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Wabtec Ricon S Series Service Manual

Export use wheelchair and standee lift
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®
S-SERIES
TM
K-SERIES
TM
AND
EXPORT USE WHEELCHAIR
AND STANDEE LIFT
S -S e rie s™
K -S erie s™
-Print-
Service Manual
©2010 RICON CORPORATION
32DSKE02.B.1
09/30/10
-Home-
All Rights Reserved
U.S. Patent Nos: 4,534,450; 5,228,538; 5,308,215; 5,373,915; 5,445,488; 5,605,431; 5,944,473; 6,043,741
Australia Patent Nos: 661127; 697066
Canadian Patent Nos: 1,245,603; 2,129,821; 2,168,761
German and U.K. EP0625896B1
Other U.S. and foreign patents pending

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  • Page 1 ® S-SERIES K-SERIES EXPORT USE WHEELCHAIR AND STANDEE LIFT S -S e rie s™ K -S erie s™ -Print- Service Manual ©2010 RICON CORPORATION 32DSKE02.B.1 09/30/10 -Home- All Rights Reserved U.S. Patent Nos: 4,534,450; 5,228,538; 5,308,215; 5,373,915; 5,445,488; 5,605,431; 5,944,473; 6,043,741 Australia Patent Nos: 661127;...
  • Page 2 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 TABLE OF CONTENTS This Ricon service manual is for use by qualified service techni- cians, and is not intended for use by non-professionals (do-it- yourselfers). The manual provides essential instructions and ref- erence information, which supports qualified technicians in the correct installation and maintenance of Ricon products.
  • Page 3 S/K-SERIES EXPORT USE SERVICE MANUAL TABLE OF CONTENTS SEPTEMBER 2010 REVISION RECORD PAGES DESCRIPTION OF CHANGE Illustration update to add item 7. Parts List update to add item 7. 4-12 Illustration update to add items 3, 4 & 5. 4-13 4-14 Parts List update to add items 2, 2A, 3, 3A, 4, 4A, 5, 5A.

  • Page 4: Table Of Contents

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 TABLE OF CONTENTS Chapter Page I. INTRODUCTION ........................1-1 A. RICON PRODUCT SUPPORT ......................1-1 B. RICON PRODUCT WARRANTY ..................... 1-2 C. SHIPMENT INFORMATION ......................1-3 D. GENERAL SAFETY PRECAUTIONS ..................... 1-3 E. S-SERIES EXPORT USE MAJOR LIFT COMPONENTS ............... 1-4 F.
  • Page 5 S/K-SERIES EXPORT USE SERVICE MANUAL TABLE OF CONTENTS SEPTEMBER 2010 F. ELECTRICAL WIRING DIAGRAM ....................3-11 1. DIAGRAM LEGENDS ..........................3-11 2. WIRING DIAGRAM..........................3-14 IV. PARTS DIAGRAMS AND LISTS ................... 4-1 Appendix: Lift pecifications ......................4-29 32DSKE02.B.1...

  • Page 6: Introduction

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 INTRODUCTION INTRODUCTION he Ricon S-Series™ and K-Series™ Export Use Wheelchair and Standee lifts provide wheelchair access to per- sonal use vehicles. The patented movement on both models provides smooth, safe entry and exit and easily lifts up to 363 kilograms (800 pounds).

  • Page 7: Ricon Product Warranty

    S/K-SERIES EXPORT USE SERVICE MANUAL INTRODUCTION SEPTEMBER 2010 RICON PRODUCT WARRANTY ® RICON CORPORATION FIVE-YEAR LIMITED WARRANTY Ricon Corporation (Ricon) warrants to the original purchaser of this product that Ricon will repair or replace, at its option, any part that fails due to defective material or workmanship as follows: •...

  • Page 8: Shipment Information

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 INTRODUCTION SHIPMENT INFORMATION • When the product is received, unpack the product and check for freight damage. Claims for any damage should be made to the carrier immediately. • Verify that the installation kit contains all items listed on the enclosed packing list. Please report any missing items immediately to Ricon Product Support.

