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Summary of Contents for BST EcoGuide
- Page 1 Compact web guide control Installation and operating instructions EcoGuide MD.464.EN.04 Translation of the original instructions...
- Page 2 BST eltromat International GmbH Heidsieker Heide 53 D-33739 Bielefeld Tel.: +49 (0) 5206 999 0 Fax: +49 (0) 5206 999 999 E-mail: info@bst-international.com Internet: www.bst-international.com This document is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval of...
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Page 3: Table Of Contents
Protection class ................25 Voltage supply ................. 25 Sensors .................... 25 4.5.1 Edge sensors ................... 25 Power pack ..................27 Emissions ..................27 RoHS Conformity ................27 5 Transport, delivery and storage Transport ..................28 EcoGuide compact web guide control 3/70... - Page 4 Cable routing ................... 49 Connecting the cables ..............50 Ensuring equipotential bonding ............51 Cable connections ................53 7.5.1 Cable connections for the EcoGuide size 1-3 ........53 Voltage supply ................. 54 7.6.1 Requirements of the supply grid ............. 54 7.6.2 Connecting the voltage supply ............
- Page 5 Cleaning the sensors ............... 63 10.3.4 Cleaning the control panel .............. 63 11 Troubleshooting 12 Accessories and spare parts 12.1 Order address.................. 65 13 Customer Service 14 Shutting down and disposal Index Declaration of incorporation EcoGuide compact web guide control 5/70...
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Page 6: About This Document
Modifying or adding firmware to the integrated controller of ■ the compact web guide control must only be carried out by BST eltromat staff or by other persons specifically authorized by BST eltromat for this purpose Non-observance of this warning... -
Page 7: Target Group
Here you can read how dangers can be avoided. 1.4.2 Symbols Information that is essential for successful operation. Information that makes operation easier. Action requirements may include the following symbols: 1. Requirement for you to take actions. And ... EcoGuide compact web guide control 7/70... -
Page 8: Using The Keys
Accompanying documents (e.g. order confirmation) for this sys- tem and the operating instructions of the entire plant must be observed. The latest version of the installation and operating instructions for the EcoGuide compact web guide control in all available languages can be found at: www.bst-eltromat.com 8/70... -
Page 9: About Safety
You are only allowed to use the BST eltromat web guide control system to correct the position of web-shaped materials (e.g. those made from paper, film, cardboard, rubber, etc.). -
Page 10: Non-Intended Use
About safety safety rules. Nevertheless, their use may constitute a risk to life and limb of the user or of third parties or cause damage the BST eltromat web guiding systems and other equipment. Therefore BST eltromat web guide control systems must only to be used if they are working correctly and in a technically safe condition. -
Page 11: Non-Intended Operation
(be able to) access BST eltromat products via networks. Writing, deleting and editing of system data / files on BST el- ■ tromat products is not permitted. Excepted from this is service work carried out at the instruction of BST eltromat Internation- al GmbH. -
Page 12: General Safety Instructions
About safety When installing and operating the EcoGuide compact web guide control, do not only observe the safety instructions in these instal- lation and operating instructions, but also the generally applicable safety relevant information in accordance with DIN EN ISO 13857, DIN EN 349 and the industry-specific accident prevention regula- tions (UVV). - Page 13 Cable connections between the individual components of the web guide control must only be disconnected after the com- pact web guide control has been disconnected from the power supply. Any infringements will result in the warranty claim be- ing invalidated. EcoGuide compact web guide control 13/70...
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Page 14: Safety Instructions For Installation
► Before installation, make sure that the machine frame on which the EcoGuide compact web guide control is to be mounted has the respective load bearing capacity. 14/70 EcoGuide compact web guide control... -
Page 15: Qualification Of Personnel
If necessary, cover up moving parts of the production machine with film or cardboard ► Do not use the EcoGuide compact web guide control or ma- chine frame as a climbing aid or a stepladder. ►... - Page 16 Moreover, all personnel must satisfy all requirements that are de- rived from the following documentation or directives: Operating instructions for the entire system ■ National guidelines, laws and applicable guidelines for protect- ■ ing employees, general safety at workplaces and for accident prevention 16/70 EcoGuide compact web guide control...
