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AMAZONEN-Werke Catros 7003-2TX Operationg Manual

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Catros 7003-2TX
Catros 8003-2TX
Catros 9003-2TX
MG6834
BAG0159.13 11.21
Printed in Germany
en_US
Operating Manual
az
Mounted compact disc harrow
+
Catros
7003-2TX
Catros
+
8003-2TX
+
Catros
9003-2TX
Please read and follow this
operating manual before putting
the machine into operation.
Keep it in a safe place for
future use.

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  • Page 1 Operating Manual Catros 7003-2TX Catros 7003-2TX Catros 8003-2TX Catros 8003-2TX Catros 9003-2TX Catros 9003-2TX Mounted compact disc harrow Please read and follow this operating manual before putting MG6834 the machine into operation. BAG0159.13 11.21 Keep it in a safe place for Printed in Germany future use.
  • Page 2 Reading the instruction Manual and following it should seem to be in- convenient and superfluous as it is not enough to hear from others and to realize that a machine is good, to buy it and to believe that now everything should work by itself.
  • Page 3 Formalities of the operating manual Document number: MG6834 Compilation date: 11.21  Copyright AMAZONEN-WERKE H. DREYER SE & Co. KG, 2021 All rights reserved. Reprinting, even of sections, permitted only with the approval of AMAZONEN-WERKE H. DREYER SE & Co. KG. Catros-2TX BAG0159.13 11.21...
  • Page 4 Dear Customer, You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE, H. DREYER SE & Co. KG. We thank you for your confidence in our products. On receiving the machine, check to see if it was damaged during transport or if parts are missing.

  • Page 5: Table Of Contents

    Table of Contents User information ..................8     Purpose of the document ......................8     Locations in the operating manual ................... 8     Diagrams used ......................... 8     General safety instructions ................. 9     Obligations and liability ......................9  ...
  • Page 6 Table of Contents Hydraulic service brake system .................... 48     5.4.1 Coupling the hydraulic service brake system ................ 48     5.4.2 Uncoupling the hydraulic service brake system ..............48     5.4.3 Emergency brake ........................49     Parking brake ........................
  • Page 7 Table of Contents Faults ......................97     11.1 Different working depths across the working width? ............. 97     11.2 Catros 9003-2TX with ContourFrame: Centre rollers do not fold in ........97     Cleaning, maintenance and repairs ............99  ...

  • Page 8: User Information

    User information User information The "User information" section supplies information on using the op- erating manual. Purpose of the document This operating manual  Describes the operation and maintenance of the machine.  Provides important information on safe and efficient handling of the machine.

  • Page 9: General Safety Instructions

    General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who...
  • Page 10 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine  For the health and safety of the user or third persons, ...

  • Page 11: Representation Of Safety Symbols

    General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided.

  • Page 12: Organisational Measures

    General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as:  Protective glasses  Protective shoes  Protective suit  Skin protection, etc. The operation manual  Must always be kept at the place at which the machine is oper- ated.

  • Page 13: User Training

    General safety instructions User training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi- bilities of the people charged with operation, maintenance and repair work. People being trained may only work with/on the machine under the supervision of an experienced person.

  • Page 14: Safety Measures In Normal Operation

    2.10 Constructive changes You may make no changes, expansions or modifications to the ma- chine without the authorisation of AMAZONEN-WERKE. This is also valid when welding support parts. Any expansion or modification work shall require the written approval of AMAZONEN-WERKE. Only use the modification and accessory...

  • Page 15: Spare And Wear Parts And Aids

    Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If you use wear and spare parts from third parties, there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them.

