Sony CA-550 Maintenance Manual
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Sony CA-550 Maintenance Manual

Sony CA-550 Maintenance Manual

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CAMERA ADAPTOR
CA-550/550P
MAINTENANCE MANUAL
1st Edition
Serial No. 50001 and Higher

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Summary of Contents for Sony CA-550

  • Page 1 CAMERA ADAPTOR CA-550/550P MAINTENANCE MANUAL 1st Edition Serial No. 50001 and Higher...
  • Page 2 ! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

  • Page 3: Table Of Contents

    Preparation .................... 3-1 (E) 3-1-1. Equipment Required............. 3-1 (E) 3-1-2. Notes on Adjustment ............3-1 (E) 3-1-3. Connection ................3-2 (E) 3-1-4. Initial Settings ..............3-3 (E) 3-2. AU-211 Board Adjustment ..............3-3 (E) 3-2-1. BATTERY ALARM SET Adjustment ........3-3 (E) 1 (E) CA-550 CA-550P...
  • Page 4 TRIAX AND FUNCTION SWITCHES/CONTROLS ......4-4 POWER BLOCK ..................4-5 REAR PANEL BLOCK ................4-6 SCREWS AND WASHERS ..............4-7 4-3. Electrical Parts List ..................4-8 4-4. Supplied Accessories ................4-27 4-5. Optional Fixtures ..................4-27 2 (E) CA-550 CA-550P...
  • Page 5 TR-90 BOARD ................... 7-6 MD-103 BOARD ..................7-8 DM-98 BOARD ..................7-10 FRAME WIRING ..................7-12 8. Board Layouts AU-211 BOARD ..................8-1 TR-90 BOARD ................... 8-3 MD-103 BOARD ..................8-5 DM-98 BOARD ..................8-7 MB-605 BOARD ..................8-9 3 (E) CA-550 CA-550P...

  • Page 7: Installation

    : In connection with VTR ON:GND : In connection with CCU OFF:OPEN • TRIAX King type (for CA-550) Fischer type (for CA-550P) INCOM (5P FEMALE) • RET OUT BNC 75 Ω 1.0 Vp-p * Refer to Section 1-4. “Function of Internal Switches, DM-98 Board”...
  • Page 8 Color Framing SIGNAL SPECIFICATIONS No connection GND for UNREG No connection No connection (0 dBu=0.775 Vrms) No connection UNREG +12 V OUT +12 V dc 200 mA max VTR connector is disabled when the CCU is connected. 1-2 (E) CA-550 CA-550P...
  • Page 9 VTR Action or when the servo is REC START into STOP lost mode, or in mode by itself REC mode (REC RESET signal does not appear when VTR is put into STOP mode by operating the camera) 1-3 (E) CA-550 CA-550P...
  • Page 10 5 Vp-p 5 Vp-p, 4700 Ω, Pull up IIC CLOCK IN (CA) 5 Vp-p IIC DATA IN/OUT (CA) 5 Vp-p, 4700 Ω, Pull up IIC CLOCK IN (ST) 5 Vp-p IIC DATA IN/OUT (ST) (0 dBu=0.775 Vrms) 1-4 (E) CA-550 CA-550P...

  • Page 11: Connection Connector

    1-566-425-11 Plug, 4P Male or (4P FEMALE) HIROSE HR10A-7P-4P equivalent 1-564-184-00 Plug, 26P Female or 3. Loosen the plug counterclockwise by pliers. (26P MALE) CCZ cable assembly (option) CCZ-2 (2m)/CCZ-10 (10m) 4. Disassemble as illustrated and unsolder. ↓ 1-5 (E) CA-550 CA-550P...

  • Page 12: Wiring Diagrams For Cables

    1-2. Connectors and Cables 1-2-4. Wiring Diagrams for Cables CCA-5 Cable CCZ Cable 1-6 (E) CA-550 CA-550P...

  • Page 13: Installaton Of Coax Connector

    CN3 on the FL-180 board. Insert until it with a coaxial cable, instead of a triaxial cable, the TRIAX clicks. connector of the CA-550/550P can replace the supplied COAX connector. Proceed as follows. 1. Remove the six screws to remove the MIC connector panel.

  • Page 14: Function Of Internal Switches

    MIC1 : MIC signal input at MIC IN connector of BVP- Turn on to output the program audio to EARPHONE jack. 550/550P Factory-set position : OFF MIC2 : MIC signal input at MIC IN connector of CA-550/ 550P SW2-8 : PB AUDIO ON/OFF switch Factory-set position : MIC 1 Turn on to output the playback audio to EARPHONE jack while VTR is playing back.
  • Page 15 OFF ON RET VIDEO OUT (in connection with CCU) PB VIDEO OUT (in connection with VTR) VBS IN OFF ON RET VIDEO OUT (in connection with CCU) PB VIDEO OUT (in connection with VTR) MONITOR OUT 1-9 (E) CA-550 CA-550P...

