Fan Component Description Quantity In-Line Aeration Fan In-Line Fan Assembly Manual Installation, Operation &...

  • Page 20: Fan Model Specifications

    8 Fan Model Specifications Centrifugal Aeration Fans Fan ID Wt. (lbs) Description Full Centrifugal Fans (Single Phase) 0312FC 3HP Full Centrifugal Fan (230, 1 Phase) 0512FC 5HP Full Centrifugal Fan (230, 1 Phase) 0712FC 7.5HP Full Centrifugal Fan (230, 1 Phase)

  • Page 21: Full Speed Centrifugal Fans

    Fan ID Wt. (lbs) Description Full Centrifugal Fans (Three Phase) 0332FC 3HP Full Centrifugal Fan (230, 3 Phase) 0334FC 3HP Full Centrifugal Fan (460/480, 3 Phase) 0336FC 3HP Full Centrifugal Fan (575/600, 3 Phase) 0532FC 5HP Full Centrifugal Fan (230, 3 Phase) 0534FC 5HP Full Centrifugal Fan (460/480, 3 Phase) 0536FC...
  • Page 22 Fan ID Wt. (lbs) Description In-Line Fans (Three Phase) 0332IL 3HP In-Line Centrifugal Fan (230, 3 Phase) 0334IL 3HP In-Line Centrifugal Fan (460/480, 3 Phase) 0532IL 5HP In-Line Centrifugal Fan (230, 3 Phase) 0534IL 5HP In-Line Centrifugal Fan (460/480, 3 Phase) 0536IL 5HP In-Line Centrifugal Fan (575/600, 3 Phase) 0732IL...
  • Page 23 Full Speed Centrifugal Fan Specification and Data All S3 AIR SYSTEMS Full Speed Centrifugal Aeration Fans are designed with a tapered exhaust which fits into the corresponding bin inlet duct. Models 3 HP, 5 HP, and 7.5 HP are designed to fit in a bin duct which is 9”...

  • Page 24: In-Line Centrifugal Fans

    In-Line Centrifugal Fan Specifications and Data The mounting outlet on S3 AIR SYSTEMS In-Line Centrifugal Aeration Fans has a circular 8-hole flange with the dimensions shown in the following images: Fan Dimension 7.5HP 10HP 15HP A (Outlet B.C.D.) 19 3/4...

  • Page 25: Turbo Fans

    Turbo Fan Specifications and Data The mounting outlet on S3 AIR SYSTEMS Turbo Aeration Fans has a circular 8-hole flange with the dimensions shown in the following images: Fan Dimension 7.5HP 10HP 15HP A (Outlet B.C.D.) 19 3/4 25 3/4...

  • Page 26: Low Speed Centrifugal Fans

    Low Speed Centrifugal Fan Specifications and Data Fan Dimension 10HP 15HP 20HP 25HP 30HP A (Outlet Width) 19 5/8 B (Outlet Height) 29 5/8 29 3/4 33 1/4 33 1/4 33 1/4 C (Length) 51 11/16 51 7/8 54 3/4 D (Body Width) 24 5/8 E (Width)

  • Page 27: High Speed Centrifugal Fans

    High Speed Fan Specification & Data Fan Dimension 20HP 25HP 30HP 40HP A (Outlet Width) 11 3/8 11 3/8 B (Outlet Height) C (Length) 37 15/16 37 15/16 37 15/16 37 15/16 D (Body Width) 17 3/8 17 3/8 E (Width) 36 5/8 37 1/8 40 7/16...

  • Page 28: Performance

    9 Performance Development and testing of S3 AIR SYSTEMS fans is done on a lab test stand, and all results are reported at standard air conditions. Performance under actual operating conditions may differ from these results depending on such variables as temperature, barometric pressure, humidity, and elevation above sea level. The...

  • Page 29: Installation Instructions

    If this is not possible, contact the dealership or S3 AIR SYSTEMS. Check all the fasteners on the fan to make sure they are tight. If any are loose, check for proper clearance and retighten.

  • Page 30: Installation Of The Fan

    10.3.2 In-Line Centrifugal & Turbo Fan Installation The mounting outlet on S3 AIR SYSTEMS In-Line Centrifugal Aeration Fan has a circular 8-hole flange with the dimensions are illustrated by the following tables and images on section 8.3.

