Related Manuals for Champ FX200
Summary of Contents for Champ FX200
- Page 1 FX200 and FX200E CHAMP MANUFACTURING ENGINE OWNER’S MANUAL MIDWEST EQUIPMENT MFG 5225 SERUM PLANT ROAD THORNTOWN, IN 46071 765-436-2496...
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Page 2: Table Of Contents
4. Spark plug service ......................14 5. Spark arrester maintenance (Optional parts)..............15 Troubleshooting ........................16 Warranty Service ........................17 Champ FX200 Engine Parts Breakdown ....................18 Head Subassembly, Cylinder/Spark ..................19 Crankcase/ Gear Assy/ Governor .................... 20 Cover Subassembly Crankcase....................21 Rod Crankshaft ........................ - Page 3 Thank you for purchasing an engine. This manual covers the operation and maintenance of FX200 engines. All the information in this publication is based on the latest product information provided at the time of printing. Our company reserves the right to make changes at any time without notice and without incurring any obligation.
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Page 4: Engine Safety
ENGINE SAFETY The engines are designed to give safe and dependable service if operated according to instructions. Read and understand this Owner’s Manual before operating the engine. Failure to do so could result in personal injury or equipment damage. To prevent fire hazards and to provide ventilation, keep the engine at least 1 meter away from buildings and other equipment during operation. - Page 5 ENGINE SAFETY Pay attention to these labels before operate the engine. GASOLINE WARNING LABEL...
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Page 6: Introduction
INTRODUCTION... -
Page 7: Specification
SPECIFICATION MODEL FX200 (E) Bore x Stroke (MM) 68X54 Displacement (CC) Compression Ratio 8.7:1 Net Power (Kw/Rpm) 4.1/3600 Net Torque (N.m/Rpm) 11/2500 PTO shaft rotation Counter Clock wise Ignition system Transistorized magneto ignition Lubrication system Forced splash Carburetor Flat suction valve carburetor... -
Page 8: Operations
OPERATION Pre-operation Check 1. Engine Oil Use 4 - stroke oil, or an equivalent high -detergent, premium quality motor oil certified to meet or exceed U.S automobile manufacturer’s requirements for Service classification SG•SF/CC•CD. (Motor oils classified SG•SF/CC•CD will show this designation on the container.) SAE 10W-30 is recommended for general, all-temperature in use. -
Page 9: Fuel
If “spark knock” or “pinging” occurs at a steady engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult your authorized Champ dealer. Failure to do so is considered misuse, and damage caused by misuse Occasionally you may experience a light spark knock while operating under heavy loads. -
Page 10: Operation
OPERATIONS Fuel Tank capacity FX200 / FX200E 3.6 L GASOLINES CONTAINING ALCOHOL If you decide to use gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by our company There are two types of “gasohol”: one containing ethanol, and the other containing methanol. -
Page 11: Start The Engine
OPERATIONS Start The Engine Turn the fuel valve to the ON position. The choke may not need if the engine is warm or the air temperature is high Move the choke to the CLOSE position. Move the throttle lever slightly to the left. Start the engine. -
Page 12: Stop The Engine
OPERATIONS Stop The Engine To stop the engine in an emergency, turn the engine switch to the OFF position. Under normal conditions, use the following procedure: Move the throttle lever fully to the right. Turn the engine switch to the off position. Turn the fuel to the off position. -
Page 13: Transporting & Storage
TRANSPORTING & STORAGE To avoid severe burns or fire hazards, let the engine cool before transporting It or storing it indoors. When transporting the engine, turn the fuel valve to the off position and keep the engine level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. -
Page 14: Service
SERVICE Maintenance Periodic maintenance and adjustment are necessary to keep the engine in good operating condition. Perform the service and inspection scheduled in the following table. Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. -
Page 15: Change Oil
3. Refill with the recommended oil, and check the oil level. Install the oil filler cap. FX200 or FX200(E) Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. -
Page 16: Air Cleaner Service
SERVICE 2. Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating The engine in extremely dusty areas. WARNING Never use gasoline or low point solvents for cleaning the air cleaner element. A fire or explosion could result. -
Page 17: Sediment Cup Clearing
