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Mopar K6860631 Instruction Manual

Chrysler wi-fi router instructions manual
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08 RAM/09 RAM HEAVY DUTY – REGULAR CAB
08 RAM/09 RAM HEAVY DUTY – QUAD CAB
09 RAM – REGULAR CAB
09 RAM – QUAD/CREW CAB
300/CHARGER/CHALLENGER
CALIBER
COMMANDER
COMPASS
DAKOTA
DURANGO/ASPEN
GRAND CHEROKEE
JOURNEY
MINIVAN
NITRO/LIBERTY
PACIFICA
PATRIOT
PT CRUISER
SEBRING SEDAN/AVENGER
SPRINTER
WRANGLER
Aug 08, 2008
K6860631 – WI-FI ROUTER
K6860631 Rev. 1

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Summary of Contents for Mopar K6860631

  • Page 1 08 RAM/09 RAM HEAVY DUTY – QUAD CAB 09 RAM – REGULAR CAB 09 RAM – QUAD/CREW CAB 300/CHARGER/CHALLENGER CALIBER COMMANDER COMPASS DAKOTA DURANGO/ASPEN GRAND CHEROKEE JOURNEY MINIVAN NITRO/LIBERTY PACIFICA PATRIOT PT CRUISER SEBRING SEDAN/AVENGER SPRINTER WRANGLER Aug 08, 2008 K6860631 – WI-FI ROUTER K6860631 Rev. 1...

  • Page 2: Procedure Steps

    (2). 3. Remove the two lower screws (3) securing the cup holder or close out panel (2) to the instrument panel (IP). Aug 08, 2008 PRINT THIS VEHICLE DODGE RAM-REGULAR CAB WI-FI ROUTER K6860631 Rev. 1...
  • Page 3 6. Remove the console inserts, if equipped. 7. Remove the bolts (2) that secure the rear console (1) to the floor panel. 8. Lift up the rear of the floor console to clear the gear shift lever, if equipped. Aug 08, 2008 K6860631 Rev. 1...
  • Page 4 (2), lift up the back of the bezel (1) and remove. 12. Remove the bolts (1) and lift the rear of the base up to release the front guide pins (5). 13. Remove the front base (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 5 20. Using a trim stick C-4755 or equivalent, disengage the retaining tabs of the cowl trim panel (1) from the re- tainer clips (2) in the door sill (3). 21. Pull the cowl trim panel rearward and remove it from the vehicle. Aug 08, 2008 K6860631 Rev. 1...
  • Page 6 26. Using a trim stick C-4755 or equivalent, disengage the retaining tabs that secure the lower B-pillar trim panel (3) to the B-pillar. 27. Remove the seat belt from the lower B-pillar trim panel through the slot provided and remove the trim panel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 7 Insure the tubing will be long enough to cover and seal the entire sol- dered area. CAUTION: Do not use acid core solder. 39. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. Aug 08, 2008 K6860631 Rev. 1...
  • Page 8 42. Repeat the previous two steps for the ground side wires. CAUTION: Do not use acid core solder. 43. Solder (3) the connection (2) together using rosin core sol- der (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 9 B-pillar (4). 49. Install the bolt (2) that secures the seat belt (3) to the top of the B-pillar (4) and Install the cap (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 10 (1) that secure the rear stor- age compartment to the floor panel (3). 51. Place the cowl trim panel (1) into position and engage the retaining tabs to the door sill (3). Aug 08, 2008 K6860631 Rev. 1...
  • Page 11 56. Install the instrument panel center bezel onto the IP and fully engage the retainer clips. 57. Install the two lower screws (2). 58. If necessary, install the close out panel (2) or cupholder and install the screws (3). Aug 08, 2008 K6860631 Rev. 1...
  • Page 12 59. Install the lower bezel panel (2) ensuring the retaining tabs engage. 60. If equipped with a mini console, position the console and seat the front clips (1) fully. 61. Install the bolts (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 13 62. Install the bolts (2) that secure the rear console (1) to the floor panel. 63. Install the inserts. 64. Install the gear shift lever extension. 65. Install the 4WD gear shift boot, if equipped. Aug 08, 2008 K6860631 Rev. 1...
  • Page 14 67. Seat the rear of the base to engage the front guide pins (5) and Install the bolts (1). 68. Install the console bezel (1) and engage the seven front console bezel clips (2). 69. Connect the battery negative cable. Aug 08, 2008 K6860631 Rev. 1...

