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Summary of Contents for BST iPQ-Spectral
- Page 1 Color Operating Manual iPQ-Spectral Spectral measuring head (C11 SensorUnit) with traverse bar ELT-ZA.x, camera unit LVU-CAM-UNIT.x (option) and motorized backing unit BW-UNIT.x (option) MD.587.EN.02...
- Page 2 BST GmbH Remusweg 1 D-33729 Bielefeld Tel.: +49 (0) 521 400 70 0 Fax: +49 (0) 5206 999 999 E-Mail: info@bst.group Internet: www.bst.group This documentation is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval...
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Page 3: Table Of Contents
Cleaning the measuring roller.................. 27 6.1.4 Cleaning the traverse bar.................... 27 6.1.5 Cleaning the backing wheel (option) ................ 27 Maintenance of the spectral measuring head by BST.......... 28 Replacing the backing wheel.................. 28 6.3.1 Dismantling the backing wheel ................... 29 6.3.2 Installing the backing wheel.................. - Page 4 Installing the spectral measuring head on the traverse bar ........ 34 7.2.1 Installing the spectral measuring head ............... 34 7.2.2 Installing the camera.................... 35 8 Replacing the traverse bar motor .............. 36 9 Dismantling and disposal ................. 38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit)
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Page 5: About This Document
Here you can find how to avoid the danger. ► NOTICE Danger that may lead to damage to assets! There is no risk of injury. Here you can find how to avoid the danger. ► iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 5/38... -
Page 6: Symbols
Observe the accompanying documents (e.g. order confirma- ► tion) for this system and the operating instructions of the en- tire system. The latest version of these instructions can be obtained in all available languages at: www.bst.help 6/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 7: About Safety
■ belong to the system. An exception are such third party com- ponents that have been supplied by BST or have been explicitly approved for being operated with the system. Any part found to be working incorrectly must be replaced us- ■... -
Page 8: Non-Intended Use
Non-intended Modification of Electronic Data No virus scanners, firewalls or similar items may be installed on ■ any products of BST GmbH. Virus scanners or other scan or re- gistration programs must not (be able to) access products via networks. -
Page 9: Safety Instructions
All software supplied is protected by copyright and must not be ■ edited, copied or made available to third parties. Except where explicit approval has been sought from BST GmbH or the re- spective owner of the copyright. Safety Instructions Every user must read and follow the safety instructions in these instructions before working with or on the system. - Page 10 The flash tubes of the camera release a low amount of ozone! Free ozone is harmful to health if it enters the respiratory tracts. For this reason, ensure sufficient ventilation of the installation ► location of the camera. 10/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit)
- Page 11 Severe injuries caused by live components with up to 1000 V! Damage to highly sensitive optical / electronic components due to touching, soiling or vibration. Only allow BST service personnel or other authorized personnel ► to open, perform maintenance on or repair the spectral meas- uring head.
- Page 12 If the traverse bar is tilted, the slide can move by itself and cause crushing injuries. Secure the slide of the traverse bar against moving during dis- ► mantling of the system (e.g. with tape). 12/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit)
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Page 13: Qualification Of The Personnel
Operating instructions for the entire system ■ National guidelines, laws and applicable guidelines for protect- ■ ing employees, general safety at workplaces and for accident prevention iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 13/38... -
Page 14: Duties Of The Operating Company And Personnel
Only personnel are assigned that are qualified and trained for ■ the respective task The responsibility of the personnel is determined for the task ■ to be completed and that the personnel are informed 14/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 15: Duties Of The Personnel
4. Initiate first aid measures. 5. Warn the emergency doctor and / or fire brigade. 6. Inform the responsible person at the operating location. 7. Clear the access route for the emergency vehicles. iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 15/38... -
Page 16: Personal Protective Equipment
The warranty terms are specified in the sales documentation. 2.8.1 Disclaimer BST GmbH is not liable for damage or defects arising from any in- correct or non-intended use of the product, see Non-intended Use, page 8. Liability for defects does also not apply if the fault originates from... -
Page 17: License And Liability For Software Supplied
Otherwise, the specific terms of license of BST GmbH apply. 2.8.3 License and Liability for Software Supplied Software supplied that has not been produced by BST GmbH un- derlies the respective liability and license agreements of the man- ufacturer. iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 18: Technical Data
Technical data Technical data Overview The following technical data applies to the iPQ-Spectral spectral measuring head. Spectral measuring head Described object Types Spectral measuring head C11 SensorUnit Supply Measurement Spectral measuring range 380 nm to 730 nm Measuring geometry 45°x:0°... -
Page 19: Backing Unit
4x M6 screws Environment Operating temperature 10 ... 40 °C Ambient temperature - 20 ... 60 °C Air humidity (relative) 10 ... 90 %, no condensation Protection type IP20 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 19/38... -
Page 20: Measuring Head And Traverse Bar Components
Either a coated measuring roller or a motorized backing unit with backing wheel is supplied for backing the printed web. The follow- ing figure shows the mechanical components and the electrical connections of the motorized backing unit. 20/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) - Page 21 Connection for motor cable ⑩ Traverse bar motor ⑪ Pressure reducer with overpressure valve (installed on junc- tion box) ⑫ Connection for customer-provided compressed air supply ⑬ Connection of the motorized backing unit iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 21/38...
