Related Manuals for TOX PRESSOTECHNIK EQe-K
Summary of Contents for TOX PRESSOTECHNIK EQe-K
- Page 1 Original operating instructions -ElectricPowerDrive ® EQe-K ® PRESSOTECHNIK GmbH & Co. KG Riedstrasse 4 88250 Weingarten / Germany www.tox-pressotechnik.com...
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Page 3: Table Of Contents
Table of contents Table of contents Important information Legal note .................... 7 Exclusion of liability .................. 7 Conformity.................... 7 Validity of the document................ 8 1.4.1 Content and target group ................ 8 1.4.2 Other applicable documents ............... 8 Gender note .................... 8 Displays in the document ................ - Page 4 Table of contents About this product Intended use ..................... 19 3.1.1 Safe and correct operation................ 19 3.1.2 Foreseeable misuse.................. 20 3.1.3 Substances harmful to the wetting properties of lacquers (LABS).... 20 Product Identification................. 20 3.2.1 Position and content of the type plate ............ 20 Product overview and function description..........
- Page 5 Table of contents Installing drive ................... 36 Installing air balance for IP65 version (optional) ........ 37 Commissioning Safety during the commissioning .............. 39 7.1.1 Safety device..................... 39 Requirements for the commissioning............ 40 Parameterizing, Visualizing, Operating ............. 40 Operation Safety in operation .................. 41 Requirements for operation...............
- Page 6 Table of contents 11.5 Force sensors drive calibration .............. 57 Repairs 12.1 Safety and repairs .................. 59 Disassembly and Disposal 13.1 Decommissioning.................. 61 13.2 Shutdown .................... 61 13.3 Disassembling................... 62 13.4 Disposal .................... 62 Appendices 14.1 DECLARATION OF INCORPORATION ........... 63 Index TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 7: Important Information
Important information 1 Important information 1.1 Legal note All rights reserved. Operating instructions, manuals, technical descriptions and software pub- ® ® lished by TOX PRESSOTECHNIK GmbH & Co. KG ("TOX PRES- SOTECHNIK") are copyright and must not be reproduced, distributed and/ or otherwise processed or edited (e.g. -
Page 8: Validity Of The Document
Important information 1.4 Validity of the document 1.4.1 Content and target group This manual contains information and instructions for the safe operation and safe maintenance or servicing of the product. Ÿ All information in this manual is up to date at the time of print. ®... -
Page 9: Displays In The Document
Important information 1.6 Displays in the document 1.6.1 Display of warnings Warning signs indicate potential dangers and describe protective mea- sures. Warning signs precede the instructions for which they are applicable. Warning signs concerning personal injuries DANGER Identifies an immediate danger! Death or severe injuries will occur if appropriate safety measures are not taken. -
Page 10: Display Of General Notes
Important information 1.6.2 Display of general notes General notes show information on the product or the described action steps. Identifies important information and tips for users. 1.6.3 Highlighting of texts and images The highlighting of texts facilitates orientation in the document. ü... -
Page 11: Contact And Source Of Supply
Important information 1.7 Contact and source of supply ® Only use original spare parts or spare parts approved by TOX PRES- SOTECHNIK. ® PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 88250 Weingarten / Germany Tel. +49 (0) 751/5007-333 E-Mail: info@tox-de.com For additional information and forms see www.tox-pressotechnik.com TOX_Manual_ElectricPowerDrive_EQe-K_en... - Page 12 Important information TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 13: Safety
Safety 2 Safety 2.1 Basic safety requirements The product is state of the art. However, operation of the product may in- volve danger to life and limb for the user or third parties or damage to the plant and other property. For this reason the following basic safety requirements will apply: Ÿ... -
Page 14: Selection And Qualifications Of Personnel
Safety Ÿ Take action to ensure safe operation and make sure that the product is maintained in a functional condition. Ÿ Only allow authorized persons access to the product. Ÿ Ensure that all personnel work with awareness of safety and potential dangers with reference to the information in the operating manual. -
Page 15: Fundamental Hazard Potential
Safety 2.3 Fundamental hazard potential Fundamental hazard potentials exist. The specified examples draw atten- tion to known hazardous situations, but are not complete and do not in any way provide safety and risk awareness action in all situations. 2.3.1 Electrical hazards Attention should be paid to electrical hazards particularly inside the compo- nents in the area of all assemblies of the control system and motors of the installation. -
