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Advanced Greig Laminators AGL64C Operator's Manual

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OPERATORS MANUAL
FOR
AGL64C
801 Burton Blvd. DeForest WI 53532
Ph: 608-846-7016 Fax: 608-846-1024
E-mail: info@aglaminators.com

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  • Page 1 OPERATORS MANUAL AGL64C 801 Burton Blvd. DeForest WI 53532 Ph: 608-846-7016 Fax: 608-846-1024 E-mail: info@aglaminators.com...

  • Page 2: Table Of Contents

    Table of Contents Table of Contents Preface- General Description Chapter 1 Installation Selecting Area……………………………………………………………………………… 1-1 Uncrating……………………………………………………………………………………… 1-1 Leveling……………………………………………………………………………………… 1-1 Electrical Connection…………………………………………………………………………1-2 Pneumatic Connection……………………………………………………………………… 1-2 Recycling Packaging………………………………………………………………………… 1-2 Chapter 2 Specifications Machine Dimensions………………………………………………………………………… 2-1 Electrical Requirements…………………………………………………………………… 2-1 Pneumatic Requirements…………………………………………………………………… 2-1 Material Capacity…………………………………………………………………………… 2-1 Chapter 3 Safety General Machine Safety……………………………………………………………………...

  • Page 3: Preface-General Description

    Preface-General Description Preface Your Advanced Greig Laminators, Inc. (AGL) laminator is a finely engineered and designed piece of equipment. Standard equipment includes a 1/2 HP DC drive (variable and reversible), manually operated brake and clutch, plus an air-operated laminating section with easily adjustable spacer system for controlled laminating nip opening.

  • Page 4: Chapter 1 Installation

    Installation Selecting Area Select an area that has a smooth, level surface for the laminator to set on, this will allow for easier maneuverability of the machine if it requires moving later on. The area should be large enough to allow an operator ample room to properly handle your largest product on the infeed and outfeed sides of the laminator.

  • Page 5: Electrical Connection

    Installation Electrical Connection Refer to the Electrical Requirements under Specifications for the proper requirements for your laminator. All connections to components and terminal blocks should be checked for tightness before initial startup. This will help avoid and electrical problems caused by connections that may have loosened due to vibration during shipping.

  • Page 6: Chapter 2 Specifications

    Specifications Machine Dimensions Length: 88” Height: 60” Depth: 38” Weight: 2100 lbs. Electrical Requirements 220/230 VAC single phase, 50/60 Hz, 20 Amp service. Pneumatic Requirements Approximately 2-3 cfm at 60-90 psi line pressure supplied via your cleaned/dried/regulated plant air. Material Capacity Upper Front Station: 10”...

  • Page 7: Chapter 3 Safety

    Safety IMPORTANT READ THIS SECTION BEFORE OPERATING YOUR LAMINATOR General Machine Safety The following messages are written here for your safety, all operators and others around the laminator should read, understand and follow these messages. 1. Read and understand all the safety instructions. 2.

  • Page 8: Chapter 4 Operation

    Operation General 1. Power: A switch in the lower right rear switches the main power on and off. The switch is labeled clearly so the operator can tell if the power is on or off. 2. Reset: A reset button is used to start the machine initially and restart the machine after an E-stop condition has occurred.

  • Page 9: Front Right Control Panel, Figure 1

    Operation Front Right Control Panel The front right control panel looks like the figure below. Top Roller Controls: Two position switch opens and closes the nip rolls. The regulator adjusts the air pressure to the cylinders that create the pressure on the nip rolls. The gauge indicates air pressure which allows for repeatable results.

  • Page 10: Rear Right Control Panel, Figure 2

    Operation Rear Right Control Panel The rear right control panel looks like the figure below. STOP button stops the drive from turning thus stopping the rolls. Emergency Stop: E-Stop switch will stop the laminator and open the rolls. Figure 2. Rear Right Control Panel...

  • Page 11: Reset Panel, Figure 3

    Operation Reset Panel The reset panel looks like the figure below. Reset Switch The momentary pushbutton switch must be pressed after turning on main power and after and emergency stop. Figure 3. Reset Panel...

  • Page 12: Laminator Setup

    Operation Laminator Setup Your laminator has been designed to make the setup and lamination process as easy and repeatable as possible, however, there will be techniques that make this phase easier that you will only learn by using the machine. Do not get frustrated if the setup process takes longer than you expected, the process will get quicker and easier the more you use your laminator.

  • Page 13: Pressure Sensitive Process

    Operation Pressure Sensitive Process 1. Load film on the rear upper unwind station. Loosen the brake tension by turning counter knob counter clockwise. 2. Set the shim wheels to “0”, or to the correct shim height if a board is being used. Place a piece of feeder stock into the nip rolls with plenty of stock hanging out the front, and close the nip rolls onto the piece of feeder stock.