  • Page 9: S-Series Export Use Major Lift Components

    S/K-SERIES EXPORT USE SERVICE MANUAL INTRODUCTION SEPTEMBER 2010 S-SERIES™ EXPORT USE MAJOR LIFT COMPONENTS The references used throughout this manual are illustrated in Figure 1-1 and defined in the Table 1-1. Refer to Chapter IV “Parts Diagrams and Lists” for more details. SEE DETAIL "A"...
  • Page 10 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 INTRODUCTION TABLE 1-1: S-SERIES EXPORT USE MAJOR COMPONENT TERM DEFINITIONS NAME DESCRIPTION 1, 2, Left, Right, Position references when the lift is viewed from outside of the vehicle. 3, 4 Front, Rear Baseplate Bolts to vehicle floor;...
  • Page 11 S/K-SERIES EXPORT USE SERVICE MANUAL INTRODUCTION SEPTEMBER 2010 K-SERIES™ EXPORT USE MAJOR COMPONENTS The terms used throughout this manual are illustrated in Figure 1-2 and defined in Table 1-2. Refer to the parts dia- grams and lists in Chapter IV for more details. SEE DETAIL "A"...
  • Page 12 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 INTRODUCTION TABLE 1-2: K-SERIES EXPORT USE MAJOR COMPONENT TERM DEFINITIONS NAME DESCRIPTION 1, 2, Left, Right, Position references when the lift is viewed from outside of the vehicle. 3, 4 Front, Rear Baseplate Bolts to vehicle floor;...
  • Page 13 S/K-SERIES EXPORT USE SERVICE MANUAL INTRODUCTION SEPTEMBER 2010 This page intentionally left blank. 1 - 8 32DSKE02.B.1...

  • Page 14: Installation

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION INSTALLATION his chapter contains instructions for installing the RICON S-Series™ and K-Series™ Export Use wheelchair lift into most private use vehicles, although custom installations are also possible in other types of vehicles. Due to the wide range of lift applications, specific information for every possible application is not available.

  • Page 15: Lift Installation Guidelines

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 LIFT INSTALLATION GUIDELINES The lift mounting is a very important step. Improper mounting or fastening of baseplate can adversely affect lift per- formance. Although fastening details may vary from one vehicle to the next, these general principles apply: ♦...
  • Page 16 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION VEHICLE FLOOR LEVEL TOP BRACKET (LEVEL WITH VEHICLE FLOOR) TWO PER BRACKET ASSEMBLY VEHICLE STEPWELL BOTTOM BRACKET RSM0004100 FIGURE 2-4: STEPWELL BRACKET b. Position brackets on stepwell and adjust height of both bracket assemblies so that top bracket is level with vehicle floor.
  • Page 17 S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 Mark and Drill Holes: CAUTION Before drilling holes, verify that underlying wires and tubing will not be damaged. 1) Refer to Figure 2-6. Mark and drill five 10mm (25/64 in.) baseplate mounting holes (1, 2, 3, 4, and 5) through vehicle floor.

  • Page 18: Lift Installation Into Buses

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION 3) Insert five 203mm (8 in.) x 9mm (3/8 in.) carriage bolts through mounting holes at rear of baseplate as- sembly, and insert four 138mm (1-1/2 in.) x 9mm (3/8 in.) carriage bolts through baseplate and bracket assemblies.
  • Page 19 S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 RSM0004600 FIGURE 2-9: BUS BASEPLATE HOLES CAUTION Before drilling holes, verify that underlying wires and tubing will not be damaged. c. Fasten Lift: 1) Insert ten 101mm (4 in.) x 9mm (3/8 in.) carriage bolts through baseplate and vehicle floor. 2) Refer to Figure 2-9.

