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Max-Air Systems MA-35 Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
MA-35
Rev. 6-28-21

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Summary of Contents for Max-Air Systems MA-35

  • Page 1 USE AND MAINTENANCE MANUAL MA-35 Rev. 6-28-21...
  • Page 2 Max‐Air   2807 Peddler Lane    Kerrville, Texas  78028   830‐955‐8188/ 830‐257‐3720 Fax  E‐mail: sales@max‐air.com  www.max‐air.com              Date:    __________  Serial #: MA 35 ELEC 1 PHASE 3 PHASE 120 VAC 230 VAC 60 HZ 50 HZ MA 35 Gas Honda MA 35 Gas Subaru      Non‐continuous duty ‐ do not use on air storage cylinders  ...
  • Page 3 IMPORTANT: BEFORE USING THE COMPRESSOR READ THIS MANUAL CAREFULLY. IMPORTANT: BEFORE CARRYING OUT ANY WORK ON THE ENGINE CONSULT THE ATTACHED ENGINE USE AND MAINTENANCE MANUAL. WARNING: The compressors are delivered without the refill hoses, compressor lubricating oil, combustion engine lubricating oil or filtration cartridge: these items are supplied inside the packaging.
  • Page 4 QUICK GUIDE WARNING: - This guide is intended only as a rapid introduction to use of the compressor. - This guide is not meant to replace the use and maintenance manual. - This compressor must not be used before reading the entire use and maintenance manual.
  • Page 5 When refill is complete: - switch off the compressor; - close the bottle valve 4; - open the condensate discharge valve 3 and let all the air bleed out; - disconnect the coupling 1 from the bottle. Maintenance: - After the first 12 working hours change the oil again (see section “7.6”). - Check the lubricating oil level every 5 hours (see section “7.6”).

  • Page 6: Table Of Contents

    CONTENTS 1 - GENERAL 1.1 Preliminary information 1.2 Required operator training 1.3 Important information for the user 1.4 Foreword 1.5 Warranty 1.6 Assistance 1.7 Responsibility 1.8 Purpose of the machine 1.9 Where the machine may be used 1.10 Running in and testing the compressor 1.10.1 Tightening torque values 2 - BASIC INFORMATION ON THE COMPRESSOR 2.1 Description of the compressor...
  • Page 7 6.2 Checks to be run at the start of each working day 6.2.1 Lubricating oil level check 6.2.2 Checking that the flex hoses are in good condition 6.2.3 Fuel level check 6.2.4 Checking the safety valves 6.2.5 Storing technical documentation 6.3 Starting and shutting down 6.3.1 Starting and shutting down with internal combustion engine 6.3.2 Starting and shutting down with electric motor...

  • Page 8: General

    Do not destroy or modify the manual and update it with inserts published by producer only. Machine type: High pressure compressor for breathing air and/or technical gases Model: MA-35 Manufacturer’s data: Max-Air 2807 Peddler Lane Kerrville, Tx 78028 Telephone: + 01 830-257-5006 http: www.

  • Page 9: Foreword

    Important: you must understand the following symbols and their meaning. They highlight essential information: IMPORTANT: Refers to additional information or suggestions for proper use of the compressor. DANGER: Refers to dangerous situations that may occur during use of the compressor: aims to ensure worker safety. WARNING: Refers to dangerous situations that may occur during use of the compressor: aims to prevent damage to objects and the compressor itself.

  • Page 10: Warranty

    WARRANTY IMPORTANT: The materials supplied by Max-Air are covered by a 1 year warranty, the validity of which begins when the compressor is put into service as proven by the delivery document. Max-Air shall repair or replace those parts it acknowledges to be faulty during the warranty period.

  • Page 11: Assistance

    customer in full; in any event the warranty is rendered null and void if the compressor is tampered with or if work is carried out on it by personnel who have not been authorized by Max-Air. A compressor that has been acknowledged as faulty on account of flaws in design, workmanship or used materials shall be repaired or replaced free of charge by Max-Air at the plant in Kerrville, TX;...

  • Page 12: Purpose Of The Machine

    PURPOSE OF THE MACHINE The compressors have been designed and built for the purpose of obtaining excellent quality breathing air by drawing it from the surrounding environment. The air, which must be free from any harmful fumes, is passed through an intake filter and, after the pumping and filtration cycle, is stored in bottles constructed to contain air at high pressure.
  • Page 13 carried out with the compressor at standstill, the electrical power supply disconnected and the pumping circuit depressurised. - After switching off the compressor wait about 30 minutes before carrying out any maintenance tasks so as to prevent burns. - The high pressure flex hose that connects to the bottle (also called the refill hose) must be in good condition, especially in the areas near the fittings.