  • Page 16: Warning Pictograms And Other Signs On The Machine

    General safety instructions 2.13 Warning pictograms and other signs on the machine 2.13.1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning picto- grams on the machine. Catros-2TX BAG0159.13 11.21...
  • Page 17 General safety instructions Always keep all the warning pictograms of the machine clean and in a legible state. Replace illegible warning pictograms. You can obtain the warning pictograms from your dealer using the order number (e.g. MD078). Warning pictorial - structure Warning labels indicate dangers on and around the implement and warn for hazards.
  • Page 18 General safety instructions Order number and explanation Warning pictorial MO001 WARNING  Read and understand the operator’s manu- al before operating this machine.  Lire et comprendre le manuel d’utilisation avant d’utiliser cette machine.  Lea y comprenda el manual de operation antes de usa resta maquina.
  • Page 19 General safety instructions MO007 WARNING HIGH PRESSURE HYDRAULIC OIL IS HAZARDOUS  Never use your hands to locate or plug any leak in the hydraulic hoses.  If hydraulic oil penetrates your skin, seek immediate medical attention. MO008 WARNING FALL HAZARD ...
  • Page 20 General safety instructions MO014 WARNING HYDRAULIC SYSTEM POWER  Avoid hydraulic system failures and serious injuries. Never exceed the maximum hy- draulic system pressure of 3,045 psi or 210 bar MO016 WARNING  Be sure to secure the tractor and the ma- chine before working on the machine.
  • Page 21 General safety instructions MO030 WARNING ATTACHMENT POINT MO035 WARNING EXPLOSION AND PROJECTILE HAZARD  Make sure that all pressurized hydraulic accumulators are checked and repaired by a qualified specialist workshop only. MO036 WARNING SKIP HAZARD  Loss of machine control can result in death or serious injury.

  • Page 22: Dangers If The Safety Information Is Not Observed

    General safety instructions MD047 WARNING PROJECTILE HAZARD  Make sure nobody is in the danger area. MO051 WARNING REQUIRED TORQUE 516 ft lbs 700 Nm 2.14 Dangers if the safety information is not observed Nonobservance of the safety information  Can pose both a danger to people and also to the environment and machine.

  • Page 23: Safety Information For Users

    General safety instructions 2.16 Safety information for users WARNING Risk of being crushed, cut, caught, drawn in or struck due to insufficient traffic and operational safety! Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information ...
  • Page 24 General safety instructions  When coupling and uncoupling machines, move the support equipment (if available) to the appropriate position (stability).  When actuating the support equipment, there is a danger of inju- ry from contusion and cutting points!  Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine.
  • Page 25 General safety instructions Machine transportation  When using public highways, national road traffic regulations must be observed.  Before moving off, check:  the correct connection of the supply lines  the lighting system for damage, function and cleanliness  the brake and hydraulic system for visible damage ...

  • Page 26: Hydraulic System

    General safety instructions 2.16.2 Hydraulic system  The hydraulic system is under a high pressure.  Ensure that the hydraulic hose lines are connected correctly.  When connecting the hydraulic hose lines, ensure that the hy- draulic system is depressurised on both the machine and tractor sides.

  • Page 27: Electrical System

    General safety instructions 2.16.3 Electrical system  When working on the electrical system, always disconnect the battery (negative terminal).  Only use the prescribed fuses. If fuses are used with too high a rating, the electrical system will be destroyed – danger of fire. ...

  • Page 28: Brake System

    General safety instructions 2.16.5 Brake system  Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system.  Have the brake system thoroughly checked regularly.  If there are any malfunctions, stop the tractor immediately using the brake system.

  • Page 29: Tyres

     Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of AMAZONE original spare parts. Catros-2TX BAG0159.13 11.21...

  • Page 30: Loading And Unloading

    Loading and unloading Loading and unloading Loading and unloading with a tractor WARNING There is a risk of an accident when the tractor is unsuitable and the machine brake system is not connected to the tractor or is filled.  Correctly couple the machine to the tractor, before loading the machine onto a transport vehicle or unloading it from a transport vehicle.

  • Page 31: Product Description

    Product description Product description This section:  Provides a comprehensive overview of the machine structure.  Provides the names of the individual modules and controls. Read this section when actually at the machine. This helps you to understand the machine better. The machine is composed of the following main components: ...

  • Page 32: Safety And Protection Equipment

    Product description Machine in working position Safety and protection equipment Safeguard against hose rupture ContourFrame: locking hook. No ContourFrame: locking blocks on hydraulic cylinders Supply lines Safety and protection equipment  Hydraulic hose lines  Electric cable for lighting  Connection to hydraulic brake or ...

  • Page 33: Transportation Equipment

    Product description Transportation equipment (1) Side Reflectors, yellow (2) Turn indicators (3) Rear lights (4) Red reflectors (5) Orange reflectors (6) Slow Moving Vehicle Emblem (1) Side Reflectors, yellow Side reflectors each, left and right side (not illustrated Connect the lighting system to the 7-pin tractor socket via the pin Catros-2TX BAG0159.13 11.21...