  • Page 20: Electrical Installation

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION ELECTRICAL INSTALLATION CAUTION • Do not route any wire while it is connected to the battery. • Route wires clear of moving parts, brake lines, and the exhaust system. Secure to the vehicle. •...

  • Page 21: Install Main Circuit Breaker

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 INSTALL MAIN CIRCUIT BREAKER a. Disconnect battery. b. Mount main circuit breaker inside engine compartment within 305mm (12 inches) of battery (to minimize length of unprotected cable). Avoid installing near a heat source. ROUTE AND CONNECT MAIN POWER CABLE CAUTION Check under-side of vehicle before drilling to avoid damage to fuel lines, vent lines, brake lines, or wiring.

  • Page 22: Ground Connections

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION e. Refer to Figure 2-12. Cut excess wire from long cable, install heavy ring terminal, and then connect to pos- itive connection block. Verify that red wire from main circuit breaker (if applicable) is connected to positive connection block.

  • Page 23: Control Pendant

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 b. Refer to Figure 2-13. Ensure other wires that are fastened with the ground cable are secure and remain connected after installation. c. 12 VDC Systems 12 VDC powered lifts are chassis grounded and do not require a separate ground cable connection to bat- tery.

  • Page 24: Installation Of Interlock Device

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION INSTALLATION OF INTERLOCK DEVICE An interlock device can be installed to prevent operation of the lift or vehicle when it is not safe to do so. The inter- lock supplied by the installing Ricon dealer is not a Ricon product. If interlock option is installed, the S and K-Series lifts provides an electrical interlock signal to the vehicle that pre- vents movement of the vehicle unless the platform is fully stowed.

  • Page 25: Final Adjustments

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 FINAL ADJUSTMENTS LIMIT SWITCH ADJUSTMENT Refer to Figures 2-15 and 2-16 with the following procedure. NOTE: To avoid operational “dead-spots”, adjust DEPLOY CUTOFF SWITCH before UP CUTOFF SWITCH. NOTE: When loosening adjustment screws, apply enough pressure to screw to move block instead of screw. (The block might stick if insufficient pressure is applied to screw.) UP CUTOFF SWITCH UP CUTOFF...
  • Page 26 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION FIGURE 2-16: LIMIT SWITCH ADJUSTMENT CLEARANCE k. Cycle platform through all functions (DEPLOY, DOWN, UP, and STOW) to verify correct adjustment. Refer to Table 2-1 if necessary. TABLE 2-1: LIMIT SWITCH ADJUSTMENT CHART CORRECTIVE COMPONENT SYMPTOM...

  • Page 27: Platform Tilt Adjustment

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 PLATFORM TILT ADJUSTMENT Correct platform tilt adjustment is crucial for proper platform rollstop operation, but cannot be adjusted at factory. Factors such as vehicle floor height, lift tilt angle and stiffness of vehicle springs will vary installation geometry. a.

  • Page 28: K-Series Platform Folding Linkage Adjustment

    S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION NOTE: Correct positioning of ball joint on inside of rod end attachment bracket. c. Assemble rod end attachment brackets to corresponding platform panels using screws and Loc-TITE blue. CAUTION Do not lengthen tie rod stud to point where panel will lift off its tab support (at center of lift fork). d.

  • Page 29: K-Series Outer Rollstop Barrier Adjustment

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 JAM NUT FOLDING LINKAGE ADJUSTER RSM0007600 FIGURE 2-20: ADJUSTMENT HARDWARE FOR PLATFORM FOLDING LINKAGE d. Verify that the tension of both linkages is the same by sighting along the outer edge of the platform (arrow in figure).
  • Page 30 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION N O T E : H A N D R A IL S N O T S H O W N F O R C L A R IT Y . A P P L Y 23KG (5 0 LB .) L O A D KNUCKLE L IN K RSM0003601 FIGURE 2-22: PRESSURE SWITCH TEST AT FLOOR LEVEL...