  • Page 15: Procedure Steps

    INDEX PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be supplied with the ignition in the OFF position. NOTE: If equipped with the mini console, proceed to step 4. If equipped with a full console, proceed to step 11. 1.
  • Page 16 4. On vehicles with a mini console, remove the 4WD gear shift boot, if equipped. 5. If equipped with a manual transmission, remove the transmission gear shift lever extension. 6. Remove the console inserts, if equipped. 7. Remove the bolts (2) that secure the rear console (1) to the floor panel.
  • Page 17 9. Remove the bolts (2) and separate the front console (3) from the floor. 10. Separate the front clips (1) and remove the mini con- sole. 11. On vehicles with a full center console, using a trim stick C-4755 or equivalent, separate the seven front console bezel clips (2), lift up the back of the bezel (1) and remove.
  • Page 18 14. Remove the screws (2). 15. Using a trim stick C-4755 or equivalent, disengage the retainer clips that secure the instrument panel center bezel (1) to the instrument panel. 16. Disconnect the wire harness connectors and remove the center bezel from the vehicle. 17.
  • Page 19 22. Using a small flat-bladed tool, carefully open the two fastener covers (2) located on the grab handle (1). 23. Remove the two bolts (3) that secure the grab handle to the B-pillar and remove the grab handle. 24. Remove the cap (1) and the bolt (2) that secures the seat belt (3) to the top of the B-pillar (4) and position the seat belt out of the way.
  • Page 20 26. Using a trim stick C-4755 or equivalent, disengage the retaining tabs that secure the lower B-pillar trim panel (1) to the B-pillar (2). 27. Remove the seat belt (3) from the lower B-pillar trim panel through the slot provided and remove the trim panel.
  • Page 21 33. Using a trim stick C-4755 or equivalent, disengage the retaining tabs of the sill trim panel (1) from the retainer clips in the rear door sill (2) and remove the trim panel. 34. Install and secure the wi-fi router to the floor. 35.
  • Page 22 40. Place the strands of the power side wires overlapping each other inside of the splice clip (1). 41. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, crimp the splice clip and wires together. 42. Repeat the previous two steps for the ground side wires. 43.
  • Page 23 44. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing. 45. Engage the retaining tabs of the sill trim panel (1) re- tainer clips in the rear door sill (2) and install the sill trim panel.
  • Page 24 49. Position the upper C-pillar trim panel (5) to the C-pillar (4). 50. Engage the retaining tabs that secure the upper C-pil- lar trim panel to the C-pillar. 51. Install the bolt (2) that secures the seat belt (3) to the top of the C-pillar.
  • Page 25 59. Install the grab handle (1) onto the B-pillar and install the two bolts (3). Tighten the bolts to 6 N·m (55 in. lbs.). 60. Close the two fastener covers (2) located on the grab handle. 61. Position the cowl trim panel (1) onto the door sill (3). 62.
  • Page 26 63. Engage the glove box (1) hinges to the instrument panel. 64. Press the two glove box stops (2) and raise the glove box upward. 65. Close the glove box. 66. Position the instrument panel center bezel (1) near the IP and connect the wire harness connectors.
  • Page 27 70. Install the lower bezel panel (2) ensuring the retaining tabs engage. 71. If equipped with a mini console, position the console and seat the front clips (1) fully. 72. Install the bolts (2). Aug 08, 2008 K6860631Rev. 1...
  • Page 28 73. Install the bolts (2) that secure the rear console (1) to the floor panel. 74. Install the inserts. 75. Install the gear shift lever extension. 76. Install the 4WD gear shift boot, if equipped. Aug 08, 2008 K6860631Rev. 1...
  • Page 29 77. If equipped with a full console, Install the front base (2). 78. Seat the rear of the base to engage the front guide pins (5) and Install the bolts (1). 79. Install the console bezel (1) and engage the seven front console bezel clips (2).

