Chell flightDAQ-Mk2 Installation And Operating Manual

Pressure scanner acquisition system

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flightDAQ-Mk2
Pressure Scanner
Acquisition System
INSTALLATION
AND
OPERATING MANUAL
info@chell.co.uk
e-mail:-
Visit the Chell website at:
http://www.chell.co.uk
Chell Instruments Ltd
Folgate House
Folgate Road
North Walsham
Norfolk NR28 0AJ
ENGLAND
Tel:
01692 500555
Fax:
01692 500088
900203-1.9

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  • Page 1 Chell Instruments Ltd Folgate House Folgate Road North Walsham Norfolk NR28 0AJ ENGLAND Tel: 01692 500555 Fax: 01692 500088 flightDAQ-Mk2 Pressure Scanner Acquisition System INSTALLATION OPERATING MANUAL info@chell.co.uk e-mail:- Visit the Chell website at: http://www.chell.co.uk 900203-1.9...
  • Page 2 Chell Document No. : 900203 Issue 1.9 ECO : 3801 Date: 27 November 2020 Chell’s policy of continuously updating and improving products means that this manual may contain minor differences in specification, components and software design from the actual instrument supplied.
  • Page 3: Table Of Contents

    Product Mechanical Drawing (32 channel SQDC version)............... 7 3.2. Product Mechanical Overview (73 ZOC Version) ..................8 3.3. Product Mechanical Overview (QDCM 64 Channel Version)..............9 3.4. Measurement Connector –32 channel – Chell SQDC ................10 3.4.1. Mating connectors ..........................10 3.4.2. Service Connections .......................... 11 3.5.
  • Page 4 Service and Calibration ....................35 8.1. Service ............................... 35 8.2. Calibration ..............................35 8.3. Adjustment ..............................35 8.4. Cleaning ..............................35 flightDAQ-INT Connector interface adaptor ..............36 9.1. Case Assembly ............................36 9.2. Power Connector - Mating connector 2.1mm DC power jack ............... 36 9.3.
  • Page 5: Description

    All electrical connections are made to the flightaq2 through one connector. To make connecting up easier, Chell can supply a cable and interface with standard connectors on it (RJ45 for Ethernet, D type for CAN and BNC for hardware trigger).
  • Page 6: Specification

    1. Specification 1.1. Power Supply: Line voltage: 24-28 VDC Absolute Max. Line voltage 60V (note the product will not operate >32VDC) Consumption: Max 100VA With a 64-channel scanner: 1.2. CAN specifications: CAN type 2.0B CAN baudrate Configurable (by internal switch) from 1M, 500K, 125K and 100K.
  • Page 7: Installation And Interconnections

    2. Installation and Interconnections Consideration must be given to the installation location of the product. The product is heated so must be installed in a manner allowing heat dissipation though conduction with the outer case or convection. The product will not operate and will power-down once the internal temperature reaches 100 degrees centigrade.
  • Page 8: Mechanical Specifications

    3. Mechanical Specifications 3.1. Product Mechanical Drawing (32 channel SQDC version) A 3D CAD model of the product is available from Chell Instruments Ltd on request. Page 7...
  • Page 9: Product Mechanical Overview (73 Zoc Version)

    3.2. Product Mechanical Overview (73 ZOC Version) Measurement Port 73ZOC Power and Communication Connector TVP02ZN Control/Purge Air Supply Swagelok 1/8” A 3D CAD model of the product is available from Chell Instruments Ltd on request. Page 8...
  • Page 10: Product Mechanical Overview (Qdcm 64 Channel Version)

    3.3. Product Mechanical Overview (QDCM 64 Channel Version) A 3D CAD model of the product is available from Chell Instruments Ltd on request. Page 9...
  • Page 11: Measurement Connector -32 Channel - Chell Sqdc

    3.4. Measurement Connector –32 channel – Chell SQDC 3.4.1. Mating connectors The Chell SQDC range provides a wide range of possible mating connectors. Please refer to the SQDC data sheet for more information. Part Number Description SQDC-R-32-02 Mating connector for 1/16” o/d solid tubing SQDC-R-32-03 Mating connector for 0.040”...
  • Page 12: Service Connections