  • Page 16: Instance Of Sytem Configuration

    COAX CABLE ENG/EFP LENS OTHER OPTIONAL ACCESSORIES For BVP-500/500P STANDALONE UNIT BKP-5910/5910P SCRIPT HOLDER BKP-7911/7912 For BVP-550/550P ELECTRET CONDENSER MICROPHONE ECM-MS5 MICROPHONE C-74 (Sony P/N 1-542-099-11) CRADLE SUSPENSION CRS-3P CARRYING CASE LC-303SFT For CA-550/550P TELEPROMPTER UNIT BKP-5971 1-10 (E) CA-550 CA-550P...
  • Page 17 (*1) *1: CCA-5 CABLE LENGTH RCP-700/701 CCA-5 CCA-5 CCA-5 Total length 200m or less *2: TRIAX CABLE LENGTH Diameter Maximum length 8.5 mm 1000 m (500m*) 14.5 mm 2000 m (1000m*) * When BKP-5971 is installed 1-11 (E) CA-550 CA-550P...
  • Page 18 1-5. Instance of Sytem Configuration COLOR VIDEO CAMERA BVP-550/550P 1.5" VF(BVF-10/10CE) CCD UNIT OHB-450/450P CAMERA ADAPTOR DIGITAL VIDEO CASSETTE OHB-451/451P CA-550/550P RECORDER OHB-550/550P DVW-250/250P OHB-550W/550WP CCZ CABLE ENG/EFP LENS REMOTE MASTER AC ADAPTOR CONTROL SETUP AC-550/550P PANEL UNIT RCP-700 MSU-700...

  • Page 19: Service Overview

    Service Overview The power block inside the CA-550/550P will go very hot during operation. If you remove the side panel and touch the power block, there is some danger to get burned. When you would open the side panel for check or adjustment, please allow for at least 10 minutes after powering off until the inside cools off.

  • Page 20: Circuit Description

    2-3. Circuit Description 2-4. Self-Diagnosis The CA-550/550P mainly consists of the following boards. The CA-550/550P has a diagnosis mode used for self- diagnosis of every plug-in board. The diagnosis page is MD-103 board displayed on the viewfinder screen of the camera.

  • Page 21: Extension Boards

    * Only when no video signal is input. Connecting When the CA-550/550P is not connected to the CCU, the columns 1 through 3 will display “– –”. • Be careful not to insert the flexible card wire obliquely.

  • Page 22: Replacement Of Board

    P2.6 Precision P2.6 Precision P2.6 Precision MIC connector panel P2.6 4. Disconnect the two connectors, CN1 from the convert- er and CN4 from the FL-180 board. Remove the two screws securing the FL-180 board. B2.6 B2.6 2-4 (E) CA-550 CA-550P...

  • Page 23: Replacement Of Cn-1190 Board

    4. Disconnect CN2 from the DM-99 board. Remove the CN-1190 three screws and remove the spacers and the DM-99 board. 7. Install a new board in the reverse procedures of the removal. DM-99 (option) Spacer DM-98 Spacer 2-5 (E) CA-550 CA-550P...

  • Page 24: Adjustment After Replacement Of Board

    CN-1164 — LP-87 — AC.DC/DC Converter — 4. Pull out the AC.DC/DC converter and disconnect the two connectors from the converter. AC DC/DC converter 5. Install a new converter in the reverse procedures of the removal. 2-6 (E) CA-550 CA-550P...

  • Page 25: Replacement Of Multiplex (Mpx) Filter

    Spacer Spacer 6. Disconnect CN4 from the FL-180 board. Board rail 9. Install a new filter in the reverse procedures of the removal. In replacing the multiplex filter, replace the cushion at the same time. FL-180 2-7 (E) CA-550 CA-550P...

  • Page 26: Periodic Replacement Part

    EEPROM that is holding data inherent in the unit. The CALL SW COVER part number listed in Section 4 “Spare Parts” is for an EEPROM which is not programmed. If replacement is needed, consult your Sony representatives. 2-8 (E) CA-550 CA-550P...

  • Page 27: Notes On Repair Parts

    Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts list has the present standardized repair parts.

  • Page 29: Electrical Alignment

    Tektronix 1751 or equivalent (for PAL) • Digital voltmeter Advantest TR6845 or equivalent • Video signal generator • Color monitor Sony BVM-1911/2811 or equivalent (for NTSC) Sony BVM-2011P/3011P or equivalent (for PAL) Peripheral Equipment • Color video camera BVP-550/550P • CCD unit OHB-450/451/550/550WS series •...

  • Page 30: Connection

    3-1. Preparation 3-1-3. Connection For general adjustments 1.5" VF CAMERA ADAPTOR CAMERA CONTROL CCD UNIT CA-550/550P UNIT Waveform monitor CCU-700/700P A-ch TRIAX CABLE ENG/EFP LENS (100 to 1000m) 75Ω COLOR VIDEO For MD board CAMERA adjustment Vector scope BVP-550/550P CCA-5 CABLE For TR board adjustment (max.

  • Page 31: Initial Settings

    3-1-4. Initial Settings 3-2. AU-211 Board Adjustment 1RV1 and 1RV3 on the AU-211 board adjust the VTR CA-550/550P playback audio level and side tone level respectively, and When switching the following switches from a customer- they can be set according to a customer’s preference.

  • Page 32: Board Adjustment

    Adjustment Point : 1LV3 (6.7 MHz)/TR-90 (F-3) : 6,700 ±5 kHz Specifications CENTER FREQ 6.2 MHz SPAN 50 kHz 1 kHz Note : After the adjustment is complete, be sure to return S1003/ AT-88 to its customer-set position. TR-90 BOARD (COMPONENT SIDE) 3-4 (E) CA-550 CA-550P...

  • Page 33: Mic 2 Deviation Adjustment

    : 7,100 ±5 kHz • Feed an 1.0-kHz, -60 dBu (2.2 mVp-p) sine wave signal Specifications from the audio generator to the MIC connector on the CA-550/550P. (Refer to Section 3-1-3 “Connection — For audio adjustments”. Test Point : TP4/TR-90 (F-2) Adjustment Point : 1RV3 (MIC2 DEV)/TR-90 (F-4) : A = 18.0 ±0.8 kHz...

