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Ranger design 1530-NL Installation Manual

Double clamp ladder rack. nissan nv 140” wheelbase low roof ( aluminum )

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INSTALLATION GUIDE
1530-NL Double Clamp Ladder Rack
Nissan NV
( Aluminum )
140" Wheelbase Low Roof

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Summary of Contents for Ranger design 1530-NL

  • Page 1 INSTALLATION GUIDE 1530-NL Double Clamp Ladder Rack Nissan NV ( Aluminum ) 140” Wheelbase Low Roof...
  • Page 2: Required Items

    QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 5 q 1.2 Ladder Rack Assembly........................5 - 15 Phase 2 - Installation q 2.1 Mounting Tracks Installation......................q 2.2 Ladder Rack Installation........................17 - 20 q 2.3 Note..............................REQUIRED ITEMS NOTE: Use Sawhorses if possible, or use the box as a flat protective surface on the ground or table.
  • Page 3 Ski ( Left ) 15-3011 Ski ( Right ) 15-3125 Rear Crossbow 15-3130 Front Crossbow 15-4290 Front Hook 94-1012 Assembly Fastener Kit 96-1011 Install Fastener Kit 1530-NL Installation Guide | REV. C2 | Page 3 For technical support, contact us at 1-800-565-5321...
  • Page 4 #90-491 Carriage Bolt 5/16" × 1" Lock Washer 30× Regular 5/16" # 98-123 #98-160 Spacer SS304 #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-NL Installation Guide | REV. C2 | Page 4 For technical support, contact us at 1-800-565-5321...
  • Page 5 1.2.1 Peel the backer off of the adhesive on the hook protector, then attach the hook protector to the upper rear hook. 2× TOOLS q Knife REMOVE 1530-NL Installation Guide | REV. C2 | Page 5 For technical support, contact us at 1-800-565-5321...
  • Page 6 HARDWARE USED 4× hardware is pre assembled #90-225 Hex Bolt 5/16" - 18 × 2" SS304 #98-117 Flat Washer #98-117 Flat Washer #94-111 Lock Nut 1530-NL Installation Guide | REV. C2 | Page 6 For technical support, contact us at 1-800-565-5321...
  • Page 7 5/16" × 3/4" SS304 5/16" × 3/4" SS304 8× 8× #90-491 Hex Bolt #90-491 Hex Bolt 5/16" × 1" SS304 5/16" × 1" SS304 1530-NL Installation Guide | REV. C2 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 8 NOTE: The more slanted side of the V foot should be closer to the center of the crossbow. HARDWARE USED 16× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-NL Installation Guide | REV. C2 | Page 8 For technical support, contact us at 1-800-565-5321...
  • Page 9 Tape Measure q Marker HARDWARE USED 4× Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 12-3/4" 1530-NL Installation Guide | REV. C2 | Page 9 For technical support, contact us at 1-800-565-5321...
  • Page 10 Cutter HARDWARE USED 4× hardware is pre assembled #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-NL Installation Guide | REV. C2 | Page 10 For technical support, contact us at 1-800-565-5321...
  • Page 11 Cordless Impact q 1/2" Socket HARDWARE USED 4× Carriage bolts are already on the ski. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-NL Installation Guide | REV. C2 | Page 11 For technical support, contact us at 1-800-565-5321...
  • Page 12 HARDWARE USED 4× hand tighten the nuts #90-491 Carriage Bolt 5/16" × 1" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-NL Installation Guide | REV. C2 | Page 12 For technical support, contact us at 1-800-565-5321...
  • Page 13 Marker HARDWARE USED 4× hardware is pre assembled #90-487 Carriage Bolt 5/16" × 3/4" #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-NL Installation Guide | REV. C2 | Page 13 For technical support, contact us at 1-800-565-5321...
  • Page 14 1.2.10 Slide 3pcs. of carriage bolts on the rear end of the each ski, then attach end plugs on both ends of the skis. THIRD CROSSBOW TOOLS q Mallet end plug HARDWARE USED 6× #90-491 Carriage Bolt 5/16" × 1" SS304 1530-NL Installation Guide | REV. C2 | Page 14 For technical support, contact us at 1-800-565-5321...
  • Page 15 #98-123 Lock Washer #94-105 Hex Nut 2× Carriage bolts are already on the ski. #98-160 Spacer #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 1530-NL Installation Guide | REV. C2 | Page 15 For technical support, contact us at 1-800-565-5321...
  • Page 16: Phase 2 - Installation