Page 16: Pneumatic Hazards
Safety 2.3.3 Pneumatic hazards Attention must be paid to pneumatic hazards particularly on the pneumatic supply lines and connection points. The following basically applies: Ÿ Allow work to be carried out on pneumatic equipment by authorized service personnel only. Ÿ Wear individual protective equipment. -
Page 17: Electromagnetic Hazards
Safety 2.3.6 Electromagnetic hazards Electromagnetic hazards are to be taken into account in the area of electro- magnetically vibrating or oscillating components. Regular work on and with electromagnetically vibrating or oscillating com- ponents can cause disorders in the blood flow of the fingers as well as neu- rological and motoric dysfunctions. -
Page 18: Noise
Safety 2.3.9 Noise Depending on the equipment, an increase in the noise level can arise in the sphere of the product. Ÿ Keep the duration of the exposure at a minimum. Ÿ Wear individual protective equipment. 2.4 Safety symbols Safety symbols are important components of the safety concept and help to prevent accidents. -
Page 19: About This Product
About this product 3 About this product 3.1 Intended use The electrically driven power cylinder is intended for installation in ma- chines with the following technical applications: Ÿ Installing, pressing Ÿ Punching, pressing (of function elements) Ÿ Riveting, crimping, flaring Ÿ... -
Page 20: Foreseeable Misuse
About this product 3.1.2 Foreseeable misuse Use contrary to intended use includes the following foreseeable misuse: Ÿ Operation under conditions that deviate from the technical data. Ÿ Operation without fully assembled and functional connections. Ÿ Operation without fully assembled and functional safety devices. ®... -
Page 21: Product Overview And Function Description
About this product Type code structure Type code Description e.g.: EPMK.200.001.300.00 EPMK.200.001.300.00 Identifies the series type EPMK.200.001.300.00 Indicates the press force. EPMK.200.001.300.00 Indicates the version. EPMK.200.001.300.00 Indicates the length of the total stroke. EPMK.200.001.300.00 Indicates the design version. 3.3 Product overview and function description Fig. 1 Product overview Designation... -
Page 22: Servo Controller
About this product Designation Operating principle Grease nipple Used to lubricate the drive. Reference sensor Position sensing whether or not working pis- ton is in reference position. Belt drive Drives the threaded spindle. Safety brake (optional) Brakes the rotation of the spindle in the event of failure. -
Page 23: Optional Equipment
About this product 3.4 Optional equipment 3.4.1 Safety brake (optional) Fig. 2 Safety brake The safety brake prevents the working piston from moving downwards after it switches off, or if there is an interruption in the electrical power supply. See circuit diagram for definition of the interfaces. 3.4.2 Motor holding brake (optional) The motor holding brake is a permanent magnet holding brake, inside on... -
Page 24: Fan (Optional)
About this product 3.4.3 Fan (optional) Fig. 3 The fan cools the drive. See circuit diagram for definition of the interfaces. 3.4.4 Automatic grease unit (optional) Fig. 4 Automatic grease unit The automatic grease unit lubricates the drive continuously according to preset lubricating intervals. See circuit diagram for definition of the interfaces. -
Page 25: Design Dust-Tight And Protected Against Water Jets (Ip65) (Optional)
About this product 3.4.5 Design dust-tight and protected against water jets (IP65) (optional) The IP65 version is dust-tight and protected against water jets. See circuit diagram for definition of the interfaces. Installation of the dust-tight and jet water protected air compensation see Chap. 6.4 Installing air balance for IP65 version (optional), Page TOX_Manual_ElectricPowerDrive_EQe-K_en... - Page 26 About this product TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 27: Technical Data
Technical data 4 Technical data 4.1 Electrical connection Protection class: IP54 Mains connection: see servo controller 4.2 Ambient temperature Recommended ambient temperature: +10° C to +40°C, beyond this loss of performance. Approved maximum ambient temperature: +55° C 4.3 Relative humidity Approved relative humidity: <75%, without condensation 4.4 Interfaces See circuit diagram for definition of the interfaces. - Page 28 Technical data TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 29: Transport And Storage
Transport and storage 5 Transport and storage 5.1 Safety during transport WARNING Hazard from suspended loads! Severe crushing, impacts and serious accidents as a result of improper transportation and falling load! è Only use lifting gear that is appropriate and in perfect technical condi- tion, as well as load attachment devices with an adequate safe working load. -
Page 30: Lifting Device