  • Page 34: Incom Deviation Adjustment

    • Feed an 1.0-kHz, -60 dBu (2.2 mVp-p) sine wave signal : Center frequency 5,600 ±5 kHz from the audio generator to the INCOM connector on the Specifications CA-550/550P. (Refer to Section 3-1-3 “Connection — For audio adjustments”. Test Point : TP1/TR-90 (E-2) Adjustment Point : 1RV1 (INCOM DEV)/TR-90 (E-4) : A = 20.0 ±0.8 kHz...

  • Page 35: Incom Demodulation Adjustment

    4. Slowly turn 1T202 (A-2) until a sign wave appears around 5.0 Vdc. Adjust 1T202 for the following T202 T203 specifications. TP204 Adjustment Point : 1T202/TR-90 (A-2) : C = 5.0 ±0.1 Vdc Specifications TR-90 BOARD (COMPONENT SIDE) 3-7 (E) CA-550 CA-550P...

  • Page 36: Pgm Demodulation Adjustment

    4. Slowly turn 1T200 (B-2) until a sign wave appears around 5.0 Vdc. Adjust 1T200 (B-2) for the following specifications. Adjustment Point : 1T200/TR-90 (A-2) : C = 5.0 ±0.1 Vdc Specifications T200 T201 TP203 TR-90 BOARD (COMPONENT SIDE) 3-8 (E) CA-550 CA-550P...

  • Page 37: Data Demodulation Circuit Adjustment

    Frequency counter : C = 4.9 ±0.1 V Specifications Preparations : • Set the POWER switch of the CA-550/550P to OFF. • CCU-700/700P/700A/700AP setting Extend the AT-88 board of the CCU. Supply +2.5 Vdc to pin C19 (GND:E1)/extension board (extending AT-88) from the DC variable power supply.

  • Page 38: Board Adjustment

    Adjustment Point : 1RV13 (VCO ADJ)/MD-103 (F-3) : 45, 000, 000 ±10 Hz Specifications H rate Note : • After the adjustment is complete, be sure to turn off the TEST 2 button of MSU-700. PROMPT GENLOCK RV13 MD-103 BOARD (COMPONENT SIDE) 3-10 (E) CA-550 CA-550P...

  • Page 39: Y Sync Cancel Adjustment

    Adjust 1RV2 so that the H SYNC portion is flat. Flat H rate Note : • After the adjustment is complete, be sure to turn off the TEST 2 button of MSU-700. PROMPT GENLOCK V rate MD-103 BOARD (COMPONENT SIDE) 3-11 (E) CA-550 CA-550P...

  • Page 40: Y/Skin 90° Adjustment

    Test Point : TP26 (GND:E5)/DM-94 (F-8) Trigger : SYNC OUTPUT connector/ CCU rear panel Adjustment Point : 1FL2/MD-103 (C-2) : A = 0 ±2 mV Specifications H rate PROMPT V rate GENLOCK MD-103 BOARD (COMPONENT SIDE) 3-12 (E) CA-550 CA-550P...

  • Page 41: B-Y Level Adjustment

    1RV11 (B-Y CAR BAL)/MD-103 (E-4) MD-103 (A-4) : A = 700 ±14 mV Specifications Adjustment Procedure : Adjust 1RV7 and 1RV11 alternately so that the amplitude “A” is minimum. H rate H rate PROMPT GENLOCK RV11 MD-103 BOARD (COMPONENT SIDE) 3-13 (E) CA-550 CA-550P...

  • Page 42: R-Y/B-Y Dc Balance Adjustment

    Adjust 1FL5 so that a negative absolute value of DC voltage is maximum. The voltage changes slowly. When reading the value, allow for 2 or 3 seconds after turning 1FL5. PROMPT V rate GENLOCK RV12 MD-103 BOARD (COMPONENT SIDE) 3-14 (E) CA-550 CA-550P...

  • Page 43: Mhz Trap Adjustment

    Adjustment Point : 1FL3 (67.5 MHz TRAP)/ MD-103 (C-2) Adjustment Procedure : Adjust 1FL3 so that the signal level around 67.5 MHz is minimum. Minimum CENT FREQ 67.5 MHz SPAN 2.0 MHz PROMPT GENLOCK MD-103 BOARD (COMPONENT SIDE) 3-15 (E) CA-550 CA-550P...

  • Page 44: Board Adjustment

    • Feed the10-step signal from the video signal generator to the RET 1 IN connector on the CCU rear panel. Test Point : RET OUT connector/ CA-550/550P Adjustment Points : 1LV1 (RET FREQ)/DM-98 (B-1) 1LV2 (RET TUNE)/DM-98 (C-6) (For PAL) Note •...

  • Page 45: Vbs/Monitor Level Adjustment

    TEST 2 button→ ON (Lights) GAMMA OFF button→ ON (Stays out) Equipment : Waveform monitor Video signal generator Test Point : RET OUT connector/CA-550/550P Adjustment Point : 1RV2 (RET OUT)/DM-98 (F-2) (provides a 10-step signal) : A = 1.00 ±0.05 Vp-p Specifications Preparations : •...

  • Page 47: Spare Parts

    Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts list has the present standardized repair parts.

  • Page 48: Exploded Views

    3-165-162-01 s SCREW, PRECISION (P2.6X5)(TYPE1) 3-693-982-01 s CUSHION(MPX) 3-326-148-01 o PACKING (A) 3-724-753-01 o RING 3-673-018-11 s SCREW, BLIND 3-729-061-01 s SCREW (M2X4.5) (TYPE 1) 3-687-116-01 o WASHER (4), STOPPER 3-942-866-01 s NUT(M3)(3X0.5), NYLON 3-692-113-11 o WEDGE,HANGER 3-692-117-02 o RAIL CA-550 CA-550P...