  • Page 14: Where The Machine May Be Used

    - Check that the fittings provide a proper seal by wetting them with soapy water: eliminate any leaks. - Do not attempt to repair high pressure hoses by welding them. - Do not empty the bottles completely, not even during winter storage, so as to prevent damp air getting in.

  • Page 15: 1.10.1 Tightening Torque Values

    1.10.1 Tightening torque values The table shows tightening torques for hexagonal-head or cylindrical-head recessed hexagonal bolts and screws, except for specific cases illustrated in the manual. Pipe connections (swivel nuts) should be finger tight plus an additional 1/2 turn. Tightening torque values Valores de par 6 and 4 bolt torque sequence Secuencia de apretado para 6 y 4 pernos...

  • Page 16: General Instructions

    GENERAL INSTRUCTIONS WARNING: This manual must be read carefully before transporting, installing, using or carrying out any maintenance on the compressor. It must be preserved carefully in a place known to compressor users, managers and all transport/installation/ maintenance/repair/final dismantling personnel. This manual indicates the purposes for which the compressor can be used and gives instructions for its transport, installation, assembly, adjustment and use.

  • Page 17: Safety Regulations

    3 - SAFETY REGULATIONS GENERAL SAFETY RULES 3.1.1 Know the machine The compressor must only be used by qualified personnel. They must have an understanding of the arrangement and function of all the controls, instruments, indicators, warning lights and the various info plates/labels. 3.1.2 Protective clothing All operators must use accident prevention items such as gloves, hard hat,...

  • Page 18: General Precautions

    GENERAL PRECAUTIONS «DANGEROUS ZONE»: any zone inside and/or near a machine in which the presence of an exposed person constitutes a risk for his/her security and health. «EXPOSED PERSON»: any person wholly or partially inside a dangerous zone. «OPERATOR»: the person(s) charged with the task of installing, running, maintaining, cleaning, repairing and transporting the machine.
  • Page 19 check for any worn, damaged or loose parts; in this case seek assistance from the maintenance technician. It is especially important to check that flex hoses or other parts subject to wear are in good condition. Check also for any leaking of oil or other dangerous substances.

  • Page 20: Noise Level

    3.2.1 Important safety information This state of the art compressor has been designed and built according to, and complies with, technical regulations in force concerning compressors for the production of high pressure breathing air. The laws, regulations, standards and directives in force for such machines have been complied with.
  • Page 21 Residual risk zones: 1 Danger of polluting the produced air due to the possibility of mixing exhaust fumes or lubricating oil vapors with the compressed air being produced. 2 Electrical dangers. Use the machine with suitable insulation, especially against water and humidity. 3 Dangers derived from use of internal combustion engine: Observe instruction in the relevant engine manual.

  • Page 22: Safety Info Labels: Description

    3.3.1 Safety info labels: description Do not use the compressor without having first read the instruction manual supplied with the machine and observed the instructions. The user shall pay all necessary attention and adopt appropriate control devices, safety and protection for vessels which have indicated, on the test certificate, maximum working pressure lower than that indicated on compressor.
  • Page 23 Condensate separator info label. Indicates that the condensate must be emptied via the drain valves every 10-15 minutes. IMPORTANT: Except for version with automatic condensate discharge. WARNING Empty condensate every 10-12 minutes Condensate discharge info plate. Indicates position of condensate discharge valve. To discharge the condensate see “7.9 Condensate discharge”.

  • Page 24: Care And Maintenance

    Cartridge change info label. To change the cartridge refer to “7.10 Purifier filter”. GENERAL SAFETY REGULATIONS 3.4.1 Care And Maintenance Damage and accidents are often caused by maintenance errors, such as: - no oil, - insufficient cleaning, - compressed air circuit inefficiency (flex hoses damaged, loose pipes, screws etc.).

  • Page 25: Periodic Replacement Of Essential Safety Parts

    - Fire drills must be conducted to insure the safety of all involved. - Make sure a phone number for emergency medical assistance is kept nearby. Keep your Latitude and Longitude location in a plain sight. In the event of fire use a CO extinguisher in compliance with the relevant standards in force.

  • Page 26: Keeping The Compressor Clean

    3.5.4 Keeping the compressor clean Oil and grease stains, scattered tools or broken pieces constitute a danger to personnel as they may cause slips and falls. Always keep the compressor and the surrounding work area clean and tidy. To clean the compressor, use gasoline or denatured alcohol, taking care to protect the electrical parts, plastic parts, transparent or colored.