  • Page 30: Procedure Steps

    (2). 3. Remove the two lower screws (3) securing the cup holder or close out panel (2) to the instrument panel (IP). Aug 08, 2008 PRINT THIS VEHICLE DODGE RAM-REGULAR CAB WI-FI ROUTER K6860631 Rev. 1...
  • Page 31 6. Remove the console inserts, if equipped. 7. Remove the bolts (2) that secure the rear console (1) to the floor panel. 8. Lift up the rear of the floor console to clear the gear shift lever, if equipped. Aug 08, 2008 K6860631 Rev. 1...
  • Page 32 (2), lift up the back of the bezel (1) and remove. 12. Remove the bolts (1) and lift the rear of the base up to release the front guide pins (5). 13. Remove the front base (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 33 20. Using a trim stick C-4755 or equivalent, disengage the retaining tabs of the cowl trim panel (1) from the re- tainer clips (2) in the door sill (3). 21. Pull the cowl trim panel rearward and remove it from the vehicle. Aug 08, 2008 K6860631 Rev. 1...
  • Page 34 26. Using a trim stick C-4755 or equivalent, disengage the retaining tabs that secure the lower B-pillar trim panel (3) to the B-pillar. 27. Remove the seat belt from the lower B-pillar trim panel through the slot provided and remove the trim panel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 35 Insure the tubing will be long enough to cover and seal the entire sol- dered area. CAUTION: Do not use acid core solder. 39. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. Aug 08, 2008 K6860631 Rev. 1...
  • Page 36 42. Repeat the previous two steps for the ground side wires. CAUTION: Do not use acid core solder. 43. Solder (3) the connection (2) together using rosin core sol- der (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 37 B-pillar (4). 49. Install the bolt (2) that secures the seat belt (3) to the top of the B-pillar (4) and Install the cap (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 38 (1) that secure the rear stor- age compartment to the floor panel (3). 51. Place the cowl trim panel (1) into position and engage the retaining tabs to the door sill (3). Aug 08, 2008 K6860631 Rev. 1...
  • Page 39 56. Install the instrument panel center bezel onto the IP and fully engage the retainer clips. 57. Install the two lower screws (2). 58. If necessary, install the close out panel (2) or cupholder and install the screws (3). Aug 08, 2008 K6860631 Rev. 1...
  • Page 40 59. Install the lower bezel panel (2) ensuring the retaining tabs engage. 60. If equipped with a mini console, position the console and seat the front clips (1) fully. 61. Install the bolts (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 41 62. Install the bolts (2) that secure the rear console (1) to the floor panel. 63. Install the inserts. 64. Install the gear shift lever extension. 65. Install the 4WD gear shift boot, if equipped. Aug 08, 2008 K6860631 Rev. 1...
  • Page 42 67. Seat the rear of the base to engage the front guide pins (5) and Install the bolts (1). 68. Install the console bezel (1) and engage the seven front console bezel clips (2). 69. Connect the battery negative cable. Aug 08, 2008 K6860631 Rev. 1...