Transport and storage 5.2 Lifting device Depending on the size of the drive, the flange cover at the rear and/or at the bearing housing is provided with threaded bore holes for ring bolts for hoisting. If there are no threaded holes, the drive can be suspended between the motor and housing with a round sling. -
Page 31: Storage When Not In Use
Transport and storage 5.3 Storage when not in use CAUTION Injury from toppling and falling products! è Secure product from toppling, falling, accidentally moving. è Store product horizontally or secure with dowels. The following applies: Ÿ Seal connection openings. Ÿ If possible, store in manufacturer's packaging. - Page 32 Transport and storage TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 33: Installation
Installation 6 Installation 6.1 Safety during installation The installation may only be carried out by trained and authorized person- nel. DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è... -
Page 34: Drive Connections
Installation 6.2 Drive connections ® Sensors, TOX -EdgeUnit Fan connection, 180° rotatable (optional) Resolver connection, 180°ro- Motor connection, 180° rotat- tatable able Connection for safety brake, 180° rotatable (optional) Fig. 6 Drive connections See circuit diagram for definition of the interfaces. 6.2.1 Connections TOX -EdgeUnit... - Page 35 Installation Connector Function EtherCAT In EtherCAT Out Power Digital In Force sensor DMS 2 In Analog In Digital Out Encoder Service plug Internal terminal strip See circuit diagram for definition of the interfaces. TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 36: Installing Drive
Installation 6.3 Installing drive Mounting flange Threaded hole Hole spacing Width across flats of the work- ing piston Fig. 8 Mounting flange See data sheet for sizes and distances. (https://de.tox-pressotechnik.com) Material required: Ÿ Screws of the strength class : 12.9 (in accordance with ISO 4762) Ÿ... -
Page 37: Installing Air Balance For Ip65 Version (Optional)
Installation 6.4 Installing air balance for IP65 version (optional) The drive is delivered by the manufacturer optionally as IP65 version. The air balance must be laid by the customer. The air balance can be installed on the drive at the side or on top. Material required: Ÿ... - Page 38 Installation TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 39: Commissioning
Commissioning 7 Commissioning 7.1 Safety during the commissioning The system may only be commissioned by trained and authorized service personnel. 7.1.1 Safety device All safety equipment must be properly assembled and functional. TOX_Manual_ElectricPowerDrive_EQe-K_en... -
Page 40: Requirements For The Commissioning
Commissioning 7.2 Requirements for the commissioning This incomplete machine may not be commissioned until it has been ascer- tained that the incomplete machine in which the component is to be in- stalled complies with the requirements of the Machinery Directive (2006/42/ EC). -
Page 41: Operation
Operation 8 Operation 8.1 Safety in operation WARNING Dangerous machine movements! Serious contusions and injuries! è Make sure that that no persons are located in the danger area during operation. WARNING Hot surfaces on the drive and on the control box! Injuries from burns! è... -
Page 42: Operating Drive
Operation 8.3 Operating drive The operation depends on: Ÿ Intended purpose Ÿ Control system Ÿ Operating elements Ÿ Safety equipment Ÿ Tooling and accessories TOX_Manual_ElectricPowerDrive_EQe-K_en... -
Page 43: Software
Software 9 Software 9.1 Parameterizing, Visualizing, Operating The component is parameterized, visualized, documented and operated via a control system. Fault messages are visualized and described via the control system or soft- ware. See software manual. TOX_Manual_ElectricPowerDrive_EQe-K_en... - Page 44 Software TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 45: Troubleshooting
Troubleshooting 10 Troubleshooting 10.1 Safety during troubleshooting Faults may only eliminated by trained and authorized service personnel. The following applies: Ÿ Inform operating personnel before starting repair work. Ÿ Appoint a supervisor. TOX_Manual_ElectricPowerDrive_EQe-K_en... -
Page 46: Searching For Causes Of Fault
Troubleshooting 10.2 Searching for causes of fault Faults are displayed and described as errors or warnings on the central control unit depending on the type of alarms. Faults may only eliminated by trained and authorized service personnel. Fault Possible cause possible measure The working piston does not Power supply interrupted... -
Page 47: Detecting Faults Tox -Edgeunit
Troubleshooting 10.3 Detecting faults TOX -EdgeUnit ® Fig. 9 Example blink code 4x blink First, the LED lights up red for a long time, followed by a pause, and then the LED lights up in blink code. Error description Error blink code No content in the EProm Red flashes permanently fast Control system NOK - or no software installed... - Page 48 Troubleshooting TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 49: Maintenance Table