  • Page 31: Emergency Release Cable Adjustment

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 d. The pressure switch is correctly set if pump motor shuts off when attempting to stow the lift, preventing in- ward movement of the platform. e. The pressure switch is not correctly set if pump motor does NOT shut off and there is inward movement of the platform.
  • Page 32 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMEBER 2010 INSTALLATION a. Deploy and lower platform completely to ground level. b. Remove pump cover to access release valve. c. Locate spring and detach from short actuator cable, using pliers. NOTE: Detaching cable spring will remove tension on emergency release cable. Turning release valve counter- clockwise will loosen any tension left on the emergency release cable and allow bolt to be loosened then removed.

  • Page 33: Verify Installation

    S/K-SERIES SERVICE MANUAL INSTALLATION SEPTEMBER 2010 VERIFY INSTALLATION Be certain that no vehicle components interfere with operation of lift. The lift is designed to carry the weight of a wheelchair and its passenger. The vehicle structure must be capable of supporting all loads produced during lift operation as well as those forces caused by motion of vehicle when it is dri- ven.

  • Page 34: Maintenance And Repair

    S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 III. S/K-SERIES EXPORT USE MAINTENANCE AND REPAIR egular maintenance of the RICON S-Series™ and K-Series™ Export Use wheelchair lift will help optimize its performance and reduce the need for repairs. This chapter contains cleaning and lubrication instructions, main- tenance schedule, troubleshooting section, and maintenance diagrams.

  • Page 35: Maintenance Schedule

    MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 MAINTENANCE SCHEDULE Under normal operating conditions, maintenance inspections are required at least every six months (1750 cycles) and a thorough inspection should be performed at service intervals referenced in Table 3-1. Service should be increased un- der conditions of heavier use (more than 10 cycles per day).

  • Page 36: Troubleshooting

    S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 TROUBLESHOOTING The troubleshooting guides are designed to provide logical starting points to locate general problems that could occur with lift. However, not all possible problems or combinations of problems are listed. For troubleshooting lift, refer to Tables 3-2.

  • Page 37: Lift Troubleshooting - Alarm Warning Indicator

    MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 LIFT TROUBLESHOOTING – ALARM WARNING INDICATOR TABLE 3-3: LIFT OPERATION – ALARM WARNING INDICATOR Alarm Warning/ User Interface Lift Operation Indicator Power Switch Vehicle Enable Lift Indicator and PWR ON Interlock System Back Lighting Enabled Light Up...

  • Page 38: Pump Solenoid Led Status Indicator

    S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 Refer to Figure 3-2. The S-Series and K-Series wheelchair lift incorporates an audible safety alarm warning sys- tem which is activated when one of the ski actuators is not operating correctly or if the ski is separated from the ac- tuator.

  • Page 39: Bridgeplate Cable Assembly Replacement

    MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 BRIDGEPLATE CABLE ASSEMBLY REPLACEMENT The following steps provide instructions for replacing the bridgeplate (also known as inner rollstop or IRS) cable as- sembly. Refer to Figure 3-4 on following page. Please follow these instructions carefully. Call Ricon Product Sup- port if you need assistance.

  • Page 40: S/K-Series Limit Switch States

    S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 S/K-SERIES LIMIT SWITCH STATES Refer to Figure 3-5. The limit switch actuation diagram shows the state of all limit switches as the platform travels from fully stowed, to vehicle floor level, and to ground level. The solid (▬) line indicates the normally CLOSED por- tion of switch is operational, while the two thin lines (═) indicate the normally OPEN portion of the switch is opera- tional.