  • Page 43: Procedure Steps

    (1) from the re- tainer clips (2) in the door sill (3). 6. Pull the cowl trim panel rearward and remove it from the vehicle. Aug 08, 2008 PRINT THIS VEHICLE DODGE RAM, QUAD/CREW CAB WI-FI ROUTER K6860631 Rev. 1...
  • Page 44 12. Using a trim stick C-4755 or equivalent, disengage the retaining tabs of the sill trim panel (1) from the retainer clips in the rear door sill (2) and remove the trim panel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 45 14. Route the Wi-Fi power harness from the router along the sill securing where necessary. FULL CENTER CONSOLE 15. Remove the rubber mat (1). 16. Using a trim stick C-4755 or equivalent, disengage the retaining tabs of the shifter bezel ring (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 46 (2). 19. Disconnect the power outlet (1). 20. Route the Wi-Fi power harness behind the glove box and up to the key on power outlet and cut to length. Aug 08, 2008 K6860631 Rev. 1...
  • Page 47 CAUTION: Do not use acid core solder. 31. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. 32. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 48 36. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing. FULL CENTER CONSOLE Aug 08, 2008 K6860631 Rev. 1...
  • Page 49 37. Install the center console trim (2). 38. Install the two retainers (1). 39. Install the rubber mat (1). 40. Install the shifter bezel ring (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 50 50. Engage the retaining tabs that secure the lower C-pil- lar trim panel to the C-pillar. 51. Install the bolt (3) that secures the seat belt to the bot- tom of the C-pillar. Tighten the bolt to 40 N·m (30 ft. lbs.). Aug 08, 2008 K6860631 Rev. 1...
  • Page 51 54. Install the bolt (2) that secures the seat belt (3) to the top of the C-pillar. Tighten the bolt to 40 N·m (30 ft. lbs.). 55. Install the cap (1) onto the seat belt. 56. Connect the negative battery cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 52 WIFI ROUTER INDEX PRINT THIS VEHICLE 300/CHARGER/CHALLENGER PROCEDURE STEPS: 1. Remove the spare tire cover. 2. Disconnect the negative battery cable. (2) Aug 08, 2008 K6860631 Rev. 1...
  • Page 53 3. Remove the Power Distribution Center (PDC) by pressing the releasing tabs (1) and pulling the PDC straight up. 4. Remove the back cover of the PDC (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 54 5. Locate the F981 (RD/BR) circuit (1) going to fuse 18. Refer to the wire schematic. Aug 08, 2008 K6860631 Rev. 1...
  • Page 55 14. Install the PDC back cover, being careful not to pinch any wires between the PDC and the PDC cover. 15. Install the PDC. 16. Connect the negative battery cable. 17. Install the spare tire cover. Aug 08, 2008 K6860631 Rev. 1...
  • Page 56 20. Route and secure the twisted pair wire harness from the PDC to the Wi­Fi Router along the passenger side trunk. 21. Connect the twisted pair wire harness to the router. 22. Verify system operation. Aug 08, 2008 K6860631 Rev. 1...
  • Page 57 7. Lift the front of the cushion (3) up and remove the cushion from under the seat back. 8. Remove the belt buckle bolt (2) and the buckle (1). 9. Remove the floor bracket or recliner bolts (4). Aug 08, 2008 K6860631 Rev. 1...
  • Page 58 12. Using special tool C-4755, pry off the lower B-pillar trim. 13. Remove from vehicle. 14. Using trim stick C-4755, pry up the scuff plate. 15. Remove the scuff plate from vehicle. 16. Remove the left side lower cowl trim panel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 59 19. Remove the lower steering column cover. 20. Pull up on shifter knob (1) and remove. 21. Using trim stick C-4755 or equivalent, pry up on bezel (2) and remove from shifter pod (3). Aug 08, 2008 K6860631 Rev. 1...
  • Page 60 28. Place the quarter trim panel into position, but do not engage the clip retainers at this time. 29. Connect the harness to the Wi-Fi router connect and route the cable forward through the vehicle while tap- ing to the body electrical harness. Aug 08, 2008 K6860631 Rev. 1...
  • Page 61 Insure the tubing will be long enough to cover and seal the entire sol- dered area. 35. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 62 39. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub- ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Aug 08, 2008 K6860631 Rev. 1...