  • Page 49: Left Side Panels And Boards

    3-692-187-02 o PLATE,PROTECTION “PROMPT/GENLOCK””RET OUT” 3-717-823-01 s COVER, BNC 1-564-603-11 s CONNECTOR(W/ DC SW)4P MALE 3-741-726-01 o CAP (2), XLR “DC IN” 4-924-260-01 o BOSS (D) 1-565-072-11 s CONNECTOR, 4P FEMALE “DC OUT” 2-280-622-01 o SUPPORT (M3), HEXAGON CA-550 CA-550P...

  • Page 50: Triax And Function Switches/Controls

    1-576-231-41 s FUSE (H.B.C.) 250A T4AH 1-657-762-21 o PRINTED CIRCUIT BOARD, SW-750 3-692-172-02 o PLATE,TRIAX 1-657-763-21 o PRINTED CIRCUIT BOARD, SW-784 3-692-177-02 o COVER,SWITCH PS 3-692-178-11 o PLATE,CONNECTOR(PS) 1-762-548-11 s SWITCH, TOGGLE 7-623-710-97 s WASHER 18, WABE TYPE CA-550 CA-550P...

  • Page 51: Power Block

    POWER BLOCK B2.6 B2.6 Part No. SP Description A-8272-595-A o MOUNTED CIRCUIT BOARD, FL-180 A-8272-598-A s CONVERTER, AC.DC/DC CA-550 CA-550P...

  • Page 52: Rear Panel Block

    3-741-726-01 o CAP (2), XLR (FOR MALE CONNECTOR) 1-657-764-21 o PRINTED CIRCUIT BOARD, CN-1164 3-741-727-01 o CAP (1), XLR (FOR FEMALE 1-955-074-11 o HARNESS, SUB (CCZ) CONNECTOR) 3-166-346-01 s CAP (CCZ), DROP PROTECTION 3-849-405-00 s COVER, EARPHONE JACK 3-186-499-01 o CONNECTOR, CAP CA-550 CA-550P...

  • Page 53: Screws And Washers

    7-682-563-04 s SCREW +B 4X12 7-682-563-09 s SCREW +B 4X12 7-683-404-04 s BOLT,HEXAGON SOCKET 3X8 7-683-413-05 s BOLT,HEXAGON SOCKET 2.6X8 7-684-023-04 s N 3, TYPE 2 7-685-533-19 s SCREW +BTP 2.6X6 TYPE2 N-S 7-685-534-19 s SCREW +BTP 2.6X8 TYPE2 N-S CA-550 CA-550P...

