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3. SPECIFICATION
Model No: ....................................................... YK509FAH.V2
Air Consumption: ........................................................... 7cfm
Bench or Floor Mounting: ...............................................Floor
Capacity: ................................................................... 50tonne
Gauge Included: ............................................................... Yes
Lateral Ram Travel: .................................................... 245mm
Maximum Height - Ram to Table: ............................. 1047mm
Minimum Height - Ram to Table: .................................. 67mm
Optional Accessories: ...................... YKSG50 - Safety Guard
Optional Accessories: ........................ YKPP8 - Press Pin Set
Overall Height: ......................................................... 1877mm
Ram Diameter: .......................................................... Ø75mm
Ram Stroke: ............................................................... 200mm
Table Aperture: ........................................................... 235mm
Type: ..................................................................Air/Hydraulic
Working Pressure:................................................ 108-123psi
Working Table Depth: ................................................. 259mm
Working Table Width: ................................................. 910mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take
care to ensure safety when moving main frame from packing as the unit is very heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located.
4.1.
FRAME ASSEMBLY
4.1.1.
Attach load slings around the top cross member of the frame (#71) and using a suitable hoist or gantry, slowly, and in a controlled
manner lift the frame up and out of the transportation crate, into an upright position.
WARNING! Take care when lifting the frame not to damage the pre-assembled ram assembly (#39).
4.1.2.
Keep the frame assembly in an upright position, held safely by the load slings.
4.2.
ATTACH BASE SECTION
NOTE: The base section (#70), supports (#69), hex head screw M12 x 35 (#24), fl at washer M12 (#35), spring washer M12 (#36)
and nut M12 (#37) are supplied pre-assembled.
4.2.1.
Remove the central fi xings only, hex head screw M12 x 35 (#24), fl at washer M12 (#35), spring washer M12 (#36)
and nut M12 (#37) from the base section (#70).
4.2.2.
Position the base section (#70) onto the frame (#71) and secure with hex head screw M12 x 35 (#24), fl at washer M12 (#35),
spring washer M12 (#36) and nut M12 (#37) loosely.
4.2.3.
Remove the top fi xings only, hex head screw M12 x 35 (#24), fl at washer M12 (#35), spring washer M12 (#36)
and nut M12 (#37) from one of the supports (#69).
4.2.4.
Position the support (#69) onto the frame (#71) and secure with hex head screw M12 x 35 (#24), fl at washer M12 (#35), spring
washer M12 (#36) and nut M12 (#37) loosely.
4.2.5.
Follow section 4.2.4 to attach the other support (#69).
4.2.6.
Repeat sections 4.2.1 to 4.2.5 to attach the other base assembly.
4.2.7.
On a fl at level fl oor, level the frame using a good quality spirit level. Fully tighten all fi xings.
4.2.8.
Remove the load slings and store them in a safe and secure location.
WARNING! Take care and seek assistance from another person when lowering and levelling the frame assembly onto the fl oor.
4.3.
ATTACH THE WINCH ASSEMBLY
WARNING! Seek assistance from another person with this task as the hand winch assembly is heavy.
4.3.1.
Transfer the hand winch assembly (#21) from its transport location by fi rstly removing the fi xings M12 x 35 hex head screw (#24),
M12 fl at washer (#35), M12 spring washer (#36) and M12 nut (#37) from hand winch plate (#77). Retain the fi xings.
4.3.2.
Move the hand winch assembly (#21) to the outside of the left hand post (position A on the parts diagram) and secure with the
retained fi xings, loosely.
4.3.3.
Ensure that the cables are located correctly in the rollers prior to fully tightening fi xings.
4.4.
ATTACH THE PUMP ASSEMBLY
WARNING! Seek assistance from another person with this task as the pump assembly is heavy.
NOTE: The pump assembly (#64), air hose (#78), foot pedal (#79), air hose (#80) and quick coupler (male) (#81) are supplied
pre-assembled.
4.4.1.
Transfer the pump assembly (#64) from its transport location by fi rstly removing the fi xings, screw (#62) and fl at washer M10 (#63).
Retain the fi xings.
4.4.2.
Attach the pump assembly (#64) into position at the top, right hand side of frame (#71) and secure with the retained fi xings.
4.5.
CONNECT THE OIL HOSE
4.5.1.
Remove the blanking plug from elbow fi tting (#45) located on the pump assembly (#64). DO NOT discard.
4.5.2.
Remove the blanking plug from the end of oil hose (#60). DO NOT discard.
4.5.3.
Connect oil hose (#60) to the pump assembly elbow fi tting (#45).
4.6.
CONNECT THE AIR HOSE
4.6.1.
Undo nut and remove blanking plug from end of air pipe (#61). DO NOT discard.
4.6.2.
Place nut over pipe and push air pipe onto connector located on top of pump assembly and tighten nut.
4.6.3.
IMPORTANT: Open transit plug, for use, located on top of pump assembly.
© Jack Sealey Limited
Original Language Version
YK509FAH.V2 Issue 1 17/03/22
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