  • Page 34: Intended Use

    Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use:  the operator bears the sole responsibility,  AMAZONEN-WERKE assumes no liability whatsoever. Catros-2TX BAG0159.13 11.21...

  • Page 35: Danger Area And Danger Points

    Product description Danger area and danger points The danger area is the area around the machine in which people can be caught:  By work movements made by the machine and its tools  By materials or foreign objects ejected by the machine ...

  • Page 36: Rating Plate And Ce Marking

    Product description Rating plate and CE marking Machine rating plate The following information is specified on the rating plate and the CE mark: (1) Implement number (2) Vehicle identification number (3) Product (4) Permissible technical implement weight (5) Model year (6) Year of manufacture Additional rating plate The following information is specified on the...

  • Page 37: Technical Data

    Product description Technical data Catros 7003-2TX 8003-2TX 9003-2TX 7000 Working depth 276 in / 315 in / 8000 mm 354 in / 9000 mm No. of discs Disc spacing 250 mm 250 mm 250 mm for folding for rigid Transport width middle middle roller...

  • Page 38: Weights And Tyre Load Capacity

    Product description 4.8.1 Weights and tyre load capacity  The permissible technical implement weight is specified on the implement rating plate.  Weigh the empty implement to determine the tare weight. Depending on the tyres, the tyre load capacity of both tyres can be lower than the permissible axle load.
  • Page 39 Product description Driving with reduced inflation pressure  When the inflation pressure is lower than the nominal pressure, the tyre load capacity is reduced! In that case, observe the reduced payload of the implement.  Please also follow the specifications of the tyre manufacturer! WARNING Danger of accident! In event of too low inflation pressure, the stability of the vehicle...

  • Page 40: Necessary Tractor Equipment

    Product description Necessary tractor equipment For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Minimum required: Catos 7003-2TX from 207 hp / 154 kW (210 PS) Catos 8003-2TX from 236 hp / 176 kW (240 PS) Catos 9003-2TX from 266 hp / 198 kW (270 PS) Electrical system...

  • Page 41: Structure And Function

    Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. Function The Catros compact disc cultivator is suitable for  shallow stubble cultivation directly after threshing  seed bed preparation in spring for maize or sugar beet ...

  • Page 42: Hydraulic System Connections

    Structure and function Hydraulic system connections  All hydraulic hose lines are equipped with grips. Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.

  • Page 43: Coupling The Hydraulic Hose Lines

    Structure and function Marking Function Tractor control unit Double acting Multi-point beige connector Transport WARNING Danger of infection from escaping hydraulic fluid at high pres- sure! When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurised on both the machine and trac- tor sides.

  • Page 44: Uncoupling The Hydraulic Hose Lines

    Structure and function 5.2.2 Uncoupling the hydraulic hose lines 1. Swivel the actuation lever on the control valve on the tractor to float position (neutral position). 2. Unlock the hydraulic connectors from the hydraulic sockets. 3. Protect the hydraulic connectors and hydraulic connector sock- ets against soiling with the dust protection caps.

  • Page 45: Dual-Circuit Service Brake System

    Structure and function Dual-circuit service brake system Compliance with the maintenance intervals is essential for the correct function of the dual-circuit service brake system. WARNING If the machine is parked uncoupled from the tractor with a full compressed air tank, the compressed air of the compressed air tank acts on the brakes and the wheels are then blocked.

  • Page 46: Coupling The Brake And Supply Lines

    Structure and function 5.3.1 Coupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system.  When coupling the brake and supply line, ensure that:  the coupling head seals are clean. ...

  • Page 47: Uncoupling The Brake And Supply Lines

    Structure and function 5.3.2 Uncoupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from unintentionally rolling machine with the operating brake re- leased! Always uncouple the hose coupling of the supply line (red) first fol- lowed by the hose coupling of the brake line (yellow).

  • Page 48: Hydraulic Service Brake System

    Structure and function Hydraulic service brake system The machine has no parking brake! Always secure the machine with the wheel chocks before you uncou- ple the machine from the tractor! 5.4.1 Coupling the hydraulic service brake system Only couple clean hydraulic couplings. 1.

  • Page 49: Emergency Brake

    Structure and function 5.4.3 Emergency brake In event of the machine being released from the tractor during travel, the emergency brake will brake the machine. (1) Pulling cable (2) Brake valve with pressure accumulator (3) Hand pump to relieve the brake (A) Brake released (B) Brake applied DANGER...

