GTM Professional GTS1300 User Manual

GTM Professional GTS1300 User Manual

Wood chipper
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User manual GTS1300
Wood chipper
English
Original instructions
D09-GS13S50-12

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Summary of Contents for GTM Professional GTS1300

  • Page 1 User manual GTS1300 Wood chipper English Original instructions D09-GS13S50-12...
  • Page 2 Introduction Preface © Technische Handelmaatschappij J. De Wild B.V. This document or parts thereof may not be reproduced, copied, distributed, stored in a retrieval system, or transmitted in any form or by any means, electronically nor otherwise, without the prior written permission of Technische Handelmaatschappij J.
  • Page 3: Table Of Contents

    Contents Contents Introduction....................6 About this document........................6 1.1.1 Purpose of this document....................6 1.1.2 Language.......................... 6 1.1.3 Illustrations........................6 1.1.4 Symbols used in this document..................6 About the machine and model types in this document..............7 How to use this document......................7 Contact information........................7 Warranty conditions........................
  • Page 4 Contents Use the machine.........................22 Stop the machine........................22 Transport the machine........................23 Use the panic bar in case of an emergency................23 Release the panic bar.........................23 Preventive maintenance................. 25 Preventive maintenance schedule....................25 Do a functional test of the panic bar................... 25 Do a detection test of the output....................26 Clean the machine........................26 Do a check of the tension of the belts..................26 Replace the air filter........................27...
  • Page 5 Contents Troubleshooting..................39 General troubleshooting procedure.................... 39 Troubleshooting table......................... 39 Technical specifications................40 General specifications........................ 40 Material specifications........................ 41 Engine specifications........................41 Working area..........................43 Danger area..........................44 Wiring diagram..........................45 D09-GS13S50-12...
  • Page 6: Introduction

    Introduction Introduction About this document 1.1.1 Purpose of this document This document contains the information and instructions for an approved user to safely do these tasks: • Use the machine. • Do user maintenance on the machine. • Do user troubleshooting on the machine. For the requirements of the approved user, refer to section 1.1.2 Language...
  • Page 7: About The Machine And Model Types In This Document

    • For identification of the model type, refer to section • In this document, the wood chipper GTS1300 is referred to as the machine. How to use this document 1. Read this document completely. Make sure that you know and understand all the instructions.
  • Page 8 Introduction The warranty excludes: • Parts that are subject to wear. • Transport costs for part replacement. The warranty will be void when you do not obey these rules: • The machine must be operated by approved users. • Use the machine only as described in this document. •...
  • Page 9: Safety

    Safety Safety Approved user A user must: • Be 18 years or older to operate the machine. • Never be under the influence of drugs or alcohol when operating the machine. • Be familiar with and obey the safety instructions. •...
  • Page 10: Safety Signs On The Machine

    Safety Safety signs on the machine D09-GS13S50-12...
  • Page 11 Safety Note: For an overview and explanation of the identification plate, refer to section Sign Description General warning Flying debris hazard Keep distance from the machine D09-GS13S50-12...
  • Page 12 Safety Sign Description Cutting hazard Rotating parts hazard Noise level Read the manual Wear ear protection (mandatory PPE) Wear eye protection (mandatory PPE) Wear cut resistant gloves (mandatory PPE) V-belts running direction Hot surface hazard D09-GS13S50-12...
  • Page 13: Safety Instructions

    Safety Sign Description Use of the panic bar, left-hand side Use of the panic bar, right-hand side Safety instructions 2.5.1 General safety instructions • Do not leave the working machine unattended. • Keep away from the discharge zone. • Do not wear loose clothing. •...
  • Page 14: Safety Instructions For Maintenance, Transport And Storage

    Safety • Make sure that the tire pressure of the machine is correct. Refer to section • Immediately stop the machine if the blades hit an unwanted object, if the machine makes an unusual sound or if the machine moves irregularly. 2.5.3 Safety instructions for maintenance, transport and storage •...
  • Page 15: Description

    Description Description Intended use The machine is a wood chipper designed to chip wood and roots. For an overview of the specifications of the material, refer to section Identification of the machine Technische Handelsmaatschappij J. de Wild B.V. De meeten 54 4706 NH Roosendaal THE NETHERLANDS www.gtmprofessional.com...
  • Page 16: Overviews