  • Page 54: Electrical Parts List

    1-135-179-21 s TANTAL 2.2uF 10% 16V C130 1-162-964-11 s CERAMIC 0.001uF 10% 50V 1-128-592-11 s ELECT 0.33uF 20% 50V C131 1-162-964-11 s CERAMIC 0.001uF 10% 50V 1-128-592-11 s ELECT 0.33uF 20% 50V C132 1-162-964-11 s CERAMIC 0.001uF 10% 50V CA-550 CA-550P...
  • Page 55 8-729-117-16 s TRANSISTOR 2SA1611-M6 IC19 8-759-231-30 s IC TC4S30F 8-729-117-32 s TRANSISTOR 2SC4177 IC20 8-759-032-01 s IC MC74HC00AF 8-729-117-32 s TRANSISTOR 2SC4177 IC22 8-759-100-93 s IC UPC393G2 8-729-117-32 s TRANSISTOR 2SC4177 IC23 8-759-209-57 s IC TC4S69F 8-729-118-56 s TRANSISTOR 2SK852-X2 CA-550 CA-550P...
  • Page 56 1-216-801-11 s METAL, CHIP 22 5% 1/16W 1-216-833-11 s METAL, CHIP 10K 5% 1/16W 1-220-158-91 s CHIP,METAL 3.6K 5% 1/16W R100 1-216-841-11 s METAL, CHIP 47K 5% 1/16W 1-216-829-11 s METAL, CHIP 4.7K 5% 1/16W R101 1-216-833-11 s METAL, CHIP 10K 5% 1/16W 4-10 CA-550 CA-550P...
  • Page 57 1-216-829-11 s METAL, CHIP 4.7K 5% 1/16W R164 1-216-857-11 s METAL, CHIP 1M 5% 1/16W R233 1-216-829-11 s METAL, CHIP 4.7K 5% 1/16W R165 1-216-797-11 s METAL, CHIP 10 5% 1/16W R234 1-216-825-11 s METAL, CHIP 2.2K 5% 1/16W 4-11 CA-550 CA-550P...
  • Page 58 1-218-873-11 s CHIP, METAL 12K 0.50% 1/16W R401 1-218-727-11 s CHIP, METAL 30K 1% 1/6W R402 1-218-844-11 s CHIP, METAL 750 0.50% 1/16W R403 1-218-844-11 s CHIP, METAL 750 0.50% 1/16W R404 1-215-407-00 s METAL 270 1% 1/6W 4-12 CA-550 CA-550P...
  • Page 59 8-759-008-91 s IC MC14023BF 8-759-173-16 s IC TL062CPW 1-104-852-11 s TANTALUM, CHIP 22uF 20% 10V 1-162-970-11 s CERAMIC, CHIP 0.01uF 10% 25V 1-412-026-11 s INDUCTOR CHIP 1uH 1-412-026-11 s INDUCTOR CHIP 1uH 1-412-029-11 s INDUCTOR CHIP 10uH 4-13 CA-550 CA-550P...
  • Page 60 1-218-706-11 s METAL 3.9K 0.50% 1/16W 1-218-851-11 s CHIP, METAL 1.5K 0.50% 1/16W 1-218-694-11 s CHIP, METAL 1.2K 0.50% 1/16W 1-218-660-91 s CHIP, METAL 47 0.50% 1/16W 1-211-990-11 s CHIP, METAL 75 0.50% 1/16W 1-218-845-11 s CHIP, METAL 820 0.50% 1/16W 4-14 CA-550 CA-550P...
  • Page 61 1-211-990-11 s CHIP, METAL 75 0.50% 1/16W R130 1-218-692-11 s CHIP, METAL 1K 0.50% 1/16W R131 1-218-732-11 s METAL 47K 0.50% 1/16W R132 1-218-881-11 s CHIP, METAL 27K 0.50% 1/16W R133 1-218-680-11 s METAL 330 0.50% 1/16W 4-15 CA-550 CA-550P...
  • Page 62 1-216-797-11 s METAL, CHIP 10 5% 1/16W 1-216-809-11 s METAL, CHIP 100 5% 1/16W 1-216-821-11 s METAL, CHIP 1K 5% 1/16W 1-216-797-11 s METAL, CHIP 10 5% 1/16W 1-216-809-11 s METAL, CHIP 100 5% 1/16W 1-216-821-11 s METAL, CHIP 1K 5% 1/16W 4-16 CA-550 CA-550P...
  • Page 63 1-164-156-11 s CERAMIC 0.1uF 25V 1-104-847-11 s TANTALUM, CHIP 22uF 20% 4V C124 1-164-156-11 s CERAMIC 0.1uF 25V 1-164-156-11 s CERAMIC 0.1uF 25V C125 1-164-156-11 s CERAMIC 0.1uF 25V 1-164-156-11 s CERAMIC 0.1uF 25V C126 1-164-156-11 s CERAMIC 0.1uF 25V 4-17 CA-550 CA-550P...
  • Page 64 8-729-117-32 s TRANSISTOR 2SC4177 1-239-951-11 s FILTER, LOW-PASS (VIDEO) 8-729-026-31 s TRANSISTOR XP6435 1-239-946-11 s FILTER, LOW-PASS 8-729-144-07 s TRANSISTOR 2SC4184-T43 1-239-944-11 s FILTER, LOW-PASS 8-729-024-56 s TRANSISTOR 2SA1808 1-411-283-11 s FILTER, TRAP 8-729-144-07 s TRANSISTOR 2SC4184-T43 4-18 CA-550 CA-550P...
  • Page 65 1-216-821-11 s METAL, CHIP 1K 5% 1/16W R100 1-218-694-11 s CHIP, METAL 1.2K 0.50% 1/16W R101 1-218-684-11 s CHIP, METAL 470 0.50% 1/16W 1-216-821-11 s METAL, CHIP 1K 5% 1/16W R102 1-218-684-11 s CHIP, METAL 470 0.50% 1/16W 4-19 CA-550 CA-550P...
  • Page 66 1-218-720-11 s METAL 15K 0.50% 1/16W R166 1-216-823-11 s METAL, CHIP 1.5K 5% 1/16W R274 1-218-838-11 s CHIP, METAL 430 0.50% 1/16W R167 1-216-829-11 s METAL, CHIP 4.7K 5% 1/16W R275 1-218-710-11 s CHIP, METAL 5.6K 0.50% 1/16W 4-20 CA-550 CA-550P...
  • Page 67 Q'ty Part No. SP Description 1-657-762-21 o PRINTED CIRCUIT BOARD, SW-750 CN603 1-764-093-21 o PIN, CONNECTOR (PC BOARD) 8P 1-223-958-11 s RES, VAR, CARBON 10K (9 TYPE) 1-223-958-11 s RES, VAR, CARBON 10K (9 TYPE) 1-554-303-21 s SWITCH, TACTILE 4-21 CA-550 CA-550P...
  • Page 68 1-162-974-11 s CERAMIC 0.01uF 50V C257 1-135-210-11 s TANTALUM 4.7uF 10% 10V 1-164-156-11 s CERAMIC 0.1uF 25V C258 1-135-177-21 s TANTALUM, CHIP 1uF 10% 25V 1-162-970-11 s CERAMIC, CHIP 0.01uF 10% 25V C259 1-135-166-21 s TANTALUM, CHIP 47uF 10% 10V 4-22 CA-550 CA-550P...
  • Page 69 8-759-008-87 s IC MC14018BF Q144 8-729-928-81 s TRANSISTOR DTC144EE 8-759-260-55 s IC TLC272CPW-E05 8-759-209-90 s IC TC4S71F Q200 8-729-200-87 s TRANSISTOR 2SC2714Y IC200 8-759-271-14 s IC TA8129Z Q201 8-729-117-32 s TRANSISTOR 2SC4177 IC201 8-759-075-70 s IC TA75S393F 4-23 CA-550 CA-550P...
  • Page 70 1-216-821-11 s METAL, CHIP 1K 5% 1/16W 1-216-825-11 s METAL, CHIP 2.2K 5% 1/16W R128 1-216-821-11 s METAL, CHIP 1K 5% 1/16W 1-216-839-11 s METAL, CHIP 33K 5% 1/16W R129 1-216-821-11 s METAL, CHIP 1K 5% 1/16W 4-24 CA-550 CA-550P...
  • Page 71 1-218-724-11 s CHIP, METAL 22K 5% 1/16W R256 1-218-700-11 s METAL 2.2K 0.50% 1/16W R257 1-216-838-11 s METAL, CHIP 27K 5% 1/16W R258 1-216-836-11 s METAL, CHIP 18K 5% 1/16W R259 1-216-833-11 s METAL, CHIP 10K 5% 1/16W 4-25 CA-550 CA-550P...
  • Page 72 1-695-215-11 o CONTACT, FEMALE TO CN22/MB-605 BOARD 1-695-212-11 o HOUSING, 6P 1-695-215-11 o CONTACT, FEMALE TO CN21/MB-605 BOARD 1-764-194-11 o HOUSING, 4P 1-695-215-11 o CONTACT, FEMALE TO CN23/MB-605 BOARD 1-764-196-11 o HOUSING, 8P 1-695-215-11 o CONTACT, FEMALE 4-26 CA-550 CA-550P...