  • Page 50: Parking Brake

    Structure and function Parking brake When the parking brake is on, it secures the uncoupled machine against unintentional rolling. The parking brake is operated by turning the crank, which in turn operates the spindle and bowden cable. (A) Apply the tractor parking brake. (B) Release parking brake.

  • Page 51: Two-Row Disc Cultivator

    Structure and function Two-row disc cultivator The disc harrow consists of a two-gang disc ar- rangement. The mounting of the concave discs (1) consists of a two-row angular contact ball bearing with slide seal and oil filling and is maintenance-free. The elastic rubber sprung suspension of the individual discs enables ...

  • Page 52: Side Elements For Levelling

    Structure and function The working depth can be adjusted:  hydraulically with display on a scale  manually using the threaded spindle The alignment of the disc gangs to one another can be adjusted using threaded spindles. This serves  as compensation for discs with different degrees of wear, ...

  • Page 53: Cutting Roller

    Structure and function Cutting roller The cutting roller is pressed onto the ground with a preload pressure and it chops up plant resi- dues. When it is taken out of service, the cutting roller is lifted and secured by a stop tap. (1) Individual hydraulically activated segments (2) If cutters are worn, reverse the cutters (3) Hydraulic preloading...

  • Page 54: Wedge Ring Tyre Roller

    Structure and function 5.10 Wedge ring tyre roller The roller assumes the depth control of the tools.  Tandem roller TW520/380 The tandem roller consists of  the front spiral tube roller installed in the top group of holes.  the rod roller installed in the bottom group of holes.
  • Page 55 Structure and function  Double U-profile roller DUW580  Very well suited for light and medium soils.  Resistant to clogging and good load- bearing capacity.  Disc roller DW600  Very well suited for light, medium and heavy soils. ...

  • Page 56: Rear Harrow (Optional)

    Structure and function 5.11 Rear harrow (optional) The rear harrow is used to crumble and level the soil. The working intensity can be adjusted by insert- ing the pins into different holes. Secure the pin with a linch pin. (1) Positioning pin for adjusting the working intensity.
  • Page 57 Structure and function Harrow system 12-250 Hi For rollers: DUW580 Spring-mounted clearing system 167 For roller: UW580 Catros-2TX BAG0159.13 11.21...

  • Page 58: Running Gear And Drawbar

    Structure and function 5.12 Running gear and drawbar The shared hydraulic system for the running gear and drawbar moves the implement into working position, transport position and headland position.  Headlands: implement lifted via running gear and drawbar  Operation: implement lowered via running gear and drawbar, running gear completely lifted Drawbar cylinder (1) Drawbar cylinder...

  • Page 59: Contourframe (Cf) - Folding Sections With Compressive Preloading

    Structure and function 5.13 ContourFrame (CF) - Folding sections with compressive preloading On implements with ContourFrame, the folding sections are hydraulically preloaded during oper- ation via the hydropneumatic pressure accumu- lator. Before operation, the pressure reservoir must be pressurized using the blue tractor control unit. After unfolding, actuate the tractor control unit until the displayed pressure (observe the pressure gauge) is greater than the value for the...

  • Page 60: Jack

    Structure and function 5.15 Jack The jack is raised during operation or transport. The lowered jack supports the uncoupled imple- ment. (1) Swivel-mounted jack (2) Handle (3) Bolt with linch pin. Bring the jack into the desired position: 1. Grasp and hold the jack with handle from above.

  • Page 61: Safety Chain Between Tractor And Machines

    Structure and function 5.17 Safety chain between tractor and machines Machines are equipped with a safety chain according to the regula- tions in each country. The safety chain must be mounted on an appropriate location of the tractor as prescribed before setting the vehicle in motion. 5.18 Safety device against unauthorised use Lockable device for the drawbar eye, ball brack-...

  • Page 62: Hectare Counter (Optional)

    Structure and function 5.19 Hectare counter (optional) The hectare counter is a mechanical counter on the support wheel for determination of the worked area. The counter shows the distance run in the work- ing position in kilometres. Trailing of the feeler wheel and driving back- wards distort the area calculation.

  • Page 63: Central Lubrication (Optional)

    Structure and function 5.20 Central lubrication (optional) Only for Catros Pro The implement is lubricated electrically with a central pump. (1) Tank (2) Connection for filling with cartridge/return line (3) Rotary knob for time interval with sealing (4) Grease nipple for filling the tank (1) Rotary knob, blue (pause time: standard 2 hours) (2) Rotary knob, red...