    The service connections on the top of the FlightDAQ2 cover the supply gas, purge gas, calibrate and reference ports. These connections can be made either by 1/8” Swagelok compression fittings or Chell AS205 quick disconnects. These fittings can be interchanged as they both mate with the M5 feature in the top plate.
  • Page 13: Measurement Connector - 64 Channel - Scanivalve 73Zocfb-040 (Use Gasket 6557-1)

    3.5. Measurement Connector – 64 channel - Scanivalve 73ZOCFB-040 (use gasket 6557-1) Page 12...
  • Page 14: Measurement Connector - Te Qdcm-3601000101 (Use Gasket Qdcm-3600000100)

    3.6. Measurement Connector – TE QDCM-3601000101 (use gasket QDCM- 3600000100) Channels 1-32 (Connector 1) Channels 33-64 (Connector 2) Page 13...
  • Page 15: Internal Valving

    4. Internal Valving The flightDAQ2 contains the necessary valving to purge the measurement lines of the flightDAQ2 and to perform a re-zero – even when the measurement lines are subject to pressures. The schematics below illustrates the function of the internal valves. There are two states of the scanner shuttle valve –...
  • Page 16: Scanner In Run Mode

    4.1. Scanner in run mode. 4.2. Scanner in calibrate or purge mode. Page 15...
  • Page 17: Operation Of The Instrument

    One the blue LED is flashing, the flightDaq2 can be connected to by any one of the following methods [1] By using Ethernet and the embedded web server [2] By using Ethernet and the Chell MicroDaqX software [3] By using Ethernet and custom software [4] By using CAN and custom software 5.2.1.
  • Page 18: Connecting Using The Microdaq-X Software

    5.2.2. Connecting using the MicroDaq-X Software. Chell supply the MicroDaqX software free or charge that can be used to view data and save it to disk. It also allows many of the run time configuration settings to be adjusted (such as re-zero and hardware trigger control).
  • Page 19: Flightdaq Configuration Webserver

    6. flightDAQ Configuration Webserver 6.1. Introduction. The flightDAQ web Configuration provides the means of setting up, calibrating and demonstrating the flightDAQ unit from a standard PC with an ethernet port and browser. The software is divided by tabs into seven areas of functionality, namely 'Setup’, 'Live data', 'Calibration', 'DTC Information’, ‘Advanced’, ‘Timestamp’, ‘Abs Cal’...
  • Page 20: Common Controls Sidebar

    6.2. Common Controls Sidebar Figure 5.1 above shows the first page viewed when navigating to the webserver. The menu at the top allows the user to choose what is visible in the central window, and the sidebar shows information and has a select few commands that are useful regardless of the central page the user is on. The function of the controls on the sidebar is detailed in the subsequent table (Table 5.1) Control Function...
  • Page 21: Valve Purge Routine

    6.2.2. Valve Purge Routine When a purge routine is called either by clicking the ‘Purge’ button or calling the routine via an interface, the following procedure is followed: Step Function Actuate C1 valve to move the scanner to cal / purge. Wait 1 second.
  • Page 22: The 'Setup' Page

    6.3. The 'Setup' Page 6.3.1. Introduction The 'Setup’ page shows all of the flightDAQ's main operating parameters. Setup is divided into different categories by function, and each category is detailed separately in the following. 6.3.2. Data Streaming The ‘Data Streaming’ section allows the user to change settings that affect all three communication protocols, and allows the user to choose the protocol that is to be used, along with the data transfer rate and the number of channels.
  • Page 23: Udp Parameters

    Figure 5.3, TCP Comms group 'IP Address' IP address allocated to flightDAQ on the user's network. 'Subnet' Subnet mask as set on the user's network. ‘Local port’ Local port of the device ‘Apply’ Applies the settings to the local settings memory Table 5.3, TCP Comms group settings 6.3.4.
  • Page 24: Can Parameters

    6.3.5. CAN Parameters The CAN communication settings are shown in Figure 5.5. Options are available to set the base message ID number may be selected, and the offset from this base number for the reception of user commands over CAN, and whether an acknowledgement of these user commands is sent on the next higher message number.
  • Page 25: Live Data' Page

