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FX25, FX45, FX28, FX38, FX48, FX58
The following pages are the collation of the contents pages from each section and
chapter of the FX25 - - FX58 Repair manual. Complete Repair part # 87051240.
The sections used through out all New Holland product Repair manuals may not be
used for each product. Each Repair manual will be made up of one or several books.
Each book will be labeled as to which sections are in the overall Repair manual and
which sections are in each book.
The sections listed above are the sections utilized for the FX25 - - FX58 Forage
Harvesters.
©
2004 CNH America LLC
Printed In U.S.A.
REPAIR MANUAL
COMPLETE CONTENTS
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87051246
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Chapters
Table of Contents
Related Manuals for New Holland FX25
Summary of Contents for New Holland FX25
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Page 1: Table Of Contents
Each Repair manual will be made up of one or several books. Each book will be labeled as to which sections are in the overall Repair manual and which sections are in each book. The sections listed above are the sections utilized for the FX25 - - FX58 Forage Harvesters. ©... -
Page 2: Section 00 - General Information
SECTION 00 - GENERAL INFORMATION BOOK 1 - 87051241 Chapter 1 - General CONTENTS Section Description Page 00.000 General instructions ............Safety regulations . -
Page 3: Section 14 - Live P.t.o
SECTION 14 - - LIVE P.T.O. BOOK 1 - 87051241 Chapter 1 - Main Drive Gearbox CONTENTS Section Description Page 14.100 Removal of the main drive gearbox ..........Removal of shields and doors . -
Page 4: Section 21 - Transmission
SECTION 21 - - TRANSMISSION BOOK 1 - 87051241 Chapter 1 - Traction Gearbox CONTENTS Section Description Page 21.145 Lubrication ..............Gearbox shafts and shifting diagram . -
Page 5: Section 29 - Hydrostatic Transmission
SECTION 29 - - HYDROSTATIC TRANSMISSION BOOK 2 - 87051242 Chapter 1 - - Hydrostatic Transmission CONTENTS Section Description Page 29.212 Lubrication ..............Hydrostatic circuit and components . - Page 6 SECTION 35 - - HYDRAULIC SYSTEM BOOK 2 - 87051242 Chapter 2 - - Work Hydraulics - - Attachment Height Control CONTENTS Section Description Page 35.000 Circuit diagrams -- Attachment height control ........35.300 Hydraulic reservoir .
- Page 7 SECTION 35 - - HYDRAULIC SYSTEM BOOK 2 - 87051242 Chapter 4 - - Steering Hydraulics CONTENTS Section Description Page 35.000 Circuit diagrams -- Steering hydraulics ..........35.310 Steering hydraulics pump .
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Page 8: Section 50 - Cab Climate Control
SECTION 50 - - CAB CLIMATE CONTROL BOOK 2 - 87051242 Chapter 1 - - Cab Cimate Control CONTENTS Section Description Page 50.000 Correct use of the air conditioning system ......... Storage maintenance . - Page 9 SECTION 55 - - ELECTRICAL SYSTEM BOOK 4 - 87051244 Chapter 4 - - Can Network Basics CONTENTS Section Description Page 55.000 General layout electronic system ..........Can spy .
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Page 10: Section 60 - Product Feed
SECTION 55 - - ELECTRICAL SYSTEM BOOK 4 - 87051244 Chapter 7 - - Troubleshooting CONTENTS Section Description Page 55.000 Error messages overview -- Machine error messages ............-- Attachment height control error messages . - Page 11 SECTION 60 - - PRODUCT FEED BOOK 5 - 87051245 Chapter 2 - - Length-Of-Cut and Feed Roll Drive Gearbox CONTENTS Section Description Page 60.122 Gearbox shafts and shifting diagram ..........Removal of length-of-cut gearbox from the chopperbody .