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Page 22: Assembly And Commissioning/Start-Up
For further information on in- stalling the measuring roller/backing wheel, please refer to the manufacturer’s documentation (and the mechanical drawings in the supplied customer documentation). 22/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 23: Installing The Traverse Bar
Assembly and commissioning/start-up Installing the traverse bar Only BST personnel may install the traverse bar(s). This ensures that the requirements for traverse bar alignment described below are observed. Requirements The side walls must have sufficient load-bearing capacity. Use the following formulas for calculating the required load-bearing capa-... -
Page 24: Cable Connections
4. Connect the cables to the system housing. ð The complete recording unit is now operational. Once all re- maining installation work is complete, you can switch on the iPQ-Center system and calibrate the traverse bar (function test). 24/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 25: Maintenance And Cleaning
If the measuring results are faulty in any other way, have BST perform maintenance on the spectral measuring head. -
Page 26: Cleaning The Protective Glass Panes
Applicators, order number 361 or 362). For heavy soiling, (e.g. ink mist), you may also use methanol or alcohol for cleaning. Ensure that no visible residue (e.g. streaks) remains on the tile insert. 26/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 27: Cleaning The Measuring Roller
For minor soiling, use a commercial glass cleaning agent and a ► clean, dry cloth to clean the optional backing wheel. For heavy soiling, (e.g. ink mist), you may also use isopropanol for clean- ing. iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 27/38... -
Page 28: Maintenance Of The Spectral Measuring Head By Bst
If the backing wheel check by the iPQ-Spectral-System repeatedly fails despite thorough cleaning of the backing wheel, the backing wheel may have to be replaced. In this case, contact the BST eltro- mat service department to have the backing wheel replaced. -
Page 29: Dismantling The Backing Wheel
8. Insert the fastening screws in the two previously unused threads and tighten the two fastening screws. 9. Pull the backing wheel with the shaft-to-collar connection off the shaft and remove the backing wheel from the housing. iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 29/38... -
Page 30: Installing The Backing Wheel
4. 2. Insert the fastening screws in the two previously unused threads and tighten the two fastening screws. 3. Fully undo the two fastening screws on the shaft-to-collar con- nection. 30/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) - Page 31 7. Position the holding bracket underneath the front housing cover and fasten it using the two fastening screws. 8. Fit the rear housing cover on the housing again. 9. Tighten the fastening screw of the rear housing cover. iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 31/38...
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Page 32: Installing / Dismantling The Spectral Measuring Head
Continue reading in chapter Dismantling the camera unit, page 32 in this case. 7.1.1 Dismantling the camera unit Perform the following steps to remove the camera unit from the traverse bar: 32/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 33: Dismantling The Spectral Measuring Head
Keep the four M5 fitted bolts for later use. They are re- quired for installing the spectral measuring head! 3. Carefully lift the spectral measuring head off the support plate with two hands. Deposit the spectral measuring head on a stable, level surface. iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 33/38... -
Page 34: Installing The Spectral Measuring Head On The Traverse Bar
3. Reconnect the functional grounding cable of the spectral meas- uring head and the signal cable (X1). Tighten the nut of the functional grounding cable connection, then lock or screw tight all plug connections. 34/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) -
Page 35: Installing The Camera
35. 4. Check the recertification date of the spectral measuring head in the iPQ-Center under SETTINGS. If an old date is displayed there, please contact the BST eltromat help desk. 7.2.2 Installing the camera Perform the following steps to re-install the camera unit on the traverse bar, once the maintenance work is completed: 1. -
Page 36: Replacing The Traverse Bar Motor
Perform the following step to replace the traverse bar motor: 1. Undo the four fastening screws. 2. Carefully remove the traverse bar motor including gear wheel from the fastening flange. 36/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit) - Page 37 1. Connect the motor cable to the spectral measuring head. Screw tight the plug connection. 2. Switch on the iPQ-Center system again. ð The spectral measuring head and iPQ-Center system are op- erational again iPQ-Spectral – Spectral measuring head (C11 SensorUnit) 37/38...
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Page 38: Dismantling And Disposal
4. Remove the traverse bar from the machine stand. Following dismantling, dispose of all components in an environmentally safe manner. Never add dismantled units to domestic waste! Properly dispose of the indi- vidual components with electronic waste. 38/38 iPQ-Spectral – Spectral measuring head (C11 SensorUnit)
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