  • Page 31: Full Speed Centrifugal Fan Installation

    10.3.4 Full Speed Centrifugal Fan Installation The full speed centrifugal aeration fan has a tapered exhaust designed to fit tightly into the bin duct. The fan has been designed in such a way that it can be installed by resting with its feet on a level pad. It also may be installed on some hopper bins using a chain, cable, or strap to suspend the unit and pull it snug into the bin’s duct.

  • Page 32: Electrical Installation

    6. Do not by-pass or render inoperative any 10.4 Electrical Installation safety device. 7. Mounting bolts should be high tensile steel. 10.4.1 General Instructions Be sure to use a suitable locking device on each bolt (spring washer or thread lock compound).

  • Page 33: Wiring

    Ensure that the motor is connected properly and that the motor spins the correct direction. The rotor should turn in the clockwise direction for full centrifugal fan and counter clockwise for In-Line, Turbo & Low speed fans when looking at the inlet of the fan.

  • Page 34: Operating Instructions

    run. To turn these fans off, flip the switch to the 11 Operating Instructions ‘OFF’ position. All Bin Sense Ready fans have magnetic starters, 11.1 Before Starting the Fan which can be operated as follows: When the fan is to be started for the first time, or 1: Manually as described earlier.

  • Page 35: Maintenance

    shutting the fan off for the season, shut off the lifting provisions should never be used when lifting power at the fan disconnect rather than at the or handling the motor and drive equipment. Eye controls to provide additional protection from bolt lifting capacity rating is based on a lifting unauthorized personnel operating the fan.

  • Page 36: Motor Lubrication

    Bearings should be lubricated while stationary and condition. If not the bearings will need to be the motor is warm. replaced. Consult S3 AIR SYSTEMS for service. Locate the grease inlet, clean the area, and replace the pipe plug with a grease fitting.

  • Page 37: Fan Rotor Cleanliness

    In-Line, Turbo & Low Speed Centrifugal Aeration Fan Motor 3 HP 5 HP 7.5 HP 10 HP 15 HP Frame Size 145TZ 184TZ 184TZ 215TZ 215TZ DE6205 DE6206 DE6206 DE6206 DE6307 Bearing ODE6203 ODE6205 ODE6205 ODE6205 ODE6206 Normal Grease Interval 5500 5500 3600...

  • Page 38: Troubleshooting

    13 Troubleshooting 13.1.3 The fan starts and operates for a while and then shuts off. When servicing the fan, switch the power OFF at 1. Check the supply voltage. Voltage should be the fan disconnect switch and Lock Out and Tagged within 10% of rated voltage.

  • Page 39: Parts List

    All S3 AIR SYSTEMS Aeration Fans are supplied completely assembled with all components as listed below. S3 AIR SYSTEMS Parts Lists 14.1...
  • Page 40 14.2 In-Line Centrifugal Fans Part # Ref. Description 3 HP 5 HP 7.5 HP 10HP 15HP 43-115450-XX 43-115451-XX 43-115451-XX 43-115452-XX 43-115452-XX Fan Housing 43-109961 43-114162 43-113539 43-113550 43-113950 Fan Rotor 7000-02-0875 7000-02-1125 7000-02-1125 7000-02-1125 7000-02-1125 Split Taper Bushing 43-114069-1 43-114070-1 43-114071-1 43-114071-1 43-114071-1...
  • Page 41 14.3 Full Centrifugal Ref. Part # Description 3 HP 1PH 3HP 3 PH 5 HP 1 PH 5 HP 3 PH 18-114055-XX 18-114056-XX 18-114057-XX 18-114057-XX Fan Housing 18-113486 18-113723 18-114160 18-114160 Fan Rotor 7000-02-0875 7000-02-1125 7000-02-0875 7000-02-1125 Split Taper Bushing 18-114065-1 18-114065-1 18-114066-1...
  • Page 42 14.4 Low Speed Centrifugal Fans Part # Ref. Description 10 HP 15 HP 20 HP 25HP 30HP 18-115081-XX 18-113680-XX 18-113688-XX 18-113695-XX 18-113702-XX Fan Housing 18-113425 18-113684 18-113691 18-113698 18-113705 Fan Rotor 7000-03-1375 7000-03-1625 7000-03-1625 7001-05-1875 7001-05-1875 Split Taper Bushing 18-113912-1 18-113686-1 18-113693-1 18-113700-1...
  • Page 43 14.5 High Speed Fans Part # Ref. Description 25HP 40HP 18-115415-XX 18-115428-XX Fan Housing 18-115422 18-115436 Fan Rotor 7000-03-1625 7001-05-1875 Split Taper Bushing 18-115418-1 18-115432-1 Bell/Cone Inlet 0080-01-0026 0080-01-0026 Inlet Screen Page | 40...