  • Page 27: Technical Data

    4 - TECHNICAL DATA TECHNICAL CHARACTERISTICS 4.1.1 Crankcase, crankshaft, cylinders, pistons The crankcase is made of aluminium alloy; the flanges with roller bearings on the filter sides and ball bearings on the fan side that support the crankshaft are kept oil-tight with the crankcase by O-rings between flange and crankcase and the oil retainer between flange and motor shaft.
  • Page 28 MACHINE PARTS MA35 GH AEROTECNICA COLTRI S.p.A. Via Dei Colli Storici 177 25010 DESENZANO DEL GARDA (BRESCIA) WWW.COLTRISUB.IT - MADE IN ITALY MODEL MCH-6 TYPE SC000000 NR. MON. YEAR 2014 MOTOR HONDA POWER 3,6kW 75 db MA35 E1 AEROTECNICA COLTRI S.p.A. Via Dei Colli Storici 177 25010 DESENZANO DEL GARDA (BRESCIA) WWW.COLTRISUB.IT - MADE IN ITALY...

  • Page 29: Technical Characteristics

    TECHNICAL CHARACTERISTICS IMPORTANT: For the MA-35 models: If the compressors are started with the circuit depressurized the MINIMUM power of the generator with unloaded start MUST be ~7 kVA. Do not start compressor while towers are under pressure. 780mm - 30,7”...
  • Page 30 MA35 E1 650mm - 25,5” MA35 E1 Electric Single phas (kW) Engine power (Hp) Engine rpm (giri/min)(rpm) 2800 3400 Voltage Frequency (Hz) Absorption Pumpin Unit (giri/min)(rpm) (bar) 232-300-330 Working pressure (PSI) 3300-4300-4700 (l/min) Delivery rate Refill time 10l / 0-200bar (min) Noise level Lwa (dB) (Kg)

  • Page 31: Pressure Circuit

    PRESSURE CIRCUIT 1 Intake filter 12 Pressure gauge 2 Intake valve 1 stage 13 Safety valve 3 Outlet valve 1 stage 14 Cooling pipe separator/ filter 4 Cooling pipe 1 stage 15 Purifier filter 5 Outlet valve 2 stage 16 Flex hose 6 Cooling pipe 2 stage 7 Outlet valve 3...

  • Page 32: Unpacking

    5 - HANDLING AND INSTALLATION UNPACKING The compressor is packed in a cardboard box on a pallet to simplify handling and transport. The box containing the compressor must be moved according to the instructions shown on the box itself. The machine is supplied with the following as standard: - 1 4 foot fill whip;...

  • Page 33: Installation

    INSTALLATION WARNING: Before proceeding with the installation tasks described below, read Chapter 3 “SAFETY REGULATIONS” carefully. 5.3.1 Positioning - Position the compressor in the designated area and make sure it is level. For compressor dimensions please consult section 4.3 “Technical characteristics” - Check that the area in which the compressor is to be positioned is adequately ventilated: good air exchange (more than one window), no dust and no risk of explosion, corrosion, fire and absense of harmful or...

  • Page 34: Air Intake Extension Connection

    5.3.2 Air intake extension connection If the compressor is installed in an area without the necessary ventilation requisites described in section 5.3.1 “Positioning”, it will be necessary to install an air intake extension leading in from outdoors or a place with the cited ventilation requisites.

  • Page 35: Using The Compressor

    6 - USING THE COMPRESSOR IMPORTANT: For optimal use of the compressor it is recommended to respect the times of continuous use, and the shutdown time (for cooling) reported in the table. Engine power ( Use (minutes) Cooling (minutes) 45-60 PRELIMINARY CHECKS BEFOR USING FOR THE FIRST TIME The operator must check that the compressor is supplied with:...

  • Page 36: Refill Hoses Connection

    DANGER: Before carrying out this task disconnect the compressor from the mains power supply. Do not invert or disconnect the ground (earth) wire (yellow/ green). 6.1.5 Refill hoses connection At the time of delivery the compressor has no refill hoses fitted: the refill hose is supplied together with the compressor inside the packaging.

  • Page 37: Checking That The Flex Hoses Are In Good Condition

    6.2.2 Checking that the refill flex hoses are in good condition Inspect the refill hoses and make sure there are no cuts, holes, abrasions, leaks etc. If necessary replace with new hoses. 6.2.3 Fuel level check To check the fuel level unscrew the cap (a), check that there is fuel and re- close the cap (a).