Maintenance table Maintenance table The specified intervals are only approximate values. Depending on the area of application, the actual values may differ from the guide values. The ac- tual intervals can be found in the system control. Maintenance cycle Additional information according to counter (flexible) 11.4 Lubricating the drive... - Page 50 Maintenance table TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 51: Maintenance
Maintenance 11 Maintenance 11.1 General information Maintenance may only be carried out by trained and authorized service per- sonnel. The following applies: Ÿ Observe maintenance intervals if present and stipulated. Ÿ Maintenance intervals may vary from the stipulated maintenance inter- vals. -
Page 52: Safety During Maintenance
Maintenance 11.2 Safety during maintenance DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è Have all work on the electrical equipment performed by an electrician. è Disconnect power supply. -
Page 53: Requirements For Maintenance
Maintenance 11.3 Requirements for maintenance 11.3.1 Set system to maintenance position Unless specified otherwise, before all maintenance work: 1. Retract the working piston. Drive is in home position. 2. Install a restraint device if necessary. 3. Switch off the system and secure it against being switched back on. 4. -
Page 54: Lubricating The Drive
Maintenance 11.4 Lubricating the drive Grease nipple Grease press Fig. 10 Lubricating the drive The lubricating position is the area between the retracted working piston (fixed stop) and 3 mm extended working piston. ® -ElectricPowerDrive in lubricating position Spindle nut Check valve (in lubricating po- sition, opened) ®... - Page 55 Maintenance ® -ElectricPowerDrive not in lubricating position Spindle nut Check valve (not in lubricating position, closed) ® Lubrication point TOX -Elec- tricPowerDrive ® Fig. 12 -ElectricPowerDrive not in lubricating position The lubricating intervals to be adhered to depend on the number of strokes, the stroke length per cycle and the nominal force of the drive.
- Page 56 Maintenance ü System is in maintenance position. Set system to maintenance position, Page WARNING Hot surfaces on the drive! Injuries from burns! è Allow the drive to cool down. NOTE Grease leakage from excessive lubrication! If grease leaks out, the drive must be cleaned by the manufacturer. è...
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Page 57: Lubrication Plan
For strokes of < 50mm: Travel one stroke > 50 mm daily. The relubricating interval is reduced by factor 4, the relubricating quantity can be halved. ® Lubrication plan TOX -ElectricPowerDrive EQe-K Nominal force 25 / 30 55 / 60 [kN]... - Page 58 Maintenance TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 59: Repairs
Repairs 12 Repairs 12.1 Safety and repairs The system may only be repaired by trained and authorized service person- nel. TOX_Manual_ElectricPowerDrive_EQe-K_en... - Page 60 Repairs TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 61: Disassembly And Disposal
Disassembly and Disposal 13 Disassembly and Disposal 13.1 Decommissioning Decommissioning means that the plant is not in operation for a longer pe- riod of time but remains at the installation site for recommissioning later. 1. Move plant into home position. 2. -
Page 62: Disassembling
Disassembly and Disposal 13.3 Disassembling The system consists of recyclable materials. NOTE Environmental damage! Improper recycling endangers the environment! è Dispose of materials separately and properly. è Regional disposal regulations must be observed. 1. Strip the system down into its constituent parts. 2. -
Page 63: Appendices
Appendices 14 Appendices 14.1 DECLARATION OF INCORPORATION TOX_Manual_ElectricPowerDrive_EQe-K_en... - Page 64 Appendices TOX_Manual_ElectricPowerDrive_EQe-K_en...
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Page 67: Index
Index Index Air balance IP65 version EdgeUnit Installing............ 37 connections.......... 34 Ambient temperature ........ 27 Electrical connection ........ 27 Automatic grease unit Electromagnetic Optional ............ 24 Hazard ............ 17 Equipment Optional ............ 23 Exclusion of liability ......... 7 Basic safety requirements ...... 13 Calibration Optional ............ - Page 68 Index Identification Noise Product ............. 20 Hazard ............ 18 Images Note Highlighting .......... 10 Gender............ 8 Important information ........ 7 General ............. 10 Information Legal ............ 7 Important............. 7 Warning signs .......... 9 Installation ............. 33 Drive ............ 36 Safety............ 33 Operation............
- Page 69 Index Safety ............ 13 Validity Commissioning ......... 39 Document ........... 8 Installation.......... 33 Maintenance .......... 52 Operation .......... 41 Warning signs.......... 9 Transport .......... 29 Troubleshooting ........ 45 Safety brake Optional ............ 23 Safety device Commissioning ......... 39 safety requirements Basic ............
- Page 70 Index TOX_Manual_ElectricPowerDrive_EQe-K_en...
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