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Page 17: Obligations Of The Operating Company And Personnel
Each and every employee is responsible for their own safety. In particular, each and every employee must abide by the following instructions: ► Read these instructions completely before working on or with the system and follow all safety instructions. EcoGuide compact web guide control 17/70... -
Page 18: Conduct In The Event Of Danger And Accidents
4. Initiate first aid measures. 5. Warn the emergency doctor and / or fire brigade. 6. Inform the responsible person at the operating location. 7. Clear the access route for the emergency vehicles. 18/70 EcoGuide compact web guide control... -
Page 19: Personal Protective Equipment
The guaranty terms are specified in the sales documentation. 2.8.1 Exemption of liability BST eltromat International GmbH is not liable for damage or de- fects to their products that originate from non-intended use (see Non-intended use, page 10). Liability for defects does also not apply if the fault originates from... -
Page 20: Exceptions To The Disclaimer
The damage results from a willful or grossly negligent breach of ■ duty on the part of BST eltromat International GmbH or its legal representatives or vicarious agents The damage is associated with injury to life, body or health and ■... -
Page 21: Design And Function
Design and function Design and function System description 3.1.1 System design General The EcoGuide compact web guide control consists of the following components: Pivoting frame with two deflection pulleys ■ Housing ■ Controller with keyboard ■ Actuator ■ One or two edge sensors (optical sensors or ultrasonic sensors) ■... -
Page 22: Functional Principle
Operating side Operating side left right Fig. 2: EcoGuide with control panel fitted 3.1.2 Functional principle In automatic mode, one or two edge sensors detect the current position (ACTUAL position) of the material web and transmit the respective information to the integrated controller. -
Page 23: Terms Used
In this instruction manual, the sensors of the compact web guide control are designated as "Sensor 1" and "Sensor 2". According to the BST eltromat definition, the following relationship applies between the selector switches and the scanning type for the... -
Page 24: Technical Specifications
Technical specifications Technical specifications Standard sizes 4.1.1 Size 1-3 Fig. 4: Dimensional drawing EcoGuide Size Width Y Roll length L Correction Rolls Ø D Controllable Max. web [mm] [mm] length C [mm] error [mm] tension [mm] ± 15 ± 15 ±... -
Page 25: Ambient Conditions
24 mm (±12 mm) digital operation 12 to 30 V⎓ Supply voltage (including ripple) Current consumption 20 mA (24 V⎓) Opto-transmitter wave length 630 nm Output signal (digital opera- BST eltromat CAN bus tion) Polarity reversal protection (supply) EcoGuide compact web guide control 25/70... - Page 26 -10 to +70 °C Protection class IP 54 Noise generation < 70 dB Weight < 400 g < 500 g Housing dimensions See separate product data sheet Complies with RoHS BST eltromat order number 3SEOP157271 26/70 EcoGuide compact web guide control...
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Page 27: Power Pack
* EU Directive for limiting the use of certain hazardous substanc- es in electric and electronic devices, "RoHS Directive" (Re- striction of Hazardous Substances). EcoGuide compact web guide control 27/70... -
Page 28: Transport, Delivery And Storage
Transport, delivery and storage Transport, delivery and storage Transport The EcoGuide compact web guide control is intended to be in- stalled in a production machine for web-type materials. The equipment will be shipped in accordance with the details stipulated in the order: Completely installed and connected to the production machine ■... -
Page 29: Scope Of Delivery
Lift and put the transport goods down carefully. Scope of delivery Obtain the scope of delivery from the delivery documents or con- firmation of order. Unpacking the delivery Upon delivery, immediately check the shipment for completeness and any transport damage. EcoGuide compact web guide control 29/70... -
Page 30: Storage
In the event that you wish to forward the components, keep the original packaging. The transport must only be carried out in the original BST eltromat transport packing. Otherwise dis- pose of the packaging in accordance with local disposal regula- tions. -
Page 31: Installation
Cordon-off the work area in order to prevent access by unau- thorized persons (e.g. by setting up barriers). ► Make sure that all parts of the machine where the BST eltromat components have to be installed have a sufficient load bearing capacity. -
Page 32: Selecting The Installation Location
Cover the affected area of the machine with film or paper. Parts falling down may damage the machine. ► Do not climb onto or walk on BST eltromat components or un- suitable parts of the machine. ►... -
Page 33: Tools And Auxiliary Material
Tools and auxiliary material For the installation of a EcoGuide compact web guide control in the standard version in the production machine, you need the fol- lowing tools and auxiliary material: 6.4.1... -
Page 34: Recommendations For Installation
Web running direction Observe the specified web running direction ! The web running direction is marked by an arrow on the pivoting frame. 34/70 EcoGuide compact web guide control... -
Page 35: Alignment Of The Compact Web Guide Control
The angle between the housing of the compact web guide control and the web run in the production machine must be precisely 90°. Material web Center pivoting frame = Center web run Fig. 6: Vertical alignment EcoGuide compact web guide control 35/70... -
Page 36: Deflection Pulleys
Last fixed roll before the infeed roll ekr CON 100 First fixed roll after the outfeed roll Fig. 7: Horizontal alignment 6.5.2 Deflection pulleys Fixing screws Deflection Fig. 8: Position of the deflection pulleys 36/70 EcoGuide compact web guide control... -
Page 37: Installation Positions
The fastening of the compact web guide control to the machine frame is carried out using four M8 screws. For this the base plate of the base frame is fitted with four M8 fastening screw threads (see fig. 10). EcoGuide compact web guide control 37/70... - Page 38 Drilling dust, splitter and loose parts may damage the machine. ► Before carrying out drilling or installation work, cover the af- fected area of the machine with film or paper. ► After installation work, check that the bolts are screwed tight. 38/70 EcoGuide compact web guide control...