  • Page 44: Wiring Diagrams

    15 Wiring Diagrams 15.1 0312FC: 3HP Full Centrifugal Fan (230, 1PH) 15.2 0512FC: 5HP Full Centrifugal Fan (230, 1PH) Page | 41...
  • Page 45 15.3 XX12FC: 7.5/10HP Full Centrifugal Fan (230, 1PH) 15.4 XX32FC: XXHP Full Centrifugal Fan (230, 3PH) Page | 42...
  • Page 46 15.5 XX34FC: XXHP Full Centrifugal Fan (460/480, 3PH) 15.6 XX36FC: XXHP Full Centrifugal Fan (575/600, 3PH) Page | 43...
  • Page 47 15.7 0312IL: 03HP In-Line / Turbo Centrifugal Fan (230, 1PH) 15.8 0512IL: 05HP In-Line / Turbo Centrifugal Fan (230, 1PH) Page | 44...
  • Page 48 15.9 0712IL: 7.5HP In-Line / Turbo Centrifugal Fan (230, 1PH) 15.10 XX12IL: 10/15HP In-Line / Turbo Centrifugal Fan (230, 1PH) Page | 45...
  • Page 49 15.11 XX32IL: XXHP In-Line /Turbo Centrifugal Fan (230, 3PH) 15.12 XX34IL: XXHP In-Line /Turbo Centrifugal Fan (460/480, 3PH) Page | 46...
  • Page 50 15.13 XX36IL: XXHP In-Line /Turbo Centrifugal Fan (575/600, 3PH) 15.14 XX12LS: XXHP Low Speed Centrifugal Fan (230, 1PH) Page | 47...
  • Page 51 15.15 XX34LS: XXHP Low Speed Centrifugal Fan (230, 3PH) 15.16 XX34LS: XXHP Low Speed Centrifugal Fan (460/480, 3PH) Page | 48...
  • Page 52 15.17 XX34LS: XXHP Low Speed Centrifugal Fan (575/600, 3PH) Page | 49...

  • Page 53: Accessories

    16 Accessories 16.1 Bin Transitions Transition Fan Discharge Bin Inlet S3 Part Number 18" O.D. 9" X 14" 18-115500-1 18" O.D. 24" O.D. 18-115501-1 24" O.D. 9" X 14" 18-115502-1 24" O.D. 12" X 17" 18-115510-1 24" O.D. 18" O.D.
  • Page 54 Transition Fan Discharge Bin Inlet S3 Part Number 28" O.D. 24" O.D. 18-115509-1 9" X 14" 18" O.D. 18-115504-1 9" X 14" 24" O.D. 18-115505-1 9" X 14" 28" O.D. 18-115506-1 9" X 14" 12" X 17" 18-115512 12" X 17"...

  • Page 55: Warranty & Limitations

    S3 AIR SYSTEMS will require the return of the Product to S3 AIR SYSTEMS, the Customer shall notify S3 AIR SYSTEMS of the defect within thirty (30) Customer or as S3 AIR SYSTEMS may choose by issuing an RMA, or may elect to days of failure;...
  • Page 56 WARRANTY REGISTRATION FORM & INSPECTION REPORT Warranty Registration This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. Customer’s Name: _____________________ Dealer’s Name: ________________________ City, State/Prov.,Code: __________________ City, State/Prov.,Code: __________________ _____________________________________ _____________________________________...

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