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Advanced Greig Laminators AGL64R Operator's Manual

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OPERATORS MANUAL
FOR
AGL64R
801 Burton Blvd. DeForest WI 53532
Ph: 608-846-7016 Fax: 608-846-1024
E-mail: info@aglaminators.com

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  • Page 1 OPERATORS MANUAL AGL64R 801 Burton Blvd. DeForest WI 53532 Ph: 608-846-7016 Fax: 608-846-1024 E-mail: info@aglaminators.com...

  • Page 2: Table Of Contents

    Table of Contents Table of Contents Preface- General Description Chapter 1 Installation Selecting Area……………………………………………………………………………… 1-1 Uncrating……………………………………………………………………………………… 1-1 Leveling……………………………………………………………………………………… 1-1 Electrical Connection…………………………………………………………………………1-2 Pneumatic Connection……………………………………………………………………… 1-2 Recycling Packaging………………………………………………………………………… 1-2 Chapter 2 Specifications Machine Dimensions………………………………………………………………………… 2-1 Electrical Requirements…………………………………………………………………… 2-1 Pneumatic Requirements…………………………………………………………………… 2-1 Material Capacity…………………………………………………………………………… 2-1 Chapter 3 Safety General Machine Safety……………………………………………………………………...

  • Page 3: Preface-General Description

    Preface-General Description Preface Your Advanced Greig Laminators, Inc. (AGL) laminator is a finely engineered and designed piece of equipment. Standard equipment includes a 1/2 HP DC drive (variable and reversible), manually operated brake and clutch, plus an air-operated laminating section with easily adjustable spacer system for controlled laminating nip opening.

  • Page 4: Chapter 1 Installation

    Installation Selecting Area Select an area that has a smooth, level surface for the laminator to set on, this will allow for easier maneuverability of the machine if it requires moving later on. The area should be large enough to allow an operator ample room to properly handle your largest product on the infeed and outfeed sides of the laminator.

  • Page 5: Electrical Connection

    Installation Electrical Connection Refer to the Electrical Requirements under Specifications for the proper requirements for your laminator. All connections to components and terminal blocks should be checked for tightness before initial startup. This will help avoid and electrical problems caused by connections that may have loosened due to vibration during shipping.

  • Page 6: Chapter 2 Specifications

    Specifications Machine Dimensions Length: 88” Height: 60” Depth: 38” Weight: 2100 lbs. Electrical Requirements 220/230 VAC single phase, 50/60 Hz, 60 Amp service. Pneumatic Requirements Approximately 2-3 cfm at 60-90 psi line pressure supplied via your cleaned/dried/regulated plant air. Material Capacity Upper Front Station: 10”...

  • Page 7: Chapter 3 Safety

    Safety IMPORTANT READ THIS SECTION BEFORE OPERATING YOUR LAMINATOR General Machine Safety The following messages are written here for your safety, all operators and others around the laminator should read, understand and follow these messages. 1. Read and understand all the safety instructions. 2.

  • Page 8: Chapter 4 Operation

    Operation General 1. Power: A switch in the lower right rear switches the main power on and off. The switch is labeled clearly so the operator can tell if the power is on or off. 2. Reset: A reset button is used to start the machine initially and restart the machine after an E-stop condition has occurred.

  • Page 9: Right Front Control Panel, Figure 1

    Operation Right Front Control Panel The right Front control panel looks like the figure below. Top Roller Controls: Two position switch opens and closes the nip rolls. The regulator adjusts the air pressure to the cylinders that create the pressure on the nip rolls. The gauge indicates air pressure which allows for repeatable results.

  • Page 10: Left Front Control Panel, Figure 2

    Operation Left Front Control Panel The left front control panel looks like the figure below. Upper Roll Heat Control: Two position switch turns heater for upper roll on and off. The temperature controller allows the operator to set a desired temperature for the process. The controller will maintain that temperature during the process.

  • Page 11: Right Rear Control Panel, Figure 3

    Operation Right Rear Control Panel The right rear control panel looks like the figure below. Top Pull Roller Control: Two position switch opens and closes the pull rolls. The regulator adjusts the air pressure to the cylinders and clutch. The gauge indicates air pressure which allows for repeatable results.