  • Page 14: Process Output Trouble Shooting

    Operation Process Output Trouble Shooting Straight waves in output Pull roll creating too much tension Decrease clutch air pressure Film not cooling fast enough Slow feed rate down and turn on cooling system. Waves on one side of output Nip “zero” setting may be incorrect Check nip setting and adjust if necessary.
  • Page 15 Operation Wrinkles in Product 1. Check the adhesive stock for wrinkles while operating. If wrinkles exist, this is a manufacturing material defect, and must be cut out of the roll. A laminator will not correct material defects. 2. String the web straight and square between the unwind and the windup shafts. If it is not straight and square, the tension will not be even across the web and will cause wrinkling.

  • Page 16: Process Control Chart

    Operation PROCESS CONTROL CHART Process: Product: Material Top: Material Bottom: Other Material: Date Settings Documented: Control Settings Speed (Ft/min): Direction: Forward Nip Roll: Down Shim Dial Setting: Roll Pressure: (PSI) Other Instructions:...
  • Page 17 Operation 4-10...

  • Page 18: Chapter 5 Maintenance

    Maintenance Maintenance As a result of years of experience, refined engineering and construction techniques, very little time need be lost to maintenance. However, regular maintenance will keep your laminator operating at its optimum level. Removing the enclosure covers to work on machine exposes person to electrocution and moving parts hazard.

  • Page 19: Roller Open And Close Rate

    Maintenance Roller open and close rate The rollers must open and close evenly to prevent excessive wear on the cylinders and bearings. This rate is set at the factory, but can be adjusted in the field. Follow the procedure below to adjust the nip rolls.