    6.4. 'Live Data' Page Figure 5.6 shows the 'Live Data' page of the webserver, selected for a 64-channel pressure scanner. Figure 5.6, Live Data Page The live data page is a means to demonstrating the correct operation of flightDAQ and testing the unit's calibration.
  • Page 26: Calibration' Page

    6.5. 'Calibration' Page The 'Calibration' page allows access to flightDAQ’s existing non-DTC calibration coefficients and provides a means to acquiring live calibration data and calculating new coefficients. The loading and saving of tests are also possible from this tab. Calibrations may either be 3 temperature based for a temperature calibration, or by unchecking the 'Temperature Cal.' checkbox, a non-temperature calibration may be performed at a single temperature.
  • Page 27 Control Function Temperature tickbox and radio Select at which temperature point the unit is currently been calibrated buttons Applied Pressure The engineering units pressure setpoints - user entered, or set to standard values (+/- FS, +/-0.5FS, 0) by clicking 'Defaults' Pressure (16 bit FS) The 16-bit unsigned representation of the pressure setpoints, calculated by the software...
  • Page 28: Dtc Information' Page

    6.6. 'DTC Information’ Page The 'DTC Functions' page gives the user access to some information regarding the attached DTC scanner. The scanner voltages for temperature and excitation may be read and the position of the calibration shuttle valve determined as either being in 'RUN' or 'CAL.' mode. Also, the information contained in the scanner header may be displayed.
  • Page 29: Advanced' Page

    6.7. ‘Advanced’ Page The advanced page contains functions that will change the how the flightDAQ acts and how it applies various calculations to its data, this page should only be used by users who fully understand what they are changing. 6.7.1.
  • Page 30: Advanced Communication Settings

    6.7.2. Advanced communication settings The flightDAQ has several more advanced communication options available, but these features are unlikely to be used by an everyday user and as such should generally be left as default settings. Figure 5.10, Advanced communication settings 'Gateway’...
  • Page 31: Miscellaneous

    6.7.4. Miscellaneous The remaining parameters are edited via the Miscellaneous group shown in Figure 5.11. The scanner type should always be set to the type of scanner installed in the flightDAQ to ensure proper operation of the system. If the flightDAQ is a DTC variant and DTC mode is to be used, the 'Use DTC' checkbox should be checked.
  • Page 32 If I-Daq detected, use raw If checked, this replaces the normal polynomial calibration function with a ‘raw’ linear calibration function whenever an I-Daq is present in the flightDAQ. 'Sensistor in circuit' If checked, keeps the sensistor in circuit for a DTC scanner. In normal operation this control should be left unchecked.
  • Page 33: Span And Zero Coefficients

    6.7.5. Span and Zero Coefficients This section displays the Span and Zero coefficients currently stored within the flightDAQ as a result of a linear calibration. Figure 5.12, Span and zero coefficients 6.8. Timestamp This page allows the user to edit the timestamp settings of the flightDAQ. This timestamp will allow the user to get millisecond level accuracy timestamps on the data packets.
  • Page 34: Abs Cal

    ‘get PC time’ This button allows the user to get the timestamp from the PC time of the PC they are using. This can be used as a base time for the timestamps if the user is not using PTP. In the first box it will show the timestamp and in the second box it displays the timestamp converted date/time to make it easier to understand.
  • Page 35: Hardware Trigger Input

    For more details on hardware trigger timing a technical paper is available – Chell document no. 900118 (this paper was developed for the CANdaq but applies to the flightDAQ as well).
  • Page 36 8. Service and Calibration 8.1. Service There are no user serviceable parts inside the instruments. Should any difficulties be encountered in the use of the flightDAQ, it is recommended that you contact Chell Instruments Ltd for advice and instructions. 8.2. Calibration Calibration is recommended on an annual basis and Chell Instruments Ltd.
  • Page 37 9. flightDAQ-INT Connector interface adaptor 9.1. Case Assembly 9.2. Power Connector - Mating connector 2.1mm DC power jack Pin Number Designation Centre +8 to 25Vdc Outer 9.3. Can Connector – Mating connector 9-way D-type male Pin Number Designation CAN_L CAN_H 9.4.

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