  • Page 41: Hydraulic Cylinder, Gland Nut And Piston Replacement

    MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 FIGURE 3-8: PIN WITH PIN ALIGNMENT TOOL e. Replace and install rear spring. Refer to Figures 3-9. Install a 51mm (2 in.) extension pin through parallel arm and rear spring. FIGURE 3-9: 2-INCH EXTENSION FIGURE 3-10: PLACE REAR SPRING g.
  • Page 42 S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 m. Refer to Figure 3-11. Remove old piston using appropriate tool. Heat piston thread if required to soften the thread lock and remove piston. HYDRAULIC CYLINDER TUBE PISTON ASSY GLAND NUT ASSY SHAFT RSM0007100 FIGURE 3-11: HYDRAULIC CYLINDER...

  • Page 43: Hydraulic Circuit Diagram

    MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 HYDRAULIC CIRCUIT DIAGRAM RSM0005500 FIGURE 3-12: S/K-SERIES HYDRAULIC CIRCUIT 3 - 10 32DSKE02.B.1...
  • Page 44 S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 ELECTRICAL WIRING DIAGRAM DIAGRAM LEGEND Wire Color Codes TABLE 3-4: WIRE COLOR CODES LETTER COLOR LETTER COLOR Black Blue Violet Brown Gray Green White Orange Yellow END OF TABLE Electrical Connector Description Refer to Figure 3-13.
  • Page 45 MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 Electrical Symbols Figure 3-14 shows standard symbols used in the electrical wiring diagram. RSM0005700 FIGURE 3-14: DIAGRAM SYMBOLS WIRING DIAGRAM Refer to Figures 3-15-1 and 3-15-2 for the S/K-Series Export Use wiring diagram. 3 - 12 32DSKE02.B.1...
  • Page 46 S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 This page intentionally left blank. 3 - 13 32DSKE02.B.1...
  • Page 47 MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 PRESSURE SW PENDANT SWITCH HANDRAIL CYCLE COUNTER PUMP CONTACTORS 100A INTERLOCK MODULE LIFT CONNECTOR PIN 1 & 2: INTERLOCK MODULE BEHAVES LIKE A SWITCH BETWEEN PIN 1 & 2. PIN 3: GROUND. 12 VOLT RSM0022700 FIGURE 3-15-1: S/K-SERIES EXPORT USE WIRING DIAGRAM (SHEET 1 OF 2)
  • Page 48 S/K-SERIES EXPORT USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2010 ROLLSTOP SW1 ROLLSTOP SW2 BUZZER HANDRAIL LIGHTS STOW-LOCK SOLENOID RELAY UP RELAY DEPLOY PENDANT PIN 1: SOURCE(MAIN PWR) PIN 1: DOE-DOOR OPEN ENABLE(OUTPUT) PIN 2: DO - DOO R OPEN(INPUT) PIN 2: STOW SW(OUTPUT) PIN 3: UP SW(OUTPUT) PIN 3: SDA/OUTA-DOOR OUT AND DEPOLY PIN 4: DOWN SW(OUTPUT)
  • Page 49 MAINTENANCE S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 This page intentionally left blank. 3 - 16 32DSKE02.B.1...
  • Page 50 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS S/K-SERIES EXPORT USE WHEELCHAIR LIFT SPARE PARTS his chapter contains spare parts diagrams and lists for the RICON S-Series™ and K-Series™ Export Use wheel- chair lifts. The part diagrams are exploded views of each major lift assembly, with individual parts and compo- nents referenced by numbers.
  • Page 51 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 Manual Operation D E P L O Y A N D D O W N R A I S E A N D S T O W 4209 0 .A M A N U A L C O R P O R A T I O N 7900 N el son R oad , Panora m a C i t y, C A 9140 2 mfg .
  • Page 52 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS Manual Operation M A X L O A D 3 50Kg D E P L O Y Emergency Release A N D D O W N CLOSED OPEN C O R P O R A T I O N 7900 N el son Road , P ano ra ma City , CA 91402 HOLD-OPEN POSITI ON...