  • Page 12: Reset Panel, Figure 4

    Operation Reset Panel The reset panel looks like the figure below. Reset Switch The momentary pushbutton switch must be pressed and held for 15 seconds after turning on main power and after and emergency stop. Figure 4. Reset Panel Temperature Controls Your laminator has heated rolls that allow you to laminate with thermal films and pressure sensitive films that require heat to activate the adhesive.

  • Page 13: Laminator Setup

    Operation Laminator Setup Your laminator has been designed to make the setup and lamination process as easy and repeatable as possible, however, there will be techniques that make this phase easier that you will only learn by using the machine. Do not get frustrated if the setup process takes longer than you expected, the process will get quicker and easier the more you use your laminator.

  • Page 14: Encapsulation Process

    Operation Encapsulation Process 1. Load thermal film on the upper rear and center front unwind stations. Loosen the brake tension by rotating the knob counter clockwise. 2. Set the shim wheels to “0”, place a piece of feeder stock into the nip rolls with plenty of stock hanging out the front.

  • Page 15: Pressure Sensitive Process

    Operation Pressure Sensitive Process 1. Load film on the rear upper unwind station. Loosen the brake tension by turning counter knob counter clockwise. 2. Set the shim wheels to “0”, or to the correct shim height if a board is being used. Place a piece of feeder stock into the nip rolls with plenty of stock hanging out the front and close the nip rolls onto the piece of feeder stock.

  • Page 16: Process Output Trouble Shooting

    Operation Process Output Trouble Shooting Straight waves in output Pull roll creating too much tension Decrease clutch air pressure Film not cooling fast enough Slow feed rate down and turn on cooling system. Waves on one side of output Nip “zero” setting may be incorrect Check nip setting and adjust if necessary.
  • Page 17 Operation Wrinkles in Product 1. Check the adhesive stock for wrinkles while operating. If wrinkles exist, this is a manufacturing material defect, and must be cut out of the roll. A laminator will not correct material defects. 2. String the web straight and square between the unwind and the windup shafts. If it is not straight and square, the tension will not be even across the web and will cause wrinkling.

  • Page 18: Process Control Chart

    Operation PROCESS CONTROL CHART Process: Product: Material Top: Material Bottom: Other Material: Date Settings Documented: Front Control Settings Speed (Ft/min): Direction: Forward Reverse Nip Roll: Down Shim Dial Setting: Roll Pressure: (PSI) Top Temp. Setting: Deg. F Top Roll Heater: Bottom Temp.
  • Page 19 Operation 4-12...

  • Page 20: Chapter 5 Maintenance

    Maintenance Maintenance As a result of years of experience, refined engineering and construction techniques, very little time need be lost to maintenance. However, regular maintenance will keep your laminator operating at its optimum level. Removing the enclosure covers to work on machine exposes person to electrocution and moving parts hazard.

  • Page 21: Roller Open And Close Rate

    Maintenance Roller open and close rate The rollers must open and close evenly to prevent excessive wear on the cylinders and bearings. This rate is set at the factory, but can be adjusted in the field. Follow the procedure below to adjust the nip rolls.