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Page 39: Securing Hole Template
EcoGuide (Bottom view) Maximum screw depth from the underside of the base plate 10 mm Fig. 11: Securing hole template for EcoGuide sizes 1-3 Size Housing width Y [mm] Correction length C [mm] Borehole distance Y-30 [mm] EcoGuide compact web guide control... -
Page 40: Changing The Mounting Position Of The Controller
Installation Changing the mounting position of the controller Fig. 12: EcoGuide with a controller mounted on the left side If it is necessary to change the mounting position of the controller, please go through the steps as follows: 1. Disconnect all cable connections from the controller (see pos. 1 in fig. - Page 41 ► Please make sure that the top frame is able to move freely when mounting the controller. ► The minimum distance between top frame and controller has to be 60 mm (see fig. 16). EcoGuide compact web guide control 41/70...
- Page 42 6. Connect all connecting cables to the controller again (see fig. 17). Fig. 17: Connecting the cables 7. Fix the connecting cables to the controller mounting bracket by means of a cable tie (see fig. 18). 42/70 EcoGuide compact web guide control...
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Page 43: Changing The Mounting Position Of A Sensor / Mounting An Additional Sensor
Fig. 18: Fixing the connecting cables with a cable tie Changing the mounting position of a sensor / mounting an additional sensor Fig. 19: EcoGuide with a sensor mounted on the left side If it is necessary to change the mounting position of a sensor or to mount an additional sensor, please go through the steps de- scribed in the following chapters. -
Page 44: Preparing The Mounting Rail
6.9.4 "Mounting the sensor". Please go through the steps as follow: 1. Remove the fixing screw (see pos. 1 in fig. 21) of the sensor and then remove the sensor from the sensor holder. 44/70 EcoGuide compact web guide control... -
Page 45: Preparing The Sensor Holder
2. Remove the locking screw from the sensor holder (see pos. 3 in fig. 22). Fig. 22: Sensor holder configured for the left side 3. Turn over the sensor holder and put the locking screw into the sensor holder, as shown in fig. 23. EcoGuide compact web guide control 45/70... -
Page 46: Mounting The Sensor
3. Put the sensor onto the sensor holder and fix it with the fixing screw (see pos. 1 in fig. 25). 4. Pass through the sensor connecting cable to the sensor and connect it to the sensor (see pos. 2 in fig. 25). 46/70 EcoGuide compact web guide control... - Page 47 Installation Fig. 25: Mounting the sensor EcoGuide compact web guide control 47/70...
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Page 48: Electrical Connection
► Before connecting, make sure that the mains voltage corre- sponds with the details specified on the nameplate of the components. ► Select the correct terminals and polarity when connecting the power supply. 48/70 EcoGuide compact web guide control... -
Page 49: Cable Routing
Fig. 26: Separate routing of signal and supply cables ① Cable duct ② Signal cable ③ Supply cable ► Establish cable connections between the components accord- ing to the connecting diagram. EcoGuide compact web guide control 49/70... -
Page 50: Connecting The Cables
► After connecting, in both cases check the correct fit of the ca- ble. 50/70 EcoGuide compact web guide control... -
Page 51: Ensuring Equipotential Bonding
(see figure 13). ► Remove the paint coating in the contact area. Through hole Threaded hole Fig. 27: Use of fan-type washers ① Screw ② Nut ③ Fan-type washer ④ Washer ⑤ Earthing cable EcoGuide compact web guide control 51/70... - Page 52 For the connection of a cable ③ for the equipotential bonding (wire cross-section 1.5 – 2.5 mm ), please use the push-on con- nector ④ on the flat connector of the bottom frame (see Fig. 28). 52/70 EcoGuide compact web guide control...