  • Page 53 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 RSM0017102 FIGURE 4-3: S/K-SERIES PENDANT 4 - 4 32DSKE02.B.1...
  • Page 54 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-3: S/K-SERIES PENDANT FIG. ITEM DESCRIPTION CONFIG. PART NO. PENDANT ASSY, .29COIL CORD, PUSH BUTTONS, RED 42993 ATTACHING PARTS SCREW,PHP, 1/4-20,TAP TITE,BLK ZINC 37787 NOTE: (REF) in QTY column is for Referenced Parts Only and are not sold as spare parts. 4 - 5 32DSKE02.B.1...
  • Page 55 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 R E F RSM0017203 FIGURE 4-4: S/K-SERIES PUMP ASSY (LEFT HAND SIDE PUMP SHOWN) 4 - 6 32DSKE02.B.1...
  • Page 56 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-4: S/K-SERIES PUMP ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. CHASSIS ASSY, 12V PUMP, EXPORT, LH 44872 1A * CHASSIS ASSY, 12V PUMP, EXPORT, RH 44873 COVER, PUMP, 20.58-INCH TALL, LH 39906-1 2A * COVER, PUMP, 20.58-INCH TALL, RH...
  • Page 57 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 REFER ENC E FO R REFER ENC E FO R PISTO N ASS Y G LA ND NU T ASSY W ITH SEA LS H YD R AU LIC O IL RSM0017302 FIGURE 4-5: S/K-SERIES HYDRAULIC SYSTEM 4 - 8...
  • Page 58 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-5: S/K-SERIES HYDRAULIC ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. CYLINDER ASSY VT-SH-105K 1A * CYLINDER ASSY VS-SH-105K ATTACHING PARTS KIT, CYLINDER REPAIR (PISTON AND GLAND NUT ASSY) 21829 PIN ASSY, PIVOT, CAM SIDE 37780 SCREW, SHC, 1/4-20 X 1, BLK (BAG OF 10) 14491...
  • Page 59 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SEE DETAIL "B" SEE DETAIL "A" DETAIL "A" DETAIL "B" RSM0017403 FIGURE 4-6: S/K-SERIES ELECTRICAL SYSTEM (LH PUMP CHASSIS SHOWN) 4 - 10 32DSKE02.B.1...
  • Page 60 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-6: S/K-SERIES ELECTRICAL ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. BRACKET WLDT, PUMP CHASSIS 44978 HARNESS, PUMP CHASSIS, 12V 45219 COUNTER ASSY, 12V, MODULAR 38391 SCREW, PHP, 6-32 X 1/4, TYPE F, SST 21953 KIT, GROUND STRAP, LONG 37388...
  • Page 61 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SEE DETAIL "B" R E F R E F R E F R E F R E F SEE DETAIL "A" DETAIL "B" DETAIL "A" RSM0017502 FIGURE 4-7.1: S-SERIES TRAVELING FRAME 4 - 12 32DSKE02.B.1...
  • Page 62 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS SEE DETAIL "B" SEE DETAIL "A" R EF RSM0017602 FIGURE 4-7.2: K-SERIES TRAVELING FRAME 4 - 13 32DSKE02.B.1...
  • Page 63 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 FIGURE 4-7: S/K-SERIES TRAVELING FRAME ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. BASEPLATE WLDT, 30" PLATFORM, SILVER S1231 39933S S2034 39933S K1200 39933S K2003 39933S 1A * BASEPLATE WLDT,32" PLATFORM,SILVER S2005 39934S ARM ASSY, VERTICAL, LH, S12XX, SILVER 44279...
  • Page 64 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-7: S/K-SERIES TRAVELING FRAME ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. ATTACHING PARTS KIT, IRS SPACER 01224 PIN, SNAP RING, .38D X 3.09L VS-PI-09 SNAP RING 3/8" (BAG OF 10) 11795 BRACKET, PULLEY MOUNT, IRS V2-AC-112...