  • Page 64: Greendrill Catch Crop Sowing Unit

    Structure and function Lubrication recommendation  When applying slurry: Initial use: Pause time 2 hours Later: Pause time 2-4 hours  No slurry: Lubricate once a day Connection (1) red (+) (2) brown (-) The direction of rotation of the pump must match with the arrow on the hopper.

  • Page 65: Liquid Manure Equipment

    Structure and function 5.22 Liquid manure equipment The liquid manure equipment makes it possible to mounted approved liquid manure spreaders manufactured by Vogelsang on the implement. The liquid manure equipment includes:  Left / right distributor  2 liquid manure pump brackets ...

  • Page 66: Commissioning

    Commissioning Commissioning This section contains information  on operating your machine for the first time.  on checking how you may connect the machine to your tractor.  Before operating the machine for the first time the operator must have read and understood the operating manual. ...

  • Page 67: Checking The Suitability Of The Tractor

    Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor!  Check the suitability of your tractor before you attach or hook up the machine.
  • Page 68 Commissioning 6.1.1.1 Data required for the calculation lb [kg] Tractor empty weight See tractor operating manual or vehicle lb [kg] Front axle load of the unladen tractor documentation lb [kg] Rear axle load of the unladen tractor lb [kg] Front weight (if available) See front weight in technical data, or weigh lb [kg] Maximum drawbar load See technical data of machine...
  • Page 69 Commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor for V min assurance of the steering capability         Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (Section 6.1.1.7).
  • Page 70 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front / rear  Total weight   Front axle load   Rear axle load ...

  • Page 71: Requirements For Tractor Operation With Attached Machines

    Commissioning 6.1.2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment.  Ensure:  that the connection fitting on the tractor possesses a per- missible drawbar load sufficient for the actual drawbar load. ...
  • Page 72 Commissioning 6.1.2.1 Combination options of coupling devices The table shows the permitted combination options of coupling devic- es for the tractor and implement. Coupling device Tractor AMAZONE implement Upper hitch Socket Pin coupling, form A, B, C Drawbar eye (ISO 5692-2) 1,57 in / 40 mm Ø...
  • Page 73 Commissioning 6.1.2.2 Compare the permissible D value with actual D value WARNING Danger from breaking the coupling devices between the tractor and the implement when the tractor is not used for its intended purpose! 1. Calculate the actual D value of your combination, comprising tractor and implement.
  • Page 74 Commissioning Calculate the actual D value for the combination to be coupled The actual D value of a combination to be coupled is calculated as follows: T x C = g x T + C permissible total weight of your tractor in [t] (See tractor operat- ing manual or vehicle documentation) axle load of the implement [t] loaded with the permissible mass without drawbar load (working load).

  • Page 75: Securing The Tractor / Machine Against Unintentional Start-Up And Rolling

    Commissioning Securing the tractor / machine against unintentional start-up and roll- WARNING Risk of contusions, cutting, catching, drawing in and knocks when making interventions in the machine through  unintentional lowering of the machine when it is raised with the tractor's three-point hydraulic system and unsecured. ...

  • Page 76: Coupling And Uncoupling The Machine

    Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 23. WARNING Risk of contusions from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine! Secure the tractor and machine against unintentional start-up and rolling away before entering the danger area between the tractor and...
  • Page 77 Coupling and uncoupling the machine WARNING Risk of crushing, drawing in, catching or contusions if the ma- chine unexpectedly comes away from the tractor!  Use the intended equipment to connect the tractor and the machine in the proper way. ...
  • Page 78 Coupling and uncoupling the machine Couple the implement with draw rail on the lower link of the tractor DANGER Danger of injury from coulters breaking and coulter pieces being ejected! Do not rest the implement on the tines! Park the folded implement with running gear and jack on a level park- ing surface with solid ground.

  • Page 79: Uncoupling The Machine

    Coupling and uncoupling the machine Couple the implement with ball bracket on the tractor ball head 1. Instruct persons to get out of the danger area between the trac- tor and the implement. 2. First couple the supply lines before coupling the implement to the tractor.
  • Page 80 Coupling and uncoupling the machine Uncoupling the implement with tensioned crosspiece 1. Safeguard tractor and implement against rolling off unintentio- nally. See page 75. 2. Lower the jack. 3. Decouple the implement from the tractor. 3.1 Release the lower link. 3.2 Unlock and uncouple the lower link hooks from the tractor seat.