  • Page 38: Storing Technical Documentation

    IMPORTANT: The safety valves must be replaced every 5 years or 2000 hours. DANGER: Tampering with the safety valve to increase the pressure setting is strictly forbidden. Tampering with the safety valve can seriously damage the compressor, cause serious injury to personnel and renders the warranty null and void.
  • Page 39 - repeat the procedure if necessary. - if the air lever was in the closed position at the start gradually shift it to the open position as the engine warms up. - to stop the engine in the event of an emergency turn the shutdown switch (e) to the OFF position.

  • Page 40: Tank Refill

    IMPORTANT: For models with three-phase electric motor check that the direction of rotation of the electric motor is as indicated by the arrow on the cover (if it is not refer to “6.1.4 Checking for proper electrical connection”). TANK REFILL IMPORTANT: During refill the operator must be in the work area.
  • Page 41 WARNING: Use only tested bottles (as proven by a test stamp and/or certificate). The working and bottle refill pressures are shown on the bottles themselves. It is forbidden to refill them at a pressure greater than that indicated. Check that the bottles to be refilled are in good condition: they must have been tested by the relevant authorities (stamped and/or certified).
  • Page 42 To refill bottles with standard connectors (1): - Fit the hose connector (g) to the bottle valve (b). - Screw in the fixing knob (h) until it is completely tightened. - Start the compressor. - Open the valve (e) by rotating it counterclockwise. - When the refill has been completed shut the compressor down.

  • Page 43: Optional

    OPTIONAL 6.5.1 Automatic shutdown with pressure switch The compressor can be equipped with a pressure switch (a) so that it shuts down automatically when it reaches the pressure set by the manufacturer. When the set pressure is reached the compressor stops. 6.5.2 Automatic condensate discharge If the compressor is equipped with an automatic condensate discharge ,...

  • Page 44: Foreword

    FOREWORD To obtain the best possible performance from the compressor and ensure a long working life for all its parts it is essential that personnel follow the use and maintenance instructions with extreme diligence. It is thus advisable to read the information below and consult the manual every time an inconvenience arises.

  • Page 45: Scheduled Maintenance Table

    SCHEDULED MAINTENANCE TABLE Before every refill Hours Years Maintenance Mantenimiento 100 250 500 1000 1500 2000 3000 4000 Condensate discharge Intake filter Lubricating oil Belt wear and tension stage valves stage valves Condensate separator HP filter stage segments stage HP flex hoses Fitting/hose leak General check-up Pumping unit, general overhaul...

  • Page 46: Troubleshooting

    TROUBLESHOOTING Problem Cause Solution • The electric motor • Check fuses or • Phase missing does not start condenser • Check the motor and • Motor power too low the line • Rotation speed and flow rate decrease • Restore proper belt •...
  • Page 47 CHECKING AND CHANGING THE LUBRICATING After putting the compressor into service the lubricating oil must be changed after the first 12 working hours. The lubricating oil must be changed every 50 hours working hours or annually. IMPORTANT: The compressor must be placed on a solid surface with a tilt of no more than 5°.
  • Page 48 Checking the oil level The oil level must be checked every 5 working hours of the compressor. The oil level must be between the minimum and the maximum shown on the dipstick (a). If the oil level is above the maximum level: - position a recipient under the drain valve (b) so that the oil flows into the exhausted oil recipient;...

  • Page 49: Checking Fuel Level And Topping Up

    CHECKING FUEL LEVEL AND TOPPING UP IMPORTANT: Before carrying out any work on the engine consult the attached engine "Use and Maintenance Manual". The fuel level must be checked at the start of every working day. To check the fuel level: - unscrew the cap (a);...

  • Page 50: Condensate Discharge

    IMPORTANT: If the compressor is used in a dusty environment the filter change interval should be reduced to every 50 hours. CONDENSATE DISCHARGE DANGER: Do not carry out these tasks if the compressor has only just shut down; wait for the compressor to cool. All maintenance work must be carried out with the compressor OFF and the power supply lead unplugged from the mains socket.

  • Page 51: Purifier Filter

    IMPORTANT: Every 5 years or ever 3000 hours it will be necessary to change the condensate separator body. IMPORTANT: Every 5 years or ever 3000 hours it will be necessary to change the drain valves. DANGER: You MUST drain the condensate at the specified intervals.
  • Page 52 Filter cartridge replacement frequency calculation table * Temperature Filter duration (work hours) n° bottles by 15l (Recharge 0-200bar) °C °F 80 l/min 100 l/min 80 l/min 100 l/min * The values shown in the table were obtained with pressure maintenance valve calibrated at 200bar. Changing the filtration cartridge To change the filtration cartridge (b) proceed as follows: - vent all the compressed air inside the circuit;...