  • Page 63 43. Insert bezel (2) locator to shifter pod (3). 44. Apply hand pressure until clips are seated. 45. Snap shifter knob (1) onto shifter shaft. 46. Pull up on knob (1) to verify seated correctly. Aug 08, 2008 K6860631 Rev. 1...
  • Page 64 50. Hand press scuff plate ensuring tabs are properly seated. 51. Install the left side lower cowl trim panel. 52. Insert lower tabs on B-pillar lower trim (1) onto sill panel. 53. Hand tap on clip locations ensuring clips are properly seated. Aug 08, 2008 K6860631 Rev. 1...
  • Page 65 66. Tap on panel at each trim clip location (2) until properly seated. 67. Install the left cargo net D-ring, if equipped. 68. Install the cargo floor. 69. Install the rear tonneau cover, if equipped. 70. Connect the battery negative cable. 71. Verify system operation. Aug 08, 2008 K6860631 Rev. 1...
  • Page 66 8. Remove the passenger seat front floor mounting bolts (4). 9. Disconnect the passenger seat electrical connector (3) and remove the seat from the vehicle. 10. Remove the front passenger door scuff plate (1). Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER JEEP COMMANDER K6860631 Rev. 1...
  • Page 67 Insure the tubing will be long enough to cover and seal the entire sol- dered area. CAUTION: Do not use acid core solder. 22. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. Aug 08, 2008 K6860631 Rev. 1...
  • Page 68 24. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, crimp the splice clip and wires together. 25. Repeat the previous two steps for the ground side wires. 26. Solder (3) the connection (2) together using rosin core sol- der (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 69 Tighten to 40 N·m (30 ft. lbs.). 35. Install the seat belt anchor bolt. a. Tighten to 39 N·m (29 ft. lbs.). 36. Install the seat belt anchor cover (1). 37. Place the seat in the full rearward position. Aug 08, 2008 K6860631 Rev. 1...
  • Page 70 39. Connect the electrical connectors to the center bezel and install the center bezel to the instrument panel. 40. Install the sound insulator to the passenger side lower instrument panel. 41. Install the glove box. 42. Install the cowl trim panel (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 71 43. Install the passenger door scuff plate (1). 44. Place the shifter in park and release the parking brake. Aug 08, 2008 K6860631 Rev. 1...
  • Page 72 10. Route the Wi-Fi power harness under the center con- sole to the shifter housing and cut the harness to the proper length. Ensure the harness is tucked under the center console to minimize visible wire. Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER JEEP COMPASS K6860631 Rev. 1...
  • Page 73 (1). 16. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, crimp the splice clip and wires together. 17. Repeat the previous two steps for the ground side wires. Aug 08, 2008 K6860631 Rev. 1...
  • Page 74 22. Install the screws (2). 23. Install the bezel (4) onto the trim ring (5) and seat fully. 24. Install the shift knob (3) onto the shifter (1) and seat fully. 25. Connect the battery negative cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 75 4. Spread the bottom of the inboard (1) and outboard (3) retractor cover halves apart and disengage the snaps located at the top of the cover halves and remove the cover halves. Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER DAKOTA K6860631 Rev. 1...
  • Page 76 9. Connect the Wi-Fi harness to the Wi-Fi router. 10. Route the Wi-Fi harness behind the rear drivers side seat riser. 11. Route and secure the Wi-Fi harness down the drivers side. Aug 08, 2008 K6860631 Rev. 1...
  • Page 77 15. Secure the Wi-Fi router (1) to the floor below the rear seat back (2) with the provided materials. 16. Connect the Wi-Fi harness (3) to the Wi-Fi router (1). 17. Route the Wi-Fi harness (3) behind the rear drivers side seat riser. Aug 08, 2008 K6860631 Rev. 1...
  • Page 78 (2) and disconnect the release rod (3). 21. Remove the two screws (3). 22. Using a trim stick C-4755 or equivalent, separate the upper retaining clips (1) and remove the opening cover (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 79 Insure the tubing will be long enough to cover and seal the entire sol- dered area. CAUTION: Do not use acid core solder. 30. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. Aug 08, 2008 K6860631 Rev. 1...