  • Page 81: Adjustments

    Adjustments Adjustments WARNING Risk of contusions, cutting, catching, drawing in and knocks through  unintentional falling of the machine raised using the trac- tor's three-point hydraulic system.  unintentional falling of raised, unsecured machine parts.  unintentional start-up and rolling of the tractor-machine combination.
  • Page 82 Adjustments Aligning the main frame using the drawbar cylinder Attaching / removing the spacer elements on the drawbar cylinder. 1. Actuate yellow tractor control unit.  Completely lift out the implement. 2. Secure the tractor against unintentional starting and unintentional rolling away. 3.

  • Page 83: Working Depth Of The Discs

    Adjustments Working depth of the discs If the front and rear disc gangs work at different depths, adjust a uniform work- ing depth using the spindles. Hydraulic working depth adjustment The working depth is hydraulically adjusted using the green tractor control unit. The values of the scale only indicate the approximate working depth.
  • Page 84 Adjustments Adjusting the spindle using the ratchet 1. Remove the linch pin (3). 2. Engage the turning lever (2) in the required direction. 3. Use the hand lever (1) to lengthen or short- en the spindle. 4. Secure the adjustment using the linch pin (3).

  • Page 85: Intensity Of The Crushboard

    Adjustments Intensity of the crushboard Hydraulic adjustment The intensity of the crushboard is hydraulically adjusted using the beige tractor control unit. The display shows the set intensity. A high displayed value indicates high intensity. If a uniform intensity cannot be adjust- ed, see page 97.

  • Page 86: Working Depth Of The Side Elements

    Adjustments Working depth of the side elements The adjustment is performed on the raised side elements using the 2 slots on the left and right sides of the implement. 1. Secure the tractor against unintentional starting and unintentional rolling away. 2.

  • Page 87: Transportation

    Transportation Transportation WARNING Do not exceed the maximum permissible speed. The permissible speed depends on the actual axle load of the implement, see Tech- nical Data, page 37.  During transportation, follow the instructions given in the section "Safety instructions for the operator", page 25. ...
  • Page 88 Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! These risks pose serious injuries or death. Comply with the maximum load of the connected machine and the approved axle and support loads of the tractor.

  • Page 89: Use Of The Machine

    Use of the machine Use of the machine When using the machine, observe the information in the sections  "Warning signs and other labels on the machine", from page 17  "Safety instructions for operators", from page 23 Observing this information is important for your safety. WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use...

  • Page 90: Transport And Operational Position

    Use of the machine 10.1 Transport and operational position WARNING Instruct people to leave the swivel area of the machine wing be- fore you fold the machine wing out or in. WARNING Damage to the centre disc gangs! Do not put the folded implement down on the centre disc gangs! The execution of some hydraulic functions can take a little longer.

  • Page 91: Conversion From Operational To Transport Position

    Use of the machine 10.1.2 Conversion from operational to transport position WARNING Instruct people to leave the swivel area of the machine wing be- fore you fold the machine wing out or in. Observe maximum transport height of 13 ft / 4 m! The execution of some hydraulic functions can take a little longer.

  • Page 92: Putting The Border Elements Into Transport Position/Working Position

    Use of the machine 10.1.3 Putting the border elements into transport position/working position  During operation, the border elements are positioned parallel to the disc gang.  In transport position, the side elements are swivelled to be able to maintain the maxi- mum authorised transport height of 13 ft / 4 Right: side element swivelled up into transport Left: side element swivelled to the side into...

  • Page 93: Bringing The Edge Harrow Into Transport Position / Working Position

    Use of the machine 10.1.4 Bringing the edge harrow into transport position / working position 1. Remove the linch pin. 2. Swing up the edge harrow into transport position on the left and right, swing it down into working position. 3.

  • Page 94: Transport And Operating Position Of The Drawbar Cylinder

    Use of the machine 10.1.6 Transport and operating position of the drawbar cylinder  Spacer elements for securing the transport position swivelled in.  Spacer element swivelled out in operating horizontal position to align the implement behind the tractor. When swivelling in the spacer elements, the recesses must complete- ly enclose the piston rod.