  • Page 65 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 FIGURE 4-7: S/K-SERIES TRAVELING FRAME ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. 40 * GUIDE, SPRING S1231 33662 S2005 33662 S2034 33662 GUIDE BLOCK, INNER ROLLSTOP 34343 ATTACHING PARTS RIVET, POP, 3/16 X 29/32 STL 14-33-510 SPACER, CABLE OR HOSE, PANDUIT 25557...
  • Page 66 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS This page intentionally left blank. 4 - 17 32DSKE02.B.1...
  • Page 67 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SEE D E TA IL "A " R E F R E F SEE D E TA IL "A " DETAIL "A" NOTE: S-SERIES PLATFORM SHOWN RSM0017702 FIGURE 4-8: S -SERIES SOLID PLATFORM ASSEMBLY 4 - 18 32DSKE02.B.1...
  • Page 68 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-8: S-SERIES SOLID PLATFORM ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. PLATFORM WLDT, SOLID (32" X 51") SILVER S2005 V2-PH-089S BUMPER, UHMW, .75D X .38T V2-AC-027 ATTACHING PARTS SCREW, PHP, 8 TEK X 1/2 (BAG OF 10) 15961 ROLLSTOP ASSY, 6"H X 32"W 39952...
  • Page 69 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 DETAIL "A" R E F SEE D E T A IL "A " R E F R E F SEE D E T A IL "A " NOTE: S-SERIES PLATFORM SHOWN RSM0017802 FIGURE 4-9: S-SERIES SPLIT PLATFORM ASSEMBLY 4 - 20...
  • Page 70 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-9: S-SERIES SPLIT PLATFORM ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. PLATFORM WLDT, SPLIT (30" X 42") SILVER S1231 V2-PH-080S 1A * PLATFORM WLDT, SPLIT (30" X 63") SILVER S2034 V2-PF-083S BUMPER, UHMW, .75D X .38T V2-AC-027...
  • Page 71 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 DETAIL "A" S E E D E T A IL "A " R E F S E E D E T A IL "A " R E F NOTE: K-SERIES PLATFORM SHOWN RSM0017902 FIGURE 4-10: K -SERIES PLATFORM ASSEMBLY 4 - 22...
  • Page 72 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-10: K-SERIES PLATFORM ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. PLATFORM WLDT, FLDG, 30" X 44" (SILVER) K1200 22500S 1A * PLATFORM WLDT, FLDG, 30" X 51" (SILVER) K2003 22501S 1B * PLATFORM WLDT, FLDG, 32"...
  • Page 73 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 RSM0023400 FIGURE 4-11.1: S-SERIES AND K-SERIES HANDRAIL OPTION 4 - 24 32DSKE02.B.1...
  • Page 74 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS RSM0018000 FIGURE 4-11.2: S-SERIES AND K-SERIES HANDRAIL OPTION 4 - 25 32DSKE02.B.1...
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  • Page 76 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS FIGURE 4-11: S-SERIES AND K-SERIES HANDRAIL ASSY FIG. ITEM DESCRIPTION CONFIG. PART NO. HANDRAIL WLDT, LH K1200 VT-AC-184 S1200 VT-AC-184 S1231 VT-AC-184 HANDRAIL WLDT; S5000 LH w/SWITCH K2003 V5-AC-184 K2005 V5-AC-184 S2005 V5-AC-184 HANDRAIL WLDT, ARM SWITCH, LH...
  • Page 77 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 This page intentionally left blank. 4 - 28 32DSKE02.B.1...
  • Page 78 S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 SPARE PARTS APPENDIX S/K-SERIES EXPORT USE WHEELCHAIR LIFT Power ............electro-hydraulic Rated load capacity, max ....363 kg (800 lbs) Motor rating@12 volts DC ..65 amp avg/cycle, 1500 psi Manual backup–up ........hand pump Motor rating@24 volts DC ..
  • Page 79 SPARE PARTS S/K-SERIES EXPORT USE SERVICE MANUAL SEPTEMBER 2010 NOTES: 4 - 30 32DSKE02.B.1...

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