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Page 12: Section 64 - Cutterhead
SECTION 64 - - CUTTERHEAD BOOK 5 - 87051245 Chapter 1 - - Chopping CONTENTS Section Description Page 64.000 Splitting of components ............Attaching and detaching the attachment . - Page 13 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 SECTION 00 - - GENERAL INFORMATION Chapter 1 - - General CONTENT Section Description Page 00.000 General instructions ............Safety regulations .
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Page 14: Section 00 - - General Information
SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 GENERAL INSTRUCTIONS to prevent damaging the seal lip on the shaft, position a protective guard during installation operations IMPORTANT NOTICE All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND service technicians, in strict accordance O- -RING SEALS with the instructions given and using any specific... - Page 15 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 SPARE PARTS Only use original NEW HOLLAND spare parts bearing the logo shown below. Only original spare parts guarantee the same quality, essential for reliable repair operations duration and safety as they are the same parts that are assembled during production.
- Page 16 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 MOVING THE FORAGE HARVESTER WITH THE BATTERY REMOVED External power supply cables should only be con- nected to the respective positive and negative cable terminals, using efficient clamps that guarantee ad- equate and secure contact.
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Page 17: Safety Regulations
SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 SAFETY REGULATIONS WARNING AND DANGER SYMBOL This warning symbol points out important personal safety messages. Carefully read the following safety regulations and observe advised precautions in order to avoid potential hazards and safeguard your health and safety. In this manual the symbol is accompanied by the following key- -words: WARNING - - Warnings concerning unsuitable repair operations that may jeopardise the safety of Repair personnel. - Page 18 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 The fuel nozzle should always be in contact with Do not smoke, use naked flames, or cause • • the filling aperture. Maintain this position until fill- sparks in the area when fuel filling or handling hi- ing operations are completed in order to avoid ghly inflammable liquids.
- Page 19 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 When welding, use protective safety devices: tin- ELECTRICAL SYSTEMS • ted safety goggles, helmets, special overalls, If it is necessary to use auxiliary batteries, re- • gloves and footwear. All persons present in the member that both ends of the cables must be area where welding is taking place must wear tin- connected as follows: (+) with (+) and (--) with (--).
- Page 20 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 Stand away from (at the side of) the tyre when REMOVAL AND RE- -FITTING • checking inflation pressure. Lift and handle all heavy parts using suitable hoi- • Do not use parts of recovered wheels as incor- •...
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Page 21: Explanation Of Machine And Attachment Serial Numbers
SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 EXPLANATION OF MACHINE AND ATTACH- FX300 = 27 FX25 = 39 MENT SERIAL NUMBERS FX375 = 29 FX450 = 30 FX45 = 47 FX28 = 13 FX28NA = 23 FX38 = 14... - Page 22 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 AVAILABLE HEADERS 300N6 (Fiatagri): 5320501 300N6 (New Holland): 5320001 340WX, 350Wx, 360N These headers have a nonsequential serial numbe- ring. For details ask your national service organiza- tion.
- Page 23 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 CONVERSION CHART Linear 1 mm 0.03937 in 1 in 25.4 mm 1 Km 0.6214 miles 1 mile 1.6093 km 3.281 ft 1 ft 0.3048 m Area 1 ha 2.471 acre 1 acre 0.4047 ha Volume...
- Page 24 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 MINIMUM HARDWARE TIGHTENING TORQUES IN NEWTON-METRES - - Nm (FOOT POUNDS - - LBF. FT) FOR NORMAL ASSEMBLY APPLICATIONS METRIC HARDWARE AND LOCKNUTS CLASS 5.8 CLASS 8.8 CLASS 10.9 LOCKNUT NOMINAL CL.8 SIZE...
- Page 25 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 MINIMUM HARDWARE TIGHTENING TORQUES IN NEWTON-METRES - - Nm (FOOT POUNDS - - LBF. FT) FOR NORMAL ASSEMBLY APPLICATIONS INCH HARDWARE AND LOCKNUTS SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 LOCKNUTS NOMINAL UNPLATED PLATED...