  • Page 53: Transmission Belt

    7.11 TRANSMISSION BELT Belt tension must be checked monthly. The transmission belts must be replaced every 500 working hours of the compressor or annually. DANGER: Do not carry out these tasks if the compressor has only just shut down; wait for the compressor to cool. All maintenance work must be carried out with the compressor OFF and the power supply lead unplugged from the mains socket.

  • Page 54: Changing The Flex Hose

    7.12 CHANGING THE FLEX HOSES IMPORTANT: The hoses must be changed periodically (every 5 years or ever 3000 hours) or when they show signs of abrasion/wear/damage. The bending radius of the hoses must not be less than 250 DANGER: Do not carry out these tasks if the compressor has only just shut down;...

  • Page 55: Storage

    8 - STORAGE Should the compressor not be used, it must be stored in a dry sheltered area at an ambient temperature of between 41°F and 113°F (5 °C and 45 °C). Store the compressor away from sources of heat, flames or explosive. STOPPING THE MACHINE FOR A BRIEF PERIOD If you do not intend to use the compressor for a brief period proceed with general cleaning.

  • Page 56: Dismantling And Putting Out Of Service

    9 - DISMANTLING AND PUTTING OUT OF SERVICE Should you decide not to use the compressor or any of its parts any longer you must proceed with its dismantling and putting out of service. These tasks must be carried out in compliance with the standards in force. WARNING: Should the compressor, or a part of it, be out of service its parts must be rendered harmless so they do not cause any danger.

  • Page 57: Dismantling The Compressor

    DISMANTLING THE COMPRESSOR IMPORTANT: Disassembly and demolition must only be carried out by qualified personnel. Dismantle the compressor in accordance with all the precautions imposed by the laws in force in the country of use. Before demolishing request an inspection by the relevant authorities and relative report. Disconnect the compressor from the electrical system.

  • Page 58: Scheduled Maintenance

    10.2 SCHEDULED MAINTENANCE The scheduled maintenance program is designed to keep your compressor in perfect working order. Some simple tasks, described in this manual, can be carried out directly by the customer; others, however, require that the work be carried out by trained personnel.

  • Page 59: Scheduled Maintenance Registry Coupons

    10.5 SCHEDULED MAINTENANCE REGISTRY COUPONS TYPE OF WORK AND NOTES “ASSISTANCE” SERVICE STAMP TECHNICIAN’S SIGNATURE DATE TYPE OF WORK AND NOTES “ASSISTANCE” SERVICE STAMP TECHNICIAN’S SIGNATURE DATE TYPE OF WORK AND NOTES “ASSISTANCE” SERVICE STAMP TECHNICIAN’S SIGNATURE DATE TYPE OF WORK AND NOTES “ASSISTANCE”...
  • Page 60 NOTES Page 59 of 61...
  • Page 61   MAX-AIR 35 Electric 4800 psi   4.2 scfm AIR TO GO..   4800   scfm**               a compact, personal             portable, high             pressure, breathing  ...
  • Page 62   2807 Peddler Lane  Kerrville TX 78028 USA  830‐955‐8188 P 830‐257‐3720 F  sales@max‐air.com   Re-order form for consumables – be sure to check periodically     Bill To: Ship To:   (if different than bill to)           Date Ordered Ship When Ship Via Buyer Terms  ...
  • Page 63 SPARE PARTS LIST MA-35...
  • Page 64 Page Intentionally Left Blank...
  • Page 65 Index pag. Flange - Cooling fan Crankshaft 1 Stage Stage Stage Stage Pressure Circuit Condensate separator Filter Basic Frame Compact Frame Safety info labels Engine/Pulley/Transmission belt Refill connectors Lubrication oil and silicone grease Autodrain with timer Autostop Gaskets pumping group MCH-6 List Model Code...

