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Related Manuals for AFM ES-200A
Summary of Contents for AFM ES-200A
- Page 1 ES-200A Convection Heat Shrink Tunnel User Guide 4510003 Rev B...
- Page 2 4510003 Rev B...
- Page 3 ES-200A Convection Heat Shrink Tunnel User Guide V2 (240V) V6 (480V) Revised 6/12/2019 P/N 4510003 Rev B Copyright and Trademarks Copyright ©2019 American Film and Manufacturing All rights reserved. All trademarks and brand names are the property of their respective owners.
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Page 5: Table Of Contents
Installation and Setup ................11 AC Power ........................11 Work Area ........................11 Maintenance Access ....................11 Unpacking and Placement ..................11 ES-200A Heat Tunnel Major Components ..............12 Tunnel Placement ....................... 13 Connecting Power ....................... 14 Operation ....................15 Startup ........................15 Control Cabinet Overview ................... - Page 6 Fan Inverter Setting ......................25 ES-200A Wiring Diagram ....................26 Troubleshooting ..................29 ES-200A Parts Lists ................. 30 ES-200A V2 (240V) Parts List ..................30 ES-200A Recommended Replacement Parts List............32 ES-200A V6 (480V) Parts List ..................32 Component Dimensions ................35 Warranty Statement ................
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Page 7: Safety
7 Safety Safety When installing, operating, and maintaining the ES-200A Convection Heat Tunnel, follow these safety practices. • All operators should study this User Guide thoroughly before operating the machine. • Always follow GMP (Good Manufacturing Practices) when operating this machinery. -
Page 8: Cautions
Safety • Do not make any modifications to either the electrical circuitry or the mechanical assemblies of this machinery. Such modifications may introduce hazards that would not otherwise be associated with this machinery. American Film & Machinery will not be responsible for the consequences of such unauthorized modification. -
Page 9: Introduction
Introduction General System Description The AFM ES-200A heat shrink tunnel is designed for the shrinking of heat shrink film (labels, tamper bands, multi-pack), on containers over which they have been applied. AFM shrink tunnels are intended for industrial use only. -
Page 10: System Specifications
Film Thickness: 0.035 mm to 0.07 mm Temperature: 400 °F Optional Equipment Conveyor: The conveyor is customer-supplied. For conveyor options, consider an Eastey conveyor system. Call AFM Customer Service for more information. External Controls: Call AFM Customer Service for more information. 4510003 Rev B... -
Page 11: Installation And Setup
AC power. Work Area The ES-200A may require occasional cleaning due to environmental contaminants. Maintenance Access When planning the installation, allow for easy access to the tunnel for convenient cleanup, maintenance, and repair. -
Page 12: 200A Heat Tunnel Major Components
12 Installation and Setup ES-200A Heat Tunnel Major Components Recirculating Fans Heater Fan Motors Control Cabinet Tunnel Exit Height Adjustment Motor Stand 4510003 Rev B... -
Page 13: Tunnel Placement
Installation and Setup 13 Tunnel Placement A conveyor must be used with the tunnel to move the product while it is being sleeved. 1. Position the tunnel next to the conveyor, considering product size and location on conveyor. 2. Ensure that all controls on both control panels are easily accessible. 3. -
Page 14: Connecting Power
14 Installation and Setup Connecting Power CAUTION: Before connecting power, verify that the power switches are in the OFF position. Connect an appropriate electrical plug to the end of the cord. Plug the power cords from the conveyor and tunnel into properly wired and grounded electrical outlets. -
Page 15: Operation
Operation 15 Operation Startup 1. Before starting the ES-200A Heat Tunnel, double-check the installation. 2. Verity that all power cables are properly connected. 3. Turn the Heat Tunnel Power Switch located on the front of the Control Cabinet to the ON position. -
Page 16: Control Cabinet Overview
Module Power Indicator Light Fan Power Button Emergency Stop Button Tunnel Power Switch Alarm Height Reset Adjustment Button Buttons ES-200A V2 with Conveyor Controls Conveyor Temperature Conveyor Fan Speed Control Controls Power Controls Module Button Power Indicator Light Fan Power Button... -
Page 17: Running Product
Operation 17 Running Product 1. Turn the Tunnel Power Switch to the ON position. 2. Press the ASCEND and DESCEND height adjustment buttons on the tunnel to set the correct height for the product. NOTE: In Manual Mode, press the ASCEND button to raise the tunnel. Press the DESCEND button to lower the tunnel. -
Page 18: Fan Control Module
18 Operation Fan Control Module Right Heater Fan Left Heater Fan Left Fan Controls Right Fan Controls Fan Control Keypad 4510003 Rev B... - Page 19 Operation 19 The VFD-M fan control modules control each large fan motor speed. The smaller fans on the top outer edges of the tunnel begin running automatically when the Tunnel power Switch is turned to the ON position. The tunnel is shipped with the fan controls set at F60.0, which equals 60 Hz or full power of the fans.