  • Page 95: Use On The Field

    Use of the machine 10.2 Use on the field Implement with tensioned crosspiece: Work with the tractor lower links locked to the sides.  It is forbidden to drive in reverse when the implement is in working position!  Put the yellow tractor control unit into float position. ContourFrame ...

  • Page 96: Driving On The Headlands

    Use of the machine 10.3 Driving on the headlands Before turning on headlands:  Actuate tractor control unit yellow.  Raise the machine. After turning: 1. Actuate tractor control unit yellow.  Lower the implement completly. 2. Operate the tractor control unit yellow in float position. ...

  • Page 97: Faults

    Faults Faults 11.1 Different working depths across the working width?  Synchronise the hydraulic cylinders! For a uniform working depth across the entire implement width, the corresponding hydraulic cylinders must have the same length. If this is not the case, the hydraulic cylinders can be synchronised: 1.
  • Page 98 Faults Checking the setting: 1. Activate yellow tractor control unit.  Completely lift out the implement. 2. Activate blue tractor control unit.  Fold in sections only halfway! 3. Switch the yellow tractor control unit to float position. 4. Switch the blue tractor control unit to float position.

  • Page 99: Cleaning, Maintenance And Repairs

    Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through  unintentional falling of the machine raised using the tractor's three-point hydraulic system.  unintentional falling of raised, unsecured machine parts. ...

  • Page 100: Cleaning

    Cleaning, maintenance and repairs 12.1 Cleaning  Pay particular attention to the brake, air and hydraulic hose lines.  Never treat brake, air and hydraulic hose lines with petrol, ben- zene, petroleum or mineral oils.  After cleaning, grease the machine, in particular after cleaning with a high pressure cleaner / steam jet or liposoluble agents.

  • Page 101: Lubrication Regulations

    Cleaning, maintenance and repairs 12.2 Lubrication regulations Lubrication points on the machine are indicated with the foil. Carefully clean the lubrication nipple and grease gun before lubrication so that no dirt is pressed into the bearings. Press the dirty grease out of the bearings completely and replace it with new grease.
  • Page 102 Cleaning, maintenance and repairs Catros-2TX BAG0159.13 11.21...

  • Page 103: Service Plan - Overview

    Cleaning, maintenance and repairs 12.3 Service plan – overview  Carry out maintenance work when the first interval is reached.  The times, continuous services or maintenance intervals of any third party documentation shall have priority. After the first working run Component Servicing work Workshop work...
  • Page 104 Cleaning, maintenance and repairs Every three months / 200 operating hours Component Servicing work Workshop work page  Visual inspection of brake cyl- Dual-circuit service brake inder system  Clean line filter Brake system  Brake pad check  Adjustment of the slack adjust- ...
  • Page 105 Cleaning, maintenance and repairs As required Component Servicing work Workshop work page  Scraper Adjust  Replace Upper/lower link pin  Check wear Disc  Disc gangs Align the disc gangs relative to each other Catros-2TX BAG0159.13 11.21...

  • Page 106: Axle (Running Gear / Support Wheel) And Brake

    Cleaning, maintenance and repairs 12.4 Axle (running gear / support wheel) and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are balanced with those on the machine. After the service braking system has been run in for a suita- ble period, arrange for the brakes to be balanced by a specialist workshop.
  • Page 107 Cleaning, maintenance and repairs Checking the brake drum for dirt 1. Unscrew the two cover plates (1) on the inside of the brake drum. 2. Remove any dirt and plant debris which may have entered the drum. 3. Refit the cover plates. CAUTION Dirt entering the drums may be deposited on the brake pads (2) and...
  • Page 108 Cleaning, maintenance and repairs Brake pad check To check the brake pad thickness, open the in- spection hole (1) by opening the rubber tab. Changing the brake pads  Workshop work Criterion for changing the brake pads:  Minimum pad thickness of 0,2 in / 5 mm was reached.
  • Page 109 Cleaning, maintenance and repairs Draining the air reservoir 1. Run the tractor engine (approx. 3 mins.) until the compressed air tank has filled. 2. Switch off the tractor engine, apply the handbrake and remove the ignition key. 3. Pull the drainage valve (1) in a sideways direction by the ring until no more water es- capes from the compressed air tank.
  • Page 110 Cleaning, maintenance and repairs Cleaning the line filter Perform work in an unpressurized state. Secure the implement against rolling away. 1. Remove the bolt locking compound by hammering and remove the bolts (1). 2. Unscrew the bolts (2) by a few turns. 3.