  • Page 73: Supplied Accessories

    Q'ty Part No. SP Description J-6395-020-A o EXTENSION BOARD EX-511 A-6772-374-A s BELT ASSY, SHOULDER J-6395-040-A o EXTENSION BOARD EX-464 1-955-388-11 o HARNESS, SUB (COAX) 3-692-186-01 s HOLDER,CABLE 3-694-183-01 s SPACER, BATTERY 7-682-547-09 s SCREW +B 3X6 4-27 CA-550 CA-550P...
  • Page 74 4-28 CA-550 CA-550P...
  • Page 75 TC4S30F ......5-7 TC4S69F ......5-7 TC4S71F ......5-7 TC4S81F ......5-7 TC4SU69F ......5-7 TC4W53FU ....... 5-7 TC74HC4538AFS ..... 5-7 TC74VHC74F ....5-8 TL062CPW ....... 5-8 TLC272CPW ..... 5-8 UPA101G ......5-8 UPC393G2 ....... 5-8 X24C02S-3.0 ....5-8 CA-550 CA-550P...
  • Page 76 (SCALE 6/1) 1T363 TOP VIEW 2SC4177-L6 2SC4184 2SC4215 2SD596-DV5 (SCALE 4/1) TOP VIEW 2SD1615A 2SD1623 CL-200HR ; RED (SCALE 6/1) TOP VIEW XP6534 2SK852-X2 TOP VIEW KV1470 (SCALE 4/1) TOP VIEW MA141WK DTA144EE TOP VIEW (R1=47K,R2=47K) DTA144EUA (R1=47K,R2=47K) CA-550 CA-550P...
  • Page 77 CA3102M (RCA) FLAT PACKAGE CXA1432M (SONY) FLAT PACKAGE HIGH FREQ.DIFFERNTIAL AMPLIFER VIDEO SIGNAL CLAMPER —TOP VIEW— — TOP VIEW — TP12 PEDE SENS E OUT V IN FV IN (+5 V) (–5 V) PEDE V OUT SUBSTRATE SENS CP IN CP IN ;...
  • Page 78 3 COUNTS HIGH, 3 COUNTS LOW MODE SEL SELECT AND GATE 3 COUNTS HIGH, 2 COUNTS LOW DIRECT 2 COUNTS HIGH, 2 COUNTS LOW AND GATE 2 COUNTS HIGH, 1 COUNTS LOW DIRECT 1 COUNTS HIGH, 1 COUNTS LOW CA-550 CA-550P...
  • Page 79 — TOP VIEW — 0000 0001 0002 (+15 V) 0003 – 0004 16380 4FFC – Q13-Q0 16381 4FFD ALL LOW 16382 4FFE (–15 V) COUNT 16383 4FFF 0 ; LOW LEVEL IN HEXADECIMAL 1 ; HIGH LEVEL IN DECIMAL CA-550 CA-550P...
  • Page 80 Y = A + B = A • B GND 3 0 ; LOW LEVEL 1 ; HIGH LEVEL (+16 V) TYPE 4S01F +3 to +18V 7S02F 7S02FU +2 to +6V 7SH02FU F DET METER MUTE IF AMP DRIVE DRIVE STATION AF AMP PEAK DET CA-550 CA-550P...
  • Page 81 OUTPUT PULSE WIDTH = k · C · R +2 to +6V 7S32FU 2-CK 4S71F +3 to +18V 7SH32FU –2 to +5.5V 0.74 0.72 0.70 0.68 0.66 0.64 0.62 POWER SUPPLY VOLTAGE (VOLTS) RETRIGGERABLE M. M. V NON-RETRIGGERABLE M. M. V CA-550 CA-550P...
  • Page 82 4K ; 64x64 16K ; 64x256 WORD ADDRESS COUNTER Y DEC TLC272CPW (TI) OPERATIONAL AMPLIFIER —TOP VIEW— DATA ERGISTER (+3V to +16V) D OUT D OUT NOTE : * TEST (at X24164SIC7000) UPA101G (NEC) FLAT PACKAGE TRANSISTOR ARRAY —TOP VIEW— CA-550 CA-550P...

  • Page 83: Block Diagrams

    RX RCP DATA (X) INCOM MIC PHOTO TR-90 RX DATA RX DATA RX RCP DATA (Y) COUPLER PROD CCU DATA PROD/ENG REC TALLY REC TALLY PROD/ENG REC ALARM SW-784 AU-211 CN602 REMOTE CN-1161 CN108 H CONT. OVERALL BLOCK CA550-OVERALL#1/M CA-550 CA-550 CA-550P CA-550P...