    1/2" Socket FASTENERS USED 20× #90-203 Hex Bolt 5/16" × 5/8" #98-123 Lock Washer #98-117 Flat Washer Channel Nuts are already on the van. 1530-NL Installation Guide | REV. C2 | Page 16 For technical support, contact us at 1-800-565-5321...
  • Page 17 2.2.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks. NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually. Ladder Rack 1530-NL Installation Guide | REV. C2 | Page 17 For technical support, contact us at 1-800-565-5321...
  • Page 18 1/2" Socket q Tape Measure FASTENERS USED 8× #90-209 Hex Bolt 5/16" × 1" #98-123 Lock Washer #98-117 Flat Washer #94-150 Channel Nut 1530-NL Installation Guide | REV. C2 | Page 18 For technical support, contact us at 1-800-565-5321...
  • Page 19 NOTE: If you have a third crossbow, center the third crossbow between the front and rear crossbows. THIRD CROSSBOW TOOLS q Ratchet q 1/2" Socket 1530-NL Installation Guide | REV. C2 | Page 19 For technical support, contact us at 1-800-565-5321...
  • Page 20 Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow. TOOLS q Cordless Impact q 1/2" Socket front hook 1530-NL Installation Guide | REV. C2 | Page 20 For technical support, contact us at 1-800-565-5321...
  • Page 21 If the handle is interfering with the door or roof of the vehicle, disassemble the handle, then assemble it in an alternate position as shown. Handle 1530-NL Installation Guide | REV. C2 | Page 21 For technical support, contact us at 1-800-565-5321...
  • Page 22 “You have successfully installed your Ladder Rack Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 1530-NL Installation Guide | REV. C2 | Page 22 For technical support, contact us at 1-800-565-5321...
  • Page 23 INSTALLATION GUIDE 15-U2575 THIRD CROSSBOW Promaster and Nissan NV ( Aluminum ) 140” Wheelbase Low Roof...
  • Page 24 LADDER RACK WITH THIRD CROSSBOW Combination Ladder Rack Double Clamp Ladder Rack...
  • Page 25 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 4 - 5 q 1.2 Third Crossbow Assembly....................... 6 - 7 REQUIRED ITEMS NOTE: Use Sawhorses if possible, or use the box as a flat protective surface on the ground or table. q Sawhorse ( Optional ) q Box PERSONS...
  • Page 26: Bill Of Materials

    PHASE 1 – ASSEMBLY 1.1 SETUP 1.1.1 Unpack components; compare with the bill of materials. 10-464 15-2573 1.1.2 Verify all parts are present. BILL OF MATERIALS Item No. Description Qty. 10-464 “V” Foot 15-2573 Third Crossbow 94-1016 Assembly Fastener Kit 96-1021 Install Fastener Kit 15-U2575 Installation Guide | REV.
  • Page 27 1.1.3 Fastener kits. 94-1016 Fastener Kit Fastener Assembly 8× for third crossbow assembly Carriage Bolt 12× #90-491 Carriage Bolt 5/16" × 1" 5/16"-18 × 1" # 90-491 SS304 #98-117 Flat Washer #98-123 Lock Washer Hex Nut 12× #94-105 Hex Nut # 94-105 5/16"-18 SS316wax...
  • Page 28 PHASE 1 – ASSEMBLY 1.2 THIRD CROSSBOW ASSEMBLY 1.2.1 Slide carriage bolts on the bottom face of the crossbow. NOTE: The track plug must be removed from the underneath of the crossbow, and reinstalled after the feet have been installed in the final position. TIPS: Use tape to keep the bolts from sliding off.
  • Page 29 1.2.2 Install the feet on the crossbow. HARDWARE USED 8× hand tighten the nuts Carriage bolts are already on the crossbows. #98-117 Flat Washer #98-123 Lock Washer #94-105 Hex Nut 15-U2575 Installation Guide | REV. A1 | Page 7 For technical support, contact us at 1-800-565-5321...
  • Page 30 “You have successfully assembled your Third Crossbow Your third crossbow is now ready to be incorporated into the ladder rack installation, please return to the install guide to complete installing your ladder rack.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: 15-U2575 Installation Guide | REV.