    Description Overviews 3.3.1 Overview of the main components Pos. Item Description Deflector The deflector makes sure that the chipped material is put in the correct place. Output The output is used to guide the chipped ma- terial. Input The input is used to guide the entering mate- rial to the shredderbox.
  • Page 17: Overview Of The Engine Controls

    Description Pos. Item Description Shredderbox The shredderbox keeps the rotor in the cor- rect position. Safety lock switch The safety lock switch detects if the input and output are installed correctly. The ma- chine does not start if the parts are not instal- led correctly.
  • Page 18: Installation

    Installation Installation Note: Use bumper support to make sure that the machine stays balanced during installation. Install the input Warning: Two persons are required to install the input. The input is heavy. Preliminary requirements • Wrench size 13 Procedure 1. Lift the input (A). 2.
  • Page 19: Install The Output

    Installation Install the output Preliminary requirements • Wrench size 13 Procedure 1. Lift the output (A). 2. Move the hinges (B) into the holes (C). 3. Tilt the output. 4. Make sure that the locking key (D) correctly fits in the safety lock switch (E).
  • Page 20: Install The Handle

    Installation Install the handle 1. Position the handle (A) on the frame (B). 2. Install the knobs (C). D09-GS13S50-12...
  • Page 21: Instructions For Use

    Instructions for use Instructions for use Prepare for use Warning: Do not use a damaged machine. 1. Remove all contamination from the work area. 2. Make sure that all machine parts are installed correctly. Refer to chapter 3. Make sure that the machine is not blocked. If necessary, remove a blockage. Refer to section 4.
  • Page 22: Start The Machine

    Instructions for use Start the machine Preliminary requirements The panic bar is in the upper position. The input and the output are installed. The deflector is set to the required position. Warning: Only start the machine when the input and shredderbox are empty. Procedure 1.
  • Page 23: Transport The Machine

    Instructions for use Transport the machine 1. Take out the drive plates of the transport vehicle to safely pull the machine on the transport vehicle. 2. Pull the machine on the transport vehicle. 3. Make sure that the bumper is placed against a vertical flat surface.
  • Page 24 Instructions for use 1. Pull the index punger (B) to release the panic bar (A). 2. If necessary, start the machine. Refer to section D09-GS13S50-12...
  • Page 25: Preventive Maintenance

    Preventive maintenance Preventive maintenance Warning: Before you do maintenance, make sure that: • The spark plug wire is disconnected. • The engine is cool. • The work area has sufficient light. Preventive maintenance schedule Task Frequency Procedure Do a functional test of the Before every use Refer to section panic bar...
  • Page 26: Do A Detection Test Of The Output

    Preventive maintenance Do a detection test of the output Procedure 1. Remove the bolts (A) and the washers (B). 2. Start the machine and let it run idle. Refer to section 3. Do not put any material in the input. 4.
  • Page 27: Replace The Air Filter

    Preventive maintenance Procedure 1. Loosen the bolts (A). 2. Move the cover (B) in the direction of the arrow. 3. Hold the alignment ruler against the front of the pulleys to see if they are 6.10 aligned. Refer to section The tension is correct if you can push the belt down approximately 2 - 2,5 cm with a force of 50 N.
  • Page 28: Lubricate The Bearing Housing

    Preventive maintenance Procedure 1. Stop the machine. Refer to section Warning: Make sure that the engine is still warm. Note: For the exact location of the drain plug (B), refer to the OEM documentation of the engine. 2. Remove the drain plug (B). 3.
  • Page 29: Remove The Cover

    Preventive maintenance 6.9.1 Remove the cover Preliminary requirements • Wrench size 10 Procedure 1. Loosen the bolts (A). 2. Move the cover (B) in the direction of the arrow. 6.9.2 Remove the belts Preliminary requirements • Wrench size 17 Procedure 1.
  • Page 30: Adjust The Tension

    Preventive maintenance Procedure 1. Install the new belts (A). 2. Adjust the nuts (4x) (B) to put the belts under tension. 3. Tighten the nuts (4x) (B) to fasten the engine (C). 6.9.4 Adjust the tension Preliminary requirements The cover is removed. •...
  • Page 31: Align The Pulleys

    Preventive maintenance 6.10 Align the pulleys Preliminary requirements • Wrench size 17 (2x) • Alignment ruler Procedure 6.9.1 1. Remove the cover of the belt. Refer to section 2. Hold the alignment ruler (B) against the flat surface of both pulleys (A). 3.
  • Page 32: Corrective Maintenance