  • Page 111: Inspection Instructions For The Dual-Circuit Service Brake System

    Cleaning, maintenance and repairs 12.4.1 Inspection instructions for the dual-circuit service brake system Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connec- tions for leak tightness. 2. Remedy leakages. 3. Repair any areas of chafing on pipes and hoses. 4.

  • Page 112: Hydraulic Brakes

    Cleaning, maintenance and repairs 12.4.2 Hydraulic brakes Check of the hydraulic brake  Check all brake hoses for wear  check all screw unions for seal tightness  renew any worn or damaged parts. Venting the brake system (workshop work) After each brake repair, for which the system has been opened, bleed the brake system, because air may have entered the pressure hoses.

  • Page 113: Check The Coupling Device

    Cleaning, maintenance and repairs 12.7 Check the coupling device DANGER!  Replace a damaged drawbar with a new one immediately - for road traffic safety reasons.  Repairs may only be carried out by the manufacturer facto-  For safety reasons, it is forbidden to weld on and drill holes in the drawbar.

  • Page 114: Tyres/Wheels

    Cleaning, maintenance and repairs 12.8 Tyres/wheels  Check chassis wheels regularly for damage and firm seating on the wheel rim.  Required tyre pressure.  Running gear tyre: 39 psi / 2,7 bar  Support wheels: 36 psi / 2,5 bar ...

  • Page 115: Mounting Tyres (Workshop Work)

    Cleaning, maintenance and repairs 12.8.2 Mounting tyres (workshop work)  Remove any outbreaks of corrosion from the wheel rim seating surfaces before fitting a new/another tyre. Corrosion can cause damage to the wheel rims when the vehicle is in operation. ...

  • Page 116: Aligning The Disc Gangs Relative To Each Other

    Cleaning, maintenance and repairs 12.10 Aligning the disc gangs relative to each other It may be necessary to align the disc gangs  to adjust the working depth of the two disc gangs relative to each other.  to prevent lateral pull on the implement. ...

  • Page 117: Check The Central Lubrication

    Cleaning, maintenance and repairs 12.12 Check the central lubrication Check the pressure relief valve on the pump (1) to determine whether grease escapes.  If grease escapes, this indicates incorrect lubrication. Cause Remedy Lubricating pump with incorrect power supply Ensure power supply of 9.6 V – 15.6 V Pause times that are too long and lubricating Use the blue rotary knob to reduce the pause intervals that are too short...
  • Page 118 Cleaning, maintenance and repairs Checking the central lubrication overnight: 1. Adjust the rotary knobs for time intervals as follows:  Rotary knob blue (1): 3 = 3 hour pause  Rotary knob red (2): 9 = 18 minute lubrication interval 2.

  • Page 119: Hydraulic System

    Cleaning, maintenance and repairs 12.13 Hydraulic system WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body!  Only a specialist workshop may carry out work on the hydraulic system.  Depressurise the hydraulic system before carrying out work on the hydraulic system.

  • Page 120: 12.13.1 Labelling Hydraulic Hose Lines

    Cleaning, maintenance and repairs 12.13.1 Labelling hydraulic hose lines The assembly labelling provides the follow- ing information: (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04 / 02 = year / month = February 2004) (3) Maximum approved operating pressure (210 BAR).

  • Page 121: 12.13.4 Installation And Removal Of Hydraulic Hose Lines

    Cleaning, maintenance and repairs  Life span of 6 years has been exceeded. The date of manufacture of the hydraulic hose line on the as- sembly is decisive for determining these six years. If the date of manufacture on the assembly is "2004", then the hose should not be used beyond February 2010.

  • Page 122: Screw Tightening Torques

    Cleaning, maintenance and repairs 12.15 Screw tightening torques ft lb [Nm] 10.9 12.9 18.5 [25] 25.8 [35] 30.2 [41] M 8x1 19.9 [27] 28 [38] 30.2 [41] M 10 36 [49] 51 [69] 61 [83] 16 (17) M 10x1 38 [52] 54 [73] 65 [88] M 12...
  • Page 123 Cleaning, maintenance and repairs Catros-2TX BAG0159.13 11.21...

This manual is also suitable for:

Catros+ 7003-2txCatros 8003-2txCatros 9003-2tx

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