SERVICE 3. Sediment Cup Cleaning WARNING Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or spark in the area. After installing the sediment cup, check for leaks, and make sure the area is dry before starting the engine. -
Page 18: Spark Arrester Maintenance (Optional Parts)
SERVICE If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. NOTE: If installing a new spark, tighten ½ turn the spark plug seats to compress the washer. If reinstall a used spark plug, tighten 1/8-1/4 turn after then spark plug seats to compress the washer. -
Page 19: Troubleshooting
SERVICE Troubleshooting PROBLEM POSSIBLE CAUSE PROBABLE SOLUTION Add fuel to tank Gasoline engine; set chock( if Engine will not start Out of fuel equipped) to OPEN/RUN Engine Flooded position and continue to pull starter handle. Low oil shutdown Engine stops suddenly Fuel tank empty or full of Fill engine oil to proper level. -
Page 20: Warranty Service
SERVICE Warranty Service Owner Satisfaction Your satisfaction and goodwill are important to us. All warranty details are explained in the Distributor’s Limited Warranty. Warranty Service is available at the dealership you bought the equipment from. Normally, any problem concerning the engine will be handled by the dealer’s service depart- ment. -
Page 21: Champ Fx200 Engine Parts Breakdown
Champ FX200 and FX200(E) Engine Parts Breakdown... -
Page 22: Head Subassembly, Cylinder/Spark
Head Subassembly, Cylinder/Spark Plug Ref # Part # Description CH78305 HEAD SUBASSEMBLY, CYLINDER CH78306 BOLT, CYLINDER HEAD CH78307 SPARK PLUG CH78314 CYLINDER GASKET CH78309 CH78310 STUD CH78311 STUD CH78312 BOLT CH78313 COVER SUBASSEMBLY, CYLINDER HEAD CH78308 HEAD COVER GASKET CH 78315 TUBE, BREATHER... -
Page 23: Crankcase/ Gear Assy/ Governor
Crankcase/ Gear Assy/ Governor Ref # Part # Description Qty. CH78316 CRANKCASE SUBASSEMBLY CH78317 SENSOR, ENGINE OIL FX200-003 GEAR ASSY, GOVERNOR FX200 CH78319 BOLT CH78320 CH78321 WASHER CH78322 ARM, GOVERNOR CH78323 BOLT, DRAIN PLUG CH78324 WASHER CH78325 OIL SEAL CH78326... -
Page 24: Cover Subassembly Crankcase
Cover Subassembly Crankcase Ref # Part # Description Qty. CH78327 COVER, CRANKCASE CH78328 BEARING CH78325 SEAL, OIL CH78330 GASKET, CRANKCASE CH78331 CH78332 PLUG SUBASSEMBLY, ENGINE CH78333 DIPSTICK SUBASSEMBLY, OIL CH78334 BOLT... -
Page 25: Rod Crankshaft
Rod Crankshaft Ref # Part # Description Qty. CH78335 CRANKSHAFT ASSEMBLY Ring Set Oil/Rod Crankshaft Ref # Part # Description Qty. CH78409 CLIP, PISTON PIN FX200 CH78337 PISTON CH78338 PIN, PISTON CH78339 ROD, CONNECTING CH78411 RING FX200... -
Page 26: Valve Train/Camshaft Subassembly
Valve Train/Camshaft Subassembly Ref # Part # Description Qty. CH78341 CAMSHAFT ASSY CH78342 VALVE, EXHAUST CH78343 GUIDE, SEAL CH78344 SPRING, VALVE CH78345 SEAT, VALVE SPRING CH78346 LOCKER, VALVE CH78347 TAPPET, VALVE CH78348 LIFTER, VALVE CH78349 PLATE SUBASSEMBLY, LIFTER STOPPER CH78350 BOLT, VALVE ADJUSTING CH78351 ROCKER, VALVE... -
Page 27: Starter Recoil
Starter Recoil Ref # Part # Description Qty. CH78354 STARTER ASSEMBLY, RECOIL CH78355 BOLT CH78356 SHROUD, CYLINDER BODY CH78357 OIL ALERT CH78358 BOLT CH78359 LOWER SHIELD CH78214 SWITCH, KILL CH78361 CLIP CH78318 MAIN SIDE COVER Electric Start Motor (200E) CHFX2A Ignition Switch... -
Page 28: Carburetor Assembly
Carburetor Assembly Ref # Part # Description Qty. FX200-002 CARBURETOR ASSY FX200 CH78364 GASKET, AIR CLEANER CH78365 GASKET, CARBURETOR CH78366 PLATE, CARBURETOR INSULATOR CH78367 GASKET, INLET... -
Page 29: Air Cleaner
Air Cleaner Ref # Part # Description Qty. CH78368 AIR CLEANER MOUNT CH78369 BOLT CH78370 CH78371 WING NUT CH78372 AIR CLEANER COVER CH78373 OUTER AIR CLEANER CH78374 MAIN AIR CLEANER -FILTER- CH78375 MAIN MOUNT CH78376 SPACER CH78377 RUBBER SPACER... -
Page 30: Muffler Assembly
Muffler Assembly Ref # Part # Description Qty. CH78378 MUFFLER ASSEMBLY CH78379 MUFFLER GASKET CH78380... -
Page 31: Fuel Tank Assembly
Fuel Tank Assembly Ref # Part # Description Qty. FX200-001 FUEL TANK, FX200 CH78284 FUEL TANK CAP CH78381 FUEL STRAINER CH78382 BOLT CH78383 OUTLET SUBASSEMBLY, FUEL TANK OIL CH78384 FUEL TUBE CH78385 CLAMP CH78386... -
Page 32: Flywheel/Impeller/Starter Pulley/Ignition Coil
Flywheel/Impeller/ Starter Pulley/Ignition Coil Ref # Part # Description Qty. CH78387 NUT, FLYWHEEL CH78388 PULLEY, STARTER CH78389 IMPELLER CH78390 FLYWHEEL SUBASSEMBLY CH78391 IGNITION COIL CH78392 BOLT CH78220 SPARK PLUG CAP ONLY CH78295 CHARGE SYSTEM—NOT IN PICTURE CH78408 CONTACTOR ASSY.— NOT IN PIC- TURE... -
Page 33: Throttle Control Assembly
Throttle Control Assembly Ref # Part # Description Qty. CH78393 THROTTLE CONTROL ASSY CH78394 SPRING, GOVERNOR CH78395 ROD, GOVERNOR FX200-004 THROTTLE RETURN SPRING CH78397 SUPPORT SUBASSEMBLY, GOVER- CH78398 BOLT CH78399 BOLT, GOVERNOR SUPPORT CH78400...