  • Page 66: Flange/Cooling Fan

    LP-MCH6-0321 FLANGE/COOLING FAN POS. QTY CODE DESCRIPTION KIT1 6-00-019/R COOLING FAN KIT COOLING FAN COOLING FAN FLANGE COUNTER-WEIGHT SCREW T.C.E. INOX 6X30 DIN 912 WASHER 6,5x18x2 FLAT INOX WASHER 6.5X12.5X1.5 INOX SCREW T.C.E. INOX 6X20 DIN 912 SCREW T.C.E. INOX 6x30 DIN 912 KIT2 6-00-009/R LARGE FLANGE KIT...
  • Page 67 FLANGE/COOLING FAN KIT2 - 6-00-009/R KIT3 - 6-00-008/R KIT4 - 6-00-023/R KIT5 - 6-00-028/R KIT1 - 6-00-019/R Counter-weight MCH-6 Spare parts price list 5 - 34...

  • Page 68: Crankshaft

    LP-MCH6-0321 CRANKSHAFT POS. QTY CODE DESCRIPTION KIT1 6-01-005/R 1ST STAGE CONNECTING ROD KIT CONNECTING ROD 1ST STAGE BRONZE BUSH A 12-15-12 BEARING SCE 188 KIT2 6-02-005/R 2ND STAGE CONNECTING ROD KIT CONNECTING ROD 2ND STAGE BRONZE BUSH A 12-15-12 BEARING SCE 188 KIT3 6-03-005/R 3RD STAGE CONNECTING ROD KIT...
  • Page 69 CRANKSHAFT Direction of assembly of 3rd and 4th stage connecting rods 2nd STAGE Inner side Casting marks Casting marks 3rd STAGE 1st STAGE Stage 3 Stage KIT4 - 6-04-005/R 4th STAGE KIT3 - 6-03-005/R KIT1 - 6-01-005/R KIT2 - 6-02-005/R 4 t h S T A G E 3 r d S...

  • Page 70: Stage St

    STAGE POS. QTY CODE DESCRIPTION KIT1 6-01-015/R 1ST STAGE CYLINDER HEAD COVER KIT CYLINDER HEAD COVER 1ST STAGE CONNECTION 1/4NPT - 10MM TUBE CYLINDER HEAD COVER GASKET SCREW TCE 6X60 INOX SCREW TCE 6X70 INOX PIN RECOVERY OIL KIT2 6-01-008/R 1ST STAGE CYLINDER HEAD KIT CYLINDER HEAD 1ST STAGE 6-01-009...
  • Page 71 STAGE KIT5 - SC000360/R KIT2 - 6-01-008/R KIT1 - 6-01-015/R KIT4 - 6-01-003/R KIT3 - 6-01-001/R Direction of assembly of segments Head cover Connecting MCH-6 Spare parts price list 9 - 34...

  • Page 72: Nd Stage

    STAGE POS. QTY CODE DESCRIPTION KIT1 6-02-107/R 2ND STAGE CYLINDER HEAD 2G KIT 2G CYLINDER HEAD 2ND STAGE CONNECTION 1/8NPT - 8MM TUBE 14 14X1,5 SCREW T.C.E. INOX 6X65 DIN912 CONNECTION 1/8NPT - 8MM TUBE KIT2 7-02-107/R 2ND STAGE REEDS VALVE KIT 2ND STAGE REEDS VALVE REEDS VALVE COPPER WASHER COPPER WASHER 51X40X0.3...
  • Page 73 STAGE For models produced up to 10-2018 For models produced after 10-2018 6-02-500/R New 2nd stage replacement kit KIT5 - 6-02-006/R KIT1 - 6-02-107/R for models produced up to 10-2018 KIT6 - 6-02-008/R KIT2 - 7-02-107/R KIT3 - 6-02-101/R NO LONGER AVAILABLE ORD.

  • Page 74: Rd Stage

    STAGE POS. QTY CODE DESCRIPTION KIT1 6-03-008/R 3RD STAGE CYLINDER HEAD KIT CYLINDER HEAD 3RD STAGE CONNECTION 1/8NPT - 8MM TUBE SCREW T.C.E. INOX 6X55 DIN912 KIT2 6-03-007/R 3RD STAGE VALVE KIT 3RD STAGE VALVE BODY COPPER WASHER SPRING VALVE PLATE KIT3 6-03-001/R 3RD STAGE CYLINDER KIT...
  • Page 75 STAGE KIT1 - 6-03-008/R KIT2 - 6-03-007/R KIT3 - 6-03-001/R Piston ring 3.5- Piston ring 3.6- Elastic ring made of harmonic steel The valve must be tightened with a torque of 15 ft-lbs MCH-6 Spare parts price list 13 - 34...