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Page 20: Temperature Control Module
20 Operation Temperature Control Module The SDC15 (Temperature Control) controls the chamber temperature in the heat zone. Heating elements are inside the top of the tunnel and run the length of the tunnel. Heating Elements Temperature Control After a temperature setpoint has been selected, run some product and observe the results. -
Page 21: Current Transformer Input
Operation 21 The control has an alarm output which is factory set to process high and process low temperatures. The heat turns off if the chamber temperature exceeds 425 °F or falls below the low process temperature setting. TEMPERATURE CONTROL SDC15 Upper Display Lower Display... -
Page 22: Interior Vents
22 Maintenance Interior Vents Inside the heat tunnel, rows of adjustable louvers can be moved using the provided adjustment tool to facilitate variable airflow at different sections throughout the tunnel. Increasing the speed creates more heat pressure in the tunnel. Use the airflow pressure and vent adjustments to achieve the desired shrink for each product. -
Page 23: Maintenance
Maintenance 23 Maintenance The AFM ES-200A tunnel requires very little maintenance during normal operation. Mounting Hardware and Connections Occasionally check the mounting hardware. Retighten any mounting brackets or screws that may have vibrated loose during operation. Occasionally verify that the data cable connections between components are secure and properly seated. -
Page 24: Schematics
24 Schematic Diagrams Schematic Diagrams ES-200 V2 Wiring Diagram 4510003 Rev B... -
Page 25: Fan Inverter Setting
Schematic Diagrams 25 Fan Inverter Setting 4510003 Rev B... -
Page 26: 200A Wiring Diagram
26 Schematic Diagrams ES-200A Wiring Diagram 4510003 Rev B... - Page 27 Schematic Diagrams 27 4510003 Rev B...
- Page 28 28 Schematic Diagrams 4510003 Rev B...
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Page 29: Troubleshooting
Troubleshooting 29 Troubleshooting Problem Possible Cause Suggested Solution Power is off Circuit breaker switch is off at Turn circuit breaker off, then the machine or the plant main back on. panel. If circuit breaker keeps tripping, check the fuse. Check the circuit breaker switch. Heater is not running Heating coils are open. -
Page 30: 200A Parts Lists
30 Parts List ES-200A Parts Lists ES-200A V2 (240V) Parts List Part Number Description Specification C15TV0TD0100 24V AC/DC 5AA01C10T6DTD0100 TEMPERATURE CONTROLLER 5AA04C12D10A7 MAGNETIC CONTACTOR C-12D10A7 AC24V 4A 5AA04C55D10A7 MAGNETIC CONTACTOR C-55D10A7 AC24V 5AA07BMY2CSLAC24 RELAY BMY5-2C-SL-AC24V (MY2N) H3CR-A8 AC24-48/DC12- 5AA09H3CRA8 TIMER... - Page 31 31 Dimensions Part Number Description Specification JK3C55A3FB75 SSR 3φ48- 5AC14JK3C55A3FB75 480VAC 5/8 φ 5AF01A51340XF20 HEATER X1340M/MX138VX2.0KW 5AG017A4X95 FAN WHEEL 7 1/2"X3 3/4" D=14 φ 12X12CN 220V 5AG1312X12X2 COOLING FAN WITH COVER UF12A23BWH VFD004M23A 1/2HP 5CE02VFD004M23A INVERTOR 3PH230V 5CF412PBXV6 MOTOR 4P1/2HP3 φ 240/480V60HZ 2P 1/2HP3 φ...
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Page 32: 200A Recommended Replacement Parts List
32 Parts List ES-200A Recommended Replacement Parts List Item Stock Number Number Description Manufacturing Number 000021 4500591 ELEMENT, HEATER 36" 2KW/115V ELEM754 3.000 000323 4500784 FUSE UL CLASS CC MID. TD, 600 VAC, 5 AMPS, TYPES: LP-CC, ATD 2.000 000322... - Page 33 33 Dimensions Part Number Description Specification AB31ABF221B2R PUSH BUTTON FHD-NPB22-F01R 220V PUSH BUTTON FOR AB33SHAF2212B2R FHD-NPB22-R02 2B220V EMERGENCY STOP AB61AC222P1A2B SELECTOR SWITCH FHD-NSS-22-S210-BK FHD-NLB22-F10BL-A AB66ABLFS221A8BL ILLUMINATION BUTTON 1A24 FHD-NLB22-F10G-A AB66ABLFS221A8G ILLUMINATION BUTTON 1A24V FHD-NLB22-F01R-A AB66ABLFS221B8R ILLUMINATION BUTTON 1B24V ACT-CT-FB101L 10X38 5AC03ACTCTFB101L FUSE BLOCK 5AC04FF1038X02...
- Page 34 34 Parts List Part Number Description Specification VFD004M21A 1/2 5CE02VFD004M21A INVENTOR 1PH>3PH 5CE91EG3010A EXTENSION EG3010A (3 M) TM3TATM-1/24-400 3 5CF07TM03TATM244004PBPV MOTOR phase 240/480V 2P 1/2HP 3 phase 5CF212PAXP4XSL MOTOR (FAN) 220/380V 4510003 Rev B...
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Page 35: Component Dimensions
35 Dimensions Component Dimensions 16.68” [50 0] 39.375” [100 0] 65” [165 0] 7.87” 61” [155 0] [200] 17.72” [45 0] 21.65” [55 0] 1.97” [5 0] 7.875” [200] 4510003 Rev B... -
Page 36: Warranty Statement
36 Warranty Statement Warranty Statement American Film & Machinery (AFM) warrants that all the products it ships will be in good working order and free from defects in material and workmanship for a period of one year from the date of shipment by AFM and will conform to the published specifications for that product. -
Page 37: Warranty Verification
Customer is required to return the defective component to AFM. If, after 30 days, AFM has not received the defective component, the customer will be invoiced for the replacement component. -
Page 38: Disclaimer Of Damages
CONSEQUENTIAL, INDIRECT OR SIMILAR DAMAGES, INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS EVEN IF AFM HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. 4510003 Rev B... -
Page 39: Afm Technical Support
AFM reseller or AFM Technical Support. Phone: 714-974-9006 Fax: 763-795-8867 Email: info@afmsleeves.com Web: www.afmsleeves.com Thank you for your purchase of AFM products. We are pleased to be a part of your shrink sleeving requirements. 4510003 Rev B... - Page 40 4510003 Rev B...
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