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Page 53: Cable Connections
Electrical connection Cable connections 7.5.1 Cable connections for the EcoGuide size 1-3 On the back panel of the ekr CON 100 controller integrated in the EcoGuide the following sockets can be accessed: Fig. 29: Connections of the controller ① Sensor 1 (edge sensor) ②... -
Page 54: Voltage Supply
Electrical connection Voltage supply 7.6.1 Requirements of the supply grid The voltage supply of the EcoGuide compact web guide control is carried out via an external power pack (Specification see chapter 4.6). NOTE Incorrect voltage supply can cause damage to the surface of the compact web guide con- trol. -
Page 55: Remote Control (Option)
The truth table for the remote control inputs can be obtained in the documentation of the ekr CON 100 controller. 7.7.2 Connecting the remote control The connection procedure for the remote control can be obtained in the documentation of the ekr CON 100 controller. EcoGuide compact web guide control 55/70... -
Page 56: Commissioning
Earth the controller. ► Cover or fence off any adjacent parts that are still live. ► Open the housing of the EcoGuide compact web guide control only at zero potential. WARNING Danger of death from actuator movements! During function tests, parts of your body may be crushed, cut or hit. -
Page 57: Requirements
Further information on setting up the ekr CON 100 A detailed description of all setting up processes and settings of the ekr CON 100 controller integrated in the EcoGuide can be found in the separate operating manual ekr CON 100 (EDP no. -
Page 58: Operation
3. Undo the clamping screws on the sensor adjustment unit and push the sensors outside in the direction of the arrow. Clamping screws Fig. 31: Undo the clamping screws and move the sensors outwards 58/70 EcoGuide compact web guide control... - Page 59 The display screen of the relative cover of the respective sensor shows the value of "50%". 7. Tighten up the clamping screws of the sensor adjustment units. EcoGuide compact web guide control 59/70...
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Page 60: Operating The Ekr Con 100 Controller
Operation Operating the ekr CON 100 controller The general operation of the ekr CON 100 controller is described in detail in the operating manual ekr CON 100 (EDP no. MD.461). 60/70 EcoGuide compact web guide control... -
Page 61: Maintenance And Cleaning
/ cleaning! ► Have the maintenance and cleaning carried out only by quali- fied personnel that have been instructed by BST eltromat ser- vice personnel or authorized personnel. ► Carry out the maintenance and cleaning as described in the following chapters. -
Page 62: 10.2 Maintenance Table
Both deflection pulleys of the pivoting frame have ball bearings with life-long lubrication and are therefore maintenance-free. ► For the processing of materials with intensive dust accumula- tion, clean the surfaces of the deflection pulleys of dust and dirt every four weeks. 62/70 EcoGuide compact web guide control... -
Page 63: 10.3.3 Cleaning The Sensors
The cleaning of the housings should be carried out once a week with a dry, clean and soft cloth. ► A commercial liquid cleaner may be used in the event of inten- sive soiling. Observe protection class IP 40! EcoGuide compact web guide control 63/70... -
Page 64: Troubleshooting
Danger of death and material damage caused by incorrect trou- bleshooting! ► Have the troubleshooting carried out only by qualified person- nel that have been instructed by BST eltromat service person- nel or authorized personnel. ► Only have the faults rectified by BST eltromat customer ser- vices with the following measures or according to their instruc- tions. -
Page 65: Accessories And Spare Parts
Accessories and spare parts Accessories and spare parts 12.1 Order address Accessories and spare parts can be purchased under the following address: BST eltromat International GmbH Heidsieker Heide 53 D-33739 Bielefeld Germany Tel.: +49 (0) 5206 999 767 Fax: +49 (0) 5206 999 0 E-mail: service@bst-international.com... -
Page 66: Customer Service
Customer Service Do you have any questions about this product? Or for other prod- ucts or services from BST eltromat International? Then please contact the following address. In order to be able to reply to your request as soon as possible,... -
Page 67: Shutting Down And Disposal
Also note the legal regulations as well as local recycling guidelines for this purpose. Returning the system to BST eltromat International GmbH is gen- erally possible. For this purpose and all other questions, please contact BST eltromat customer services, page 66. -
Page 68: Index
ESD protection ..........14 Pivoting frame ..........62 Sensors ............63 Firmware............6 Adding firmware ..........6 Operating display ..........26 Functional principle ......... 22 Operating instructions Further information ........... 8 Use ..............14 Operating mode 68/70 EcoGuide compact web guide control... - Page 69 Index Automatic ............22 Ultrasonic ............26 Optical sensors ..........25 Set position ............. 59 Outfeed path ........... 35 Settings for commisoning ....... 57 Shutting down and disposal ......67 Standard sizes ..........24 Personal Storage ............30 Qualification ........... 15 Supply voltage ..........
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Page 70: Declaration Of Incorporation
Declaration of incorporation 70/70 EcoGuide compact web guide control...
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