  • Page 84: Board

    SW3-2 PHOTO COUPLER POWER SAVE RX DATA (X) CN1190, 201-32 AU-211 BLOCK TR, 1-9 1-17 CCU CONNECT CA-550 TR, 1-6 CCU DATA IN 1, 2 CA-550P MB, 2-8 CCU / RCP RX DATA SELECT VTR, 111-15 REC ALARM IN BUFF...
  • Page 85 MUTE 1-65 IN TALK ON RET CONT, 109-1 1-42 AU, 1-41 TALK MUTING CONT SW784, 605-9 1-66 IN TALK ON Q203 MB, 3-59 1-59 NTSC / PAL MB, 3-60 1-60 NTSC / PAL CA550-TR90BLOCK#1/M TR-90 BLOCK CA-550 CA-550P CA-550 CA-550P...

  • Page 86: Board

    PROMPTER(X) OUT +7.0V IC18, Q65, 66 +7.5V 1-93 +7.5V 1-94 +7.5V Q67, 68 1-89 1-90 1-87 INVERTER VTR, 111-1, POWER SAVE MD-103 BLOCK 2, 3, 4 1-88 POWER SAVE IC18, Q69, 70 CA-550 CA-550P 1-85 1-86 CA550-MD103BLOCK#1/M -4.5V CA-550 CA-550P...

  • Page 87: Board

    RET 2 IN PB EN OUT 1-20 201-28 RET CONT, 109-4 1-13 RET 3 IN +7.5V +7.5V Q38, IC9 Q32, 34, 35, 37 VTR, 111-1, 1-22 POWER SAVE IN -4.5V 2, 3, 4 CONT DM-98 BLOCK CA-550 CA-550P CA550-DM98BLOCK#1/M CA-550 CA-550P...
  • Page 88 OHB-400/500/500WS & PAL OHB-450/451/550/550WS & PAL...

  • Page 89: Schematic Diagrams

    Section 7 Schematic Diagrams LOCATION OF PRINTED CIRCUIT BOARDS LP-87 MB-605 SW-784 DM-99(option) MPX Filter SW-750 DM-98 CN-1164 FL-180 PS-434 PS-435 TR-90 AU-211 MD-103 CN-1190 CA-550 CA-550P...

  • Page 90: Board

    AU-211 (1/2) AU-211 (1/2) TR,1-42 CN1(41/100) MUTING (TALK) CA-550 (UC) CA-550 (J) CA-550P (CE) C116 R188 AU-211 BOARD CN1(64/100) INCOM,CN107-2 INCOM MIC IN(X) CN1(66/100) INCOM,CN107-1 INCOM MIC IN(Y) ——————————— AU-211 (1-658-117-21) ——————————— *: B SIDE CN1(68/100) INCOM,CN107-3 INCOM MIC IN(G)
  • Page 91 R203 :RN-C SW3(1/2) 100k R206 100k 100k BATT ALARM ON/OFF TALLY ON/OFF AU-211 (1/2) 1SS301-TE85L CN1(79/100) BACK TALLY(X) LP,606-1 :RN-C CN1(73/100) BACK TALLY(G) LP,606-2 BOARD NO. 1-658-117-21 IC22(2/2) IC11(2/2) R266 RD4.7UJN-T1 µPC393G2-T2 µPC393G2-T2 LOT NO. 508- B-¥CA550-AU211-12 R267 CA-550 CA-550P...
  • Page 92 AU-211 (2/2) AU-211 (2/2) CA-550 (UC) +7.0V CA-550 (J) REF +5.0V IC24(2/2) IC24(1/2) 2SB624-T1BV3 TLC272CPW-E05 TLC272CPW-E05 CA-550P (CE) CN1(94/100) +7.5V CN1(93/100) C143 +7.5V R400 C145 R299 ——————————— 2SC3115-T1D27 AU-211 (1-658-117-21) RD3.3UH-T1 R401 ——————————— *: B SIDE CN1(58/100) CN1190,201-56 MIC 1 IN(X) 0.33...
  • Page 93 CN1(4/100) TX RCP DATA(Y) REMOTE,CN602 CN1(2/100) TX RCP DATA(X) REMOTE,CN602 R404 CN1(9/100) RX DATA(X) CN1190,201-32 CN1(19/100) RCP CONNECT MB,2-19 AU-211 (2/2) BOARD NO. 1-658-117-21 LOT NO. 508- CN1(7/100) REC ALARM IN VTR,CN111-15 B-¥CA550-AU211-12 CN1(60/100) REC TALLY OUT CN1190,201-62 CA-550 CA-550P...

  • Page 94: Board

    TR-90 TR-90 CA-550 (UC) CA-550 (J) CA-550P (CE) TR-90 BOARD Q135 Q137 Q136 IC7(1/2) DTC144EE-TL DTC144EE-TL 2SB624-T1BV3 TLC272CPW-E05 Q141 2SC4177-T1L7 2SC4177-T1L7 2SC4177-T1L7 R317 47k 10µH CN1(92/100) INCOM+7.5V CN1(91/100) ——————————— INCOM+7.5V R312 Q136 R311 TR-90 (1-658-118-21) C282 :RN-C Q137 R350 :RN-C ———————————...
  • Page 95 C269 C270 RD2.0M-T1B CN1(89/100) TR-90 3.9M TUNE 100p ,N'M ,N'M ,N'M CN1(90/100) CN1(10/100) TR IRIS OUT MB,3-10 BOARD NO. 1-658-118-21 CN1(42/100) TALK MUTING CONT AU,1-41 CN1(22/100) INCOM MUTE OUT AU,1-21 LOT NO. 508- CN1(11/100) EXT /CCU MB,3-11 B-¥CA550-TR90-12 CA-550 CA-550P...