  • Page 76: Th Stage

    STAGE POS. QTY CODE DESCRIPTION KIT1 6-04-003/R 4TH STAGE CYLINDER KIT 4TH STAGE CYLINDER (*) 4TH STAGE PISTON (*) RETAINING PIN 3RD STAGE 7X22 RING J7 CONNECTION 1/8NPT - 8MM TUBE O-RING 26.7X1.78 NBR 90SH SCREW TCE 6X25 INOX 4TH STAGE CYLINDER HEAD KIT KIT2 6-04-007/R 4TH STAGE CYLINDER HEAD KIT...
  • Page 77 STAGE KIT1 - 6-04-003/R KIT2 - 6-04-007/R MCH-6 Spare parts price list 15 - 34...

  • Page 78: Pressure Circuit

    PRESSURE CIRCUIT POS. QTY CODE DESCRIPTION KIT1 13-00-0135/R RETAINING PIN Ø6 KIT ANTI VIBRATION BLOCK RETAINING BRACKET 6MM SCREW TCE 5X25 INOX SELF-LOCKING NUT M5 ZINC WASHER M5 6-01-019/R(*)(**) TUBE Ø10 INOX 1st STAGE - 2nd STAGE 6-01-509/R(*)(***) TUBE Ø10 INOX 1st STAGE - 2nd STAGE 6-02-014A/R (*) TUBE Ø8 INOX 2nd STAGE - 3rd STAGE 6-02-014/R (*)
  • Page 79 PRESSURE CIRCUIT KIT1 - 13-00-0135/R KIT1 KIT1 MCH-6 Spare parts price list 17 - 34...

  • Page 80: Condensate Separator

    CONDENSATE SEPARATOR POS. QTY CODE DESCRIPTION KIT1 6-05-006/R KIT SEPARATOR 6-05-003 COPPER GASKET SEPARATOR TOP PLUG O RING 136-4112 NBR 90 SEPARATOR BODY SEPARATOR CLAMP SCREW TE 6X20 INOX DIFFUSOR SEPARATOR SEPARATOR/FILTER BOTTOM PLUG MCH-6 1.10 SCREW TE INOX 8X16 1.11 13-00-0162/1 CONDENSATE DISCHARGE NYLON...
  • Page 81 CONDENSATE SEPARATOR KIT1 - 6-05-006/R KIT2 - 6-05-006/AUT/R For autodrain model 1.14 2.14 (330 bar / 4700 PSI) (300 bar / 4300 PSI) (232 bar / 3300 PSI) 1.13 2.13 1.12 2.12 1.11 2.11 2.15 1.15 2.10 1.10 MCH-6 Spare parts price list 19 - 34...

  • Page 82: Filter

    FILTER POS. QTY CODE DESCRIPTION KIT1a 6-05-021/RH MCH-6 HONDA-EM-ET BODY FILTER KIT FILTER TOP PLUG O-RING 28.17X3.53 NBR 90SH CONNECTION 1/8NPT - 6MM TUBE CONNECTION 1/8NPT - 7/16 6MM TUBE 1.5a FILTER CLAMP X HONDA FILTER BODY SCREW TE ZINC 8X14 FILTER SPRING BOTTOM FILTER PLUG 1.10...
  • Page 83 FILTER OPTIONAL KIT1a Filt er Honda 6-05-021/RH MOLECULAR SIEVE MOLECULAR SIEVE ACTIVE CARBON HOPKALITE 1.10 1.5a 1.5b 1.12 1.13 1.11 MCH-6 Spare parts price list 21 - 34...

  • Page 84: Basic Frame

    BASIC FRAME POS. QTY CODE DESCRIPTION KIT1 6-10-0001/R KIT BRACKET-RUBBER FOOT-SCREW-WASHER MCH-6 BASIC RUBBER FOOT SCREW TCE 6X8 ZINC SCREW TCE 6X10 ZINC SCREW TCE 6X14 ZINC SCREW TCE 6X20 ZINC SCREW TCE 6X70 ZINC SCREW TE 6X20 ZINC WITH WASHER SCREW TE 8X16 INOX WASHER 6.5X18X1.5 FLAT ZINC 1.10...
  • Page 85 BASIC FRAME KIT2b - 6-05-029B/R KIT2r - 6-05-029R/R KIT2n - 6-05-029N/R KIT2i - 6-05-029I/R KIT1 - 06-10-0001/R 2.3b 2.3r 2.3n 2.3i 1.12 1.13 1.10 1.11 1.16 1.15 1.14 2.2b 2.2r 2.2n 2.2i Only EM/ET Only SH 2.1b 2.1r 2.1n 2.1i 2.4b 2.4r 2.4n...