  • Page 22: Chapter 6 Warranty

    Warranty Warranty and Conditions AGL warrants all models of the laminator’s product line manufactured to be free from defects in workmanship and materials for a period of one year with the exception of operator caused damage, or surface abrasions to the laminating rolls or other obvious caused damage.
  • Page 23 WEB COOLING ASSY, AGL 64 AGL-64-K5068 ELECTRICAL ASSEMBLY, AGL64R AGL-64-K2254-1 PNEUMATIC ASSEMBLY, AGL64i AGL-64-K1133 INFEED TABLE ASSY, AGL 64 AGL-64-K4315 OUTFEED TABLE ASSEMBLY, AGL64i AGL-XX-K2660 ACCESSORIES KIT, 44/4400/64 SERIES/6400/6450 To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...
  • Page 24 SHCS, 3/8-16UNC, 1 LG, BLACK 000207-04 WASHER, FLAT, SAE, #10 DIA, 1/2 OD, 7/32 ID, ZINC 002243-08 HOLE PLUG, PUSH BUTTON 000493-10 WASHER, LOCK, 1/2 DIA, SPLIT, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...
  • Page 26 BUSHING, BRONZE, 3/8 ID, 1/2 OD, 3/4 LG 000055-03 BHSCS, #8-32UNC, 3/8 LG, BLACK 000553-05 PHMS, SLOTTED, #4-40UNC, 5/8 LG, ZINC 000207-01 WASHER, FLAT, SAE, #4 DIA, 5/16 OD, 1/8 ID, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 2...
  • Page 27 SSS, BRASS TIP, 1/4-20UNC, 1/4" LG. 012415-08 WASHER, LOCK, 8mm DIA, SPLIT, BLACK OXIDE 000005-04 SHCS, #8-32UNC, 1/2 LG, BLACK 000207-04 WASHER, FLAT, SAE, #10 DIA, 1/2 OD, 7/32 ID, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 2 of 2...
  • Page 29 BUSHING, BRONZE, 3/8 ID, 1/2 OD, 3/4 LG 000289-16 PIN, DOWEL, 3/8 DIA, 2 LG 000129-06 SSS, CUP PT, #10-24UNC, 3/8 LG, BLACK 000201-01 NUT, HEX, #4-40UNC, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 2...
  • Page 30 000161-24 SSS, CUP PT, 3/8-24UNF, 1-1/2 LG, BLACK 012415-08 WASHER, LOCK, 8mm DIA, SPLIT, BLACK OXIDE 001350-08 WASHER, FLAT, USS, 3/8 DIA, 1 OD, 7/16 ID, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 2 of 2...
  • Page 32 WASHER, LOCK, 6mm DIA, SPLIT, BLACK OXIDE 012416-07 WASHER, FLAT, SAE, 5/16 DIA, 11/16 OD, 11/32 ID, BLACK OXIDE 012214-04 WASHER, RUBBER, 1/4 ID. X 5/8 OD. To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 2...
  • Page 33 WASHER, LOCK, 3/8 DIA, SPLIT, ZINC 000651-05 NUT, HEX, NYLOCK, 1/4-20UNC, ZINC 000207-06 WASHER, FLAT, SAE, 1/4 DIA, 5/8 OD, 9/32 ID, ZINC 000493-06 WASHER, LOCK, 1/4 DIA, SPLIT, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 2 of 2...
  • Page 35 BHSCS, 1/4-20UNC, 1-1/4 LG, BLACK 000009-12 SHCS, 1/4-20UNC, 1-1/2 LG, BLACK 000207-06 WASHER, FLAT, SAE, 1/4 DIA, 5/8 OD, 9/32 ID, ZINC 001000-02 KNOB, THUMB SCREW, KNURLED, 1 DIA, 1/4" SHS To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 2...
  • Page 36 UNWIND STATIONS ASSY, AGL 64 Item: Part #: Description: Qty: 001357-01 KNOB, EXTRUDED ALUMINUM, 1/4-20UNC x 1-3/4 STUD 000059-12 BHSCS, 1/4-20UNC, 1-1/2 LG, BLACK 000195-05 NUT, HEX, JAM, 1/4-20UNC, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 2 of 2...
  • Page 38 SSS, CUP PT, #10-24UNC, 1/2 LG, BLACK 000217-10 PIN, SPRING, 1/8 DIA, 1-1/4 LG 000928-56 RING, RETAINING, EXT. 7/8 000777-12 BEARING, THRUST, WASHER, 3/4 DIA BORE, .03 THICK To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 2...