  • Page 96: Board

    MD-103 MD-103 CA-550 (UC) CA-550 (J) CA-550P (CE) MD-103 BOARD 2SA1808-PT106 2SC4184-T1T43 2SA1808-PT106 2SC4184-T1T43 2SC4184-T1T43 IC13 IC14(1/2) XP6435-TX 2SC4184-T1T43 2SC4184-T1T43 2SA1808-PT106 XP6435-TX 2SC4184-T1T43 2SA1808-PT106 TC4W53FU(TE12R) TL062CPW-ELL2000 CN1(44/100) CN1190,201-24 SKIN GATE IN ——————————— C160 MD-103 (1-658-119-21) R160 R167 4.7k 6.8k 4.7k ———————————...
  • Page 97 C133 C135 ,N'M ,N'M :RN-C ,N'M 1.8k :RN-C 3.9k C119 C121 C125 C128 C134 C136 1µH IC16(2/4) IC16(3/4) µPC339G2-T2 µPC339G2-T2 RV13;VCO ADJ CN1(70/100) GEN.(X)OUT CN1190,201-16 CN1(72/100) GEN.(G)OUT CN1190,201-50 CN1(62/100) CN1(66/100) MD-103 BOARD NO. 1-658-119-21 LOT NO. 508- B-¥CA550-MD103-12 CA-550 CA-550P...

  • Page 98: Board

    DM-98 DM-98 CA-550 (UC) CA-550 (J) CA-550P (CE) DM-98 BOARD ——————————— DM-98 (1-658-120-21) IC1(1/2) IC1(2/2) DTC144EE-TL 2SB624-T1BV3 DTC144EE-TL DTA144EE-TL TL062CPW-ELL2000 2SB624-T1BV3 DTC144EE-TL 2SC2758-T1U18 2SC4184-T1T43 2SA1688-5-TL CA3102M XP6534-TX CA3102M XP6534-TX ——————————— CN1(2/22) 22P *: B SIDE R140 R141 * CN1 LM4040BIM3X-5.0 1µH...
  • Page 99 RET OUT 75Ω(G) RET OUT,CN104 RV2;RET OUT LEVEL 2SC4177-T1L7 R128 CN1(20/22) 22P RET OUT(X) CN1190,201-51 R126 1.5k :RN-C CN1(19/22) 22P RET OUT(G) R127 CN1(16/22) 22P PB EN OUT CN1190,201-28 DM-98 BOARD NO. 1-658-120-21 LOT NO. 508- B-¥CA550-DM98-12 7-11 7-11 CA-550 CA-550P...

  • Page 100: Frame Wiring

    FRAME WIRING FRAME WIRING MB-605 FL-180 LP-87 SW-750/784 CN-1164/1190 MB-605 FL-180 LP-87 SW-750/784 CN-1164/1190 CA-550 (UC) CA-550 (J) CA-550P (CE) FRAME WIRING CN101 TRIAX FL-180 BOARD NO. TRIAX(H) IN/OUT 1-657-760- CN-1190 CN2/DM-98 CN201 LOT NO. BOARD NO.1-658-123- 508- UNREG GND TRIAX(G) IN/OUT LOT NO.508-...
  • Page 101 SW-784 BOARD NO.1-657-763- LOT NO.508- CN14 TALK ON/OFF/REM PROD/ENG FRAME WIRING VTR UNREG IN VTR UNREG IN MB-605 VTR UNREG IN BOARD NO.1-658-122-21 MB-605 LOT NO.508- VTR UNREG IN FL-180 CN111 VTR *2 LP-87 SW-750/784 CN-1164/1190 7-13 7-13 CA-550 CA-550P...
  • Page 102 OHB-400/500/500WS & PAL OHB-450/451/550/550WS & PAL...

  • Page 103: Board Layouts

    AU-211 AU-211 Section 8 Board Layouts CA-550 (UC) CA-550 (J) CA-550P (CE) AU-211 BOARD AU-211 AU-211 - A SIDE - - B SIDE - 1-658-117-12, 21 1-658-117-12, 21 CA-550 CA-550P...
  • Page 104 8-2 (b) 8-2 (b) CA-550 CA-550P...
  • Page 105 TR-90 TR-90 CA-550 (UC) CA-550 (J) CA-550P (CE) TR-90 BOARD TR-90 TR-90 - A SIDE - - B SIDE - 1-658-118-12, 21 1-658-118-12, 21 CA-550 CA-550P...
  • Page 106 8-4 (b) 8-4 (b) CA-550 CA-550P...

  • Page 107: Board

    MD-103 MD-103 CA-550 (UC) CA-550 (J) CA-550P (CE) MD-103 BOARD MD-103 MD-103 - A SIDE - - B SIDE - 1-658-119-12, 21 1-658-119-12, 21 CA-550 CA-550P...
  • Page 108 8-6 (b) 8-6 (b) CA-550 CA-550P...

  • Page 109: Board

    DM-98 DM-98 CA-550 (UC) CA-550 (J) CA-550P (CE) DM-98 BOARD DM-98 DM-98 - A SIDE - - B SIDE - 1-658-120-12, 21 1-658-120-12, 21 CA-550 CA-550P...
  • Page 110 8-8 (b) 8-8 (b) CA-550 CA-550P...

  • Page 111: Board

    MB-605 MB-605 CA-550 (UC) CA-550 (J) CA-550P (CE) MB-605 BOARD MB-605 - A SIDE - MB-605 - B SIDE - 1-658-122-12, 21 1-658-122-12, 21 CA-550 CA-550P...
  • Page 112 OHB-400/500/500WS & PAL OHB-450/451/550/550WS & PAL...
  • Page 113 The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any...
  • Page 114 CA-550 (J,UC) Printed in U.S.A. Sony Corporation 1996. 1 76 CA-550P (CE) J,E Broadcast Products Company 3-190-369-01 © 1996 Published by Broadcast Products Company...

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