  • Page 20: Chapter 6 Warranty

    Warranty Warranty and Conditions AGL warrants all models of the laminator’s product line manufactured to be free from defects in workmanship and materials for a period of one year with the exception of operator caused damage, or surface abrasions to the laminating rolls or other obvious caused damage.
  • Page 21 IDLER ASSEMBLY, AGL64T/64C AGL-64-K4828 ELECTRICAL ASSEMBLY, AGL64C AGL-64-K2078 PNEUMATIC ASSEMBLY, AGL 64S,64T,64C AGL-64-K1133 INFEED TABLE ASSY, AGL 64 AGL-64-K2153 REAR TABLE ASSEMBLY, AGL 64T,64C AGL-XX-K2660 ACCESSORIES KIT, 44/4400/64 SERIES/6400/6450 To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 1...
  • Page 22 SHCS, 3/8-16UNC, 1 LG, BLACK 002243-08 HOLE PLUG, PUSH BUTTON 002243-10 HOLE PLUG, ENCLOSURE, 1 1/4" 000207-04 WASHER, FLAT, SAE, #10 DIA, 1/2 OD, 7/32 ID, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 2...
  • Page 23 Assy #: AGLD4925 BOM Rev: Model #: Rev: Rev: Date: 10/13/2004 Description: MAIN MACHINE FRAME ASSEMBLY, AGL64C/64T Item: Part #: Description: Qty: 001211-03 NUT, K-LOCK, #8-32UNC, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 2 of 2...
  • Page 25 NUT, HEX, #4-40UNC, ZINC 012140-32 BEARING, FLANGE, 4-BOLT, LARGE PATTERN, 2 BORE 000161-28 SSS, CUP PT, 3/8-24UNF, 1-3/4 LG, BLACK 012378-04 SSS, BRASS TIP, 1/4-20UNC, 1/4" LG. To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 2...
  • Page 26 BOM Rev: Model #: Rev: Rev: Date: 4/16/2002 Description: NIP ROLL ASSEMBLY, AGL64C, (BAUMER EYE) Item: Part #: Description: Qty: 012415-08 WASHER, LOCK, 8mm DIA, SPLIT, BLACK OXIDE To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 2 of 2...
  • Page 28 HHCS, 3/8-16UNC, 1-1/4 LG, ZINC 000207-08 WASHER, FLAT, SAE, 3/8 DIA, 13/16 OD, 13/32 ID, ZINC 000493-08 WASHER, LOCK, 3/8 DIA, SPLIT, ZINC 000651-05 NUT, HEX, NYLOCK, 1/4-20UNC, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 2...
  • Page 29 WASHER, FLAT, SAE, 1/4 DIA, 5/8 OD, 9/32 ID, ZINC 000493-06 WASHER, LOCK, 1/4 DIA, SPLIT, ZINC 000207-06 WASHER, FLAT, SAE, 1/4 DIA, 5/8 OD, 9/32 ID, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 2 of 2...
  • Page 31 BHSCS, 1/4-20UNC, 1-1/4 LG, BLACK 000009-12 SHCS, 1/4-20UNC, 1-1/2 LG, BLACK 000207-06 WASHER, FLAT, SAE, 1/4 DIA, 5/8 OD, 9/32 ID, ZINC 001000-02 KNOB, THUMB SCREW, KNURLED, 1 DIA, 1/4" SHS To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 2...
  • Page 32 KNOB, EXTRUDED ALUMINUM, 1/4-20UNC x 1-3/4 STUD 000059-12 BHSCS, 1/4-20UNC, 1-1/2 LG, BLACK 000195-05 NUT, HEX, JAM, 1/4-20UNC, ZINC 000125-04 SSS, CUP PT, #6-32UNC, 1/4 LG, BLACK To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 2 of 2...
  • Page 34 SSS, CUP PT, #10-24UNC, 1/2 LG, BLACK 000217-10 PIN, SPRING, 1/8 DIA, 1-1/4 LG 000928-56 RING, RETAINING, EXT. 7/8 000777-12 BEARING, THRUST, WASHER, 3/4 DIA BORE, .03 THICK To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 2...
  • Page 35 BUSHING, BRONZE, 3/4 ID. 7/8 OD. 7/8 LG 001360-08 BUSHING, FLANGE, BRONZE, 3/4 ID 7/8 OD 1 LG 000741-04 BUSHING, FLANGE, BRONZE, 5/8 ID 3/4 OD 1/2 LG 000007-06 SHCS, #10-24UNC, 3/4 LG, BLACK To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 2 of 2...
  • Page 37 Part #: Description: Qty: AGL-64-B2826 IDLER ROLLER, AGL64 SERIES 000639-10 SHOULDER SCREW, 5/8 DIA, 1-1/4 LG (1/2-13UNC) 000741-04 BUSHING, FLANGE, BRONZE, 5/8 ID 3/4 OD 1/2 LG To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 1...
  • Page 39 CABLE TIE, NYLON, WHITE, 5.5" LG 001090-02 CABLE TIE, MOUNT, ADHESIVE-BACKED, 1" SQ 001875-01 FUSE HOLDER, TERMINAL BLOCK, 35MM MTG, (NOW INCLUDES 001881-01) 001881-01 NOW PURCHASED AS PART OF 001875-01 To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 4...
  • Page 40 002523-08 FERRULE, INSULATED, 18AWG, WIDE COLLAR 002523-01 FERRULE, INSULATED, 16AWG, STD LENGTH, BLACK 002523-02 FERRULE, INSULATED, 14AWG, STD LENGTH, BLUE 000717-24 WIRE, STRANDED, 14 AWG, GREEN/YELLOW 14.00 To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 2 of 4...
  • Page 41 RELAY, MIDGET, 1PDT, 24VDC 002337-06 SOCKET, RELAY, 5-PIN, DIN RAIL MTG 012393 DOUBLE SIDED TAPE 002345-221 RESISTOR, METAL-FILM, 1%, 1/4W, 221 OHM 001509-16 TERMINAL, RING, INSULATED, 10AWG,1/4 STUD To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 3 of 4...
  • Page 42 AGL-64-K4828 Appl #: Assy #: BOM Rev: Model #: Rev: Rev: Date: 12/11/2002 Description: ELECTRICAL ASSEMBLY, AGL64C Item: Part #: Description: Qty: 002893-02 END BARRIER, FUSE BLOCK To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 4 of 4...
  • Page 44 VALVE, SOLENOID, 2 POSITION, 24VDC, EXT. PILOT 012572-04 CONNECTOR, SOLENOID VALVE 012011-01 MUFFLER, EXHAUST, 1/8NPT 001457-20 AIR CYLINDER, 2 DIA BORE, 2 1/2" STROKE, FINE THD 000007-10 SHCS, #10-24UNC, 1-1/4 LG, BLACK To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 1...
  • Page 46 SSS, CUP PT, #10-24UNC, 1/2 LG, BLACK 012416-06 WASHER, FLAT, SAE, 1/4 DIA, 5/8 OD, 9/32 ID, BLACK OXIDE 000207-04 WASHER, FLAT, SAE, #10 DIA, 1/2 OD, 7/32 ID, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 1...
  • Page 48 AGL-64-B2877 HOLE COVER, AGL64T/64C 000059-04 BHSCS, 1/4-20UNC, 1/2 LG, BLACK 000055-02 BHSCS, #8-32UNC, 1/4 LG, BLACK 000063-08 BHSCS, 3/8-16UNC, 1 LG, BLACK 000201-07 NUT, HEX, 3/8-16UNC, ZINC To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 1...
  • Page 50 ALLEN WRENCH, LONG ARM, 3/32, T-HANDLE 001446-11 ALLEN WRENCH, LONG ARM, 1/4 T-HANDLE 012248 CLOTH, LOW LINT, 12x13 012249 ALCOHOL, ISOPROPYL, 1 PINT 001530-070 FUSE, SLO-BLO, 7.0A, 250V, 1/4X1-1/4" OPERATORS MANUAL To order call Advanced Greig Laminators, Inc. 608-846-7016 10-Apr-08 Page 1 of 1...

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