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Page 26: Drivelines And Components
DRIVELINES AND COMPONENTS Listed below and in the figure on the opposite page are all the forage harvester functional components and their drives. FX300-375-450 / FX9630-9640-9645 / FX25-45 Series 01 to 14 Series 5033 to 5080 The speeds and torques mentioned apply to the nominal engine speed of 1950 rpm. At this speed the engine will deliver its maximum power. - Page 27 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 52661...
- Page 28 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 FX28-38-48 / FX28NA-38NA Series 8083 to ..FX58 / FX58NA Series 8083 to ..The speeds and torques mentioned apply to the nominal engine speed of 1950 rpm for FX28--38--48 or to the nominal engine speed of 2100 rpm for FX58.
- Page 29 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 52870...
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Page 30: Lubricant Application Guide
SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 LUBRICANT APPLICATION GUIDE Item Servicing interval Amount NEW HOLLAND NEW HOL- Lubric- International /unit Brand name LAND specification [litres] Specifica- grade tion Grease 10 h AMBRA GR9 NH710A NLGI2 fittings... - Page 31 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1 Item Servicing interval Amount NEW HOLLAND NEW HOL- Lubric- International /unit Brand name LAND specification [litres] Specifica- grade tion Upper feed Change: AMBRA NH520A API GL5 roll drive after first 100 h...
- Page 32 SECTION 00 - - GENERAL INFORMATION - - CHAPTER 1...
- Page 33 SECTION 10 - - ENGINE - - CHAPTER 1 SECTION 10 - - ENGINE Chapter 1 - - Iveco Aifo Engine CONTENT Section Description Page 10.101 Cylinder head bolts ............. 10.106 Valve clearance .
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Page 34: Cylinder Head Bolts
SECTION 10 - - ENGINE - - CHAPTER 1 CYLINDER HEAD BOLTS Cylinder head seal has a “TOP” mark. Oil cylinder head screws with UTOM oil and tighten to 150 Nm following sequence given in Figure 12. Repeat tightening at same torque. Now tighten the bolts in the same sequence over 2 x 120°... -
Page 35: Fuel Injectors
SECTION 10 - - ENGINE - - CHAPTER 1 FUEL INJECTORS Fuel injector components Exhaust union Washers Casing Washers Union Adjust washer Spring Spacer 51864 10. Nozzle 11. Retaining nut Injectors consists of a nozzle holder and a nozzle. The injector function is to admit atomised fuel under pressure into the combustion chamber. - Page 36 SECTION 10 - - ENGINE - - CHAPTER 1 FUEL INJECTION PUMP Removal (Fig. 5 to 7) 1. Clean the pump area carefully. 2. Disconnect all components and assemblies which may interfere with the disassembly pro- cedure in the injection pump area. 3.
- Page 37 SECTION 10 - - ENGINE - - CHAPTER 1 Installation 1. Make sure the O--ring seals are correctly fitted on the pump lubrication duct and distribution crank- case. 2. Slide the pump on the drive shaft ensuring the larger tooth and slot are properly matched. 3.
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Page 38: Timing
SECTION 10 - - ENGINE - - CHAPTER 1 TIMING If you have doubts about the exact timing you can verify the relationship between the start of the injec- tion and the plunger position. 1. Remove the inspection cap 19 (Fig. 9) corre- sponding to plunger N°... - Page 39 SECTION 10 - - ENGINE - - CHAPTER 1 Proceed as follows (Fig. 12): 1. Remove the electric stop and put the accelerator at maximum speed. 2. Close plunger outlets 2, 3, 4, 5, 6. 3. Position the throttle control lever on minimum (1/4 of its travel).
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Page 40: Cooling System
SECTION 10 - - ENGINE - - CHAPTER 1 COOLING SYSTEM The engine cooling system consists of a centrifugal pump driven by a crankshaft. Two thermostats on cylinder head outlet end 9 control the engine running temperature. 55160 Longitudinal section of water pump Seal Pump body Seal... - Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...