    Corrective maintenance Corrective maintenance Note: Do the corrective maintenance procedures as required, or to solve a possible problem. Do maintenance on the blades Warning: • Speak to your dealer for these procedures. • Always wear cut resistant gloves when you do work on the blades. 7.1.1 Lock the rotor Preliminary requirements...
  • Page 33: Turn The Blades

    Corrective maintenance Procedure 1. Remove the bolts (5x) (A). 2. Remove the blade (B). 3. Remove the locking bolt (C). 4. Repeat the procedure for the second blade. 7.1.3 Turn the blades If one side of the blade is dull, you can turn the blade around to the sharper side. Preliminary requirements The blades are removed.
  • Page 34: Install The Blades

    Corrective maintenance Procedure 1. Sharpen the blade (A) to a maximum of 0.5 mm. 2. Make sure that you comply with the indicated angles. 3. Install the blade. Refer to section 7.1.5 7.1.5 Install the blades Preliminary requirements • Torque wrench •...
  • Page 35: Finish

    Corrective maintenance Procedure 1. Loosen the bolts (B) (5x). 2. Adjust the position of the counter blade (A). 3. Make sure that the gap (C) is 0.5 mm. 4. Tighten the bolts (B). 5. Check the gap again. If necessary, repeat steps 1 to 4.
  • Page 36: Remove The Input

    Corrective maintenance Procedure 1. Remove the bolts (A) and the washers (B). 2. Tilt the output (C). 3. Remove the hinges (D) from the holes (E). 4. Remove the output. 7.3.3 Remove the input Note: Two persons are required to remove the input. The input is heavy. Preliminary requirements •...
  • Page 37: Remove The Blockage

    Corrective maintenance Procedure 1. Remove the bolts (A) and the washers (B). 2. Tilt the input (C). 3. Remove the hinges (D) from the holes (E). 4. Remove the input. 7.3.4 Remove the blockage Procedure 1. Remove all material from inside the input and the output. 2.
  • Page 38: Finish

    Corrective maintenance Procedure 1. Remove the bolts (A) and the washers (B). 2. Remove the bracket (C). 3. Remove the cover (D). 4. Move the rotor deblocking tool over the shaft of the rotor (E). 5. Move the tool to remove the wood chips.
  • Page 39: Troubleshooting

    Troubleshooting Troubleshooting General troubleshooting procedure 1. Try to find a solution for the problem with the help of the troubleshooting table. 2. If you cannot find a solution for the problem, speak to your dealer. Refer to section Troubleshooting table Problem Possible cause Possible solution...
  • Page 40: Technical Specifications

    Technical specifications Technical specifications General specifications For an overview of the specifications of the engine of your machine, refer to the OEM documentation. Table 1: Wood chipper Item Specification Chipping method Drum chipper Blade types Double grinded blades (2x) Blade bolt tension [Nm] Counterblade Counterblade bolt tension [Nm] Blade gap [mm]...
  • Page 41: Material Specifications

    Technical specifications Item Specification Compliant with Machinery Directive Accessories 1. Turnable output 2. Towbar 3. Bumper support 4. Small wheels Material specifications Item Specification Max. diameter material [cm] Max. length material [cm] Fresh cut wood Allowed Roots, cleaned Stone Not allowed Glass Metal Plastic...
  • Page 42 Technical specifications Table 5: Mitsubishi GB40 Item Specification Power 9.56 kW/3600rpm Weight [kg] Dimensions length [mm] width [mm] height [mm] Capacity of fuel tank [l] Table 6: Loncin G420FD e-start Item Specification Power 11.03 kW/3600rpm Weight [kg] Dimensions length [mm] width [mm] height [mm] Capacity of fuel tank [l]...
  • Page 43: Working Area

    Technical specifications Working area Working area to control the machine, 1 meter wide. D09-GS13S50-12...
  • Page 44: Danger Area

    Technical specifications Danger area Danger area: area on which the chipped material falls down. Radius is 12 meter. D09-GS13S50-12...
  • Page 45: Wiring Diagram

    Technical specifications Wiring diagram Spark plug Ignition coil SW1 panic bar detection input SW2 detection output Engine on/off switch Earth / ground D09-GS13S50-12...
  • Page 46 Technical specifications D09-GS13S50-12...
  • Page 47 Technical specifications D09-GS13S50-12...

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