  • Page 39 BUSHING, BRONZE, 3/4 ID. 7/8 OD. 7/8 LG 001360-08 BUSHING, FLANGE, BRONZE, 3/4 ID 7/8 OD 1 LG 000741-04 BUSHING, FLANGE, BRONZE, 5/8 ID 3/4 OD 1/2 LG 000007-06 SHCS, #10-24UNC, 3/4 LG, BLACK To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 2 of 2...
  • Page 41 SHOULDER SCREW, 5/8 DIA, 1-1/4 LG (1/2-13UNC) 000741-04 BUSHING, FLANGE, BRONZE, 5/8 ID 3/4 OD 1/2 LG 000009-06 SHCS, 1/4-20UNC, 3/4 LG, BLACK 000882-10 BEARING, CYLINDRICAL, .63 BORE To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...
  • Page 43 FLEXIBLE DUCT, 3.0 DIA x 15 FT. LG 001366-10 BHSCS, M4x10 LG, BLACK 001365 HOSE CLAMP, 3.0 DIA 002448-01 CORD GRIP, LIQUID-TIGHT, 1/2" NPT, 0.20-0.35 DIA, BLK To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...
  • Page 45 WIRE, STRANDED, MTW, 6 AWG, BLACK 001089-02 CABLE TIE, NYLON, WHITE, 5.5" LG 001090-02 CABLE TIE, MOUNT, ADHESIVE-BACKED, 1" SQ 001875-01 FUSE HOLDER, TERMINAL BLOCK, 35MM MTG, (NOW INCLUDES 001881-01) To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 4...
  • Page 46 FUSE, SLO-BLO, 4.0A, 250V, 1/4X1-1/4" 000715-00 WIRE, STRANDED, 18 AWG, BLACK 002728-05 CABLE, SERIES 10, 5M LG. 002974-01 RELAY, MIDGET, 3PDT, 24VDC 001352-06 STANDOFF, HEX, M/F, #10-32UNC, 3/4 LG, AL To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 2 of 4...
  • Page 47 002318-06 SWITCH, PUSHBUTTON, FLUSH, 1NC, RED 002318-02 SWITCH, PUSHBUTTON, FLUSH, 1NO, BLACK 001998-03 CONTROLLER, MOTOR, 240V INPUT, 90 or 180VDC OUTPUT 001625-05 CONTROLLER, TEMP, THERMOCOUPLE, PULSED, ALARM To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 3 of 4...
  • Page 48 RELAY, MIDGET, 1PDT, 24VDC 002337-06 SOCKET, RELAY, 5-PIN, DIN RAIL MTG 012393 DOUBLE SIDED TAPE 002345-221 RESISTOR, METAL-FILM, 1%, 1/4W, 221 OHM 006033-02 CONNECTOR, BRASS/SETSCREW, 2-10AWG 006033-03 CONNECTOR, BRASS/SETSCREW, 2-14AWG To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 4 of 4...
  • Page 50 AIR CYLINDER, 2 DIA BORE, 2 1/2" STROKE, FINE THD 012255-07 CLUTCH, PNEUMATIC,32 TOOTH INPUT, 7/8 BORE, LOCO PADS 000577-12 PHMS, PHILLIPS, #8-32UNC, 1-3/4 LG, ZINC 000057-03 BHSCS, #10-24UNC, 3/8 LG, BLACK To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...
  • Page 52 SSS, CUP PT, #10-24UNC, 1/2 LG, BLACK 012416-06 WASHER, FLAT, SAE, 1/4 DIA, 5/8 OD, 9/32 ID, BLACK OXIDE 000207-04 WASHER, FLAT, SAE, #10 DIA, 1/2 OD, 7/32 ID, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...
  • Page 54 WASHER, FLAT, SAE, #10 DIA, 1/2 OD, 7/32 ID, ZINC 000129-08 SSS, CUP PT, #10-24UNC, 1/2 LG, BLACK 012133-03 PIN, QUICK RELEASE, 1/4 DIA. x .8 LG. 012029-03 LANYARD, QUICK RELEASE PIN, 6" LG., MTG. TAB To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...
  • Page 56 ALLEN WRENCH, LONG ARM, 3/32, T-HANDLE 001446-11 ALLEN WRENCH, LONG ARM, 1/4 T-HANDLE 012248 CLOTH, LOW LINT, 12x13 012249 ALCOHOL, ISOPROPYL, 1 PINT 001530-070 FUSE, SLO-BLO, 7.0A, 250V, 1/4X1-1/4" OPERATORS MANUAL To order call Advanced Greig Laminators, Inc. 608-846-7016 09-Apr-08 Page 1 of 1...

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