  • Page 86: Compact Frame

    COMPACT FRAMES POS. QTY CODE DESCRIPTION KIT1 06-10-0002/R KIT BRACKET - RUBBER FOOT - SCREW - WASHER MCH-6 COMPACT RUBBER FOOT SCREW TCE 6X8 ZINC SCREW TCE 6X20 ZINC SCREW TE 6X20 ZINC WITH WASHER SCREW TE 8X16 INOX WASHER 6.5X18X1.5 FLAT ZINC WASHER 6.5X12.5X1.5 ZINC WASHER M8 INOX BRACKET "L"...
  • Page 87 COMPACT FRAMES KIT2b - 6-05-029/KIT KIT1 - 06-10-0002/R KIT2i - 6-05-029/I/R 2.1b 2.1i 2.2b 2.2i Only SH 2.1b 2.1i b =Blue i =Inox MCH-6 Spare parts price list 25 - 34...

  • Page 88: Safety Info Labels

    LP-MCH6-0321 Page Intentionally Left Blank MCH-6 Spare parts price list 26 - 34...
  • Page 89 ENGINE/PULLEY/TRANSMISSION BELT MOTOR - POWERED BY BELT (A) PULLEY (B) COMPRESSOR TYPE CODE CODE CODE Ø MM HONDA GX200 CINGA31.5 MCH6/SH HONDA GX200/EU CINGA31.5 HONDA GX200 CINGA31.5 MCH6/SH Compact HONDA GX200/EU CINGA31.5 MCH-6/SR SUBARU-ROBIN CINGA31.5 MCH6/SR Compact SUBARU-ROBIN CINGA31.5 SINGLE PHASE 230V 50HZ CINGA30 MCH6/EM SINGLE PHASE 115V 60HZ...

  • Page 90: Engine/Pulley/Transmission Belt

    ENGINE/PULLEY/TRANSMISSION BELT MCH-6 Spare parts price list 28 - 34...

  • Page 91: Refill Connectors

    REFILL CONNECTORS POS. QTY CODE DESCRIPTION REFILL HOSE 1200 MM FILLING VALVE Yoke FILLING VALVE DIN 300 BAR Standard Standard MCH-6 Spare parts price list 29 - 34...

  • Page 92: Lubrication Oil And Silicone Grease

    LUBRICATION OIL POS. QTY CODE DESCRIPTION COMBUSTION ENGINE OIL 10W-30 600ML SYNTHETIC OIL MAXLUBE 501 12oz. MCH-6 Spare parts price list 30 - 34...

  • Page 93: Autodrain With Timer

    AUTODRAIN WITH TIMER AUTOSTOP POS. QTY CODE DESCRIPTION KIT1 SC000522 KIT AUTODRAIN WITH TIMER CABLE GLAND PG09 IP54 CABLE FROR 3X0,75 TIMER MOD. TSF3 24...240V 0,8A SOLENOID COIL ELETTR2 VIE V.220/50-60 FITTING 90° 1500 6/4 1/4 SQUARE CONNECTOR CONDENSATE DISCHARGE SOLENOID VALVE SOLENOID VALVE KEY CONNECTOR (FASTOM) 0,8 1.10...

  • Page 94: Autostop

    AUTODRAIN WITH TIMER AUTOSTOP KIT1 - SC000522 1.15 1.14 1.11 1.12 1.13 1.10 AUTODRAIN WITH TIMER (For models without serial automatism) KIT2 - SC000522/N KIT3a - 232bar SC000521/232 KIT3b - 300bar SC000521/300 3.1a 3.1b 2.14 2.11 2.12 2.13 2.10 AUTODRAIN WITH TIMER (For models with serial automatism) AUTOSTOP MCH-6 Spare parts price list...

  • Page 95: Gaskets Pumping Group Mch-6

    GASKETS PUMPING GROUP MCH-6 POS. QTY CODE DESCRIPTION 10 OR-2300/R KIT WITH 10 OR 2300 NBR 90 SH 10 OR-2093/R KIT WITH 10 OR 23,52X1,78 NBR 90 SH 10 OR-4081/R KIT WITH 10 OR 20,22X3,53 NBR 90 SH 10 OR-2250/R KIT WITH 10 OR 2250 NBR 90 SH 10 OR-4112/R KIT WITH 10 O-RING 4112 NBR 90 SH (28,17X3,53)
  • Page 96 GASKETS PUMPING GROUP MCH-6 3 rd S 4 th S T A G E T A G E 1 s t S T A G E 2 n d S T A G MCH-6 Spare parts price list 34- 34...

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