  • Page 80 32. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 33. Repeat the previous two steps for the ground side wires. 34. Solder (3) the connection (2) together using rosin core solder (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 81 (1) comes out of both ends of the tubing. 35. Connect the electrical connectors. 36. Install the center bezel (2) and seat the four retaining clips (1) fully. 37. Install the screws (3). Aug 08, 2008 K6860631 Rev. 1...
  • Page 82 (3). 40. Connect the release rod (3) to the release handle (1) and secure the attachment clip (2) fully. 41. Position the end cap and seat the retaining clips fully. Aug 08, 2008 K6860631 Rev. 1...
  • Page 83 (2) with the top of each half angled toward the other and en- gage the snaps that secure the two halves together. Then, close the cover around the seat belt. Aug 08, 2008 K6860631 Rev. 1...
  • Page 84 49. Align the retaining tabs on the door sill scuff plate end of the trim panel with the retaining clips (2) in the front door sill (3) and engage the retaining tabs that secure the trim panel to the door sill. Aug 08, 2008 K6860631 Rev. 1...
  • Page 85 (1) with the retaining clips in the rear door sill and engage the retaining tabs that secure the scuff plate to the door sill. 51. Lower the driver's side rear seat. 52. Connect the negative battery cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 86 NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect the battery negative cable. 2. Using a trim stick C-4755 or equivalent, remove the passenger front door sill scuff plate (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 87 3. Remove the passenger side cowl trim panel. 4. Open the glove box and squeeze the stop tabs inward. Aug 08, 2008 K6860631 Rev. 1...
  • Page 88 5. Lower the glove box and release the hinges (1) using a twisting motion and remove the glove box. 6. If equipped, Using a trim stick C-4755 or equivalent remove the cup holder assembly (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 89 Insure the tubing will be long enough to cover and seal the entire sol- dered area. CAUTION: Do not use acid core solder. 17. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. Aug 08, 2008 K6860631 Rev. 1...
  • Page 90 19. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 20. Repeat the previous two steps for the ground side wires. 21. Solder (3) the connection (2) together using rosin core solder (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 91 (1) comes out of both ends of the tubing. 23. Connect the electrical connectors and install the bezel. 24. Install the bezel (1) and the two screws (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 92 25. If equipped, Install the cup holder assembly (1) by snapping into place. 26. Position the glove box and twist the box tabs (2) onto the hinges (1) using a twisting motion as indicated. Aug 08, 2008 K6860631 Rev. 1...
  • Page 93 27. Close the box and squeeze the stop tabs inward and engage into the instrument panel. 28. Install the passenger side cowl trim panel (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 94 29. Install the passenger side front door sill scuff plate (1). 30. Connect the battery negative cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 95 4. Remove the liftgate scuff plate. C-4755 or equivalent, disengage the retaining tabs that secure the liftgate scuff plate to the liftgate door sill and remove the scuff plate. Aug 08, 2008 PRINT THIS VEHICLE Using trim stick WI-FI ROUTER GRAND CHEROKEE K6860631 Rev. 1...
  • Page 96 9. Pull the quarter trim panel away from the quarter panel. 10. If equipped, disconnect the power outlet wire harness connector. 11. Remove the quarter trim panel. Aug 08, 2008 Using trim Using trim stick K6860631 Rev. 1...
  • Page 97 15. Remove the shifter trim (1) and bezel (2). 16. Remove the center stack bezel (2). NOTE: Make sure enough wire length is supplied to go into the load floor where the Wi-Fi router (1) will be located. Aug 08, 2008 K6860631 Rev. 1...
  • Page 98 23. Place the strands of wire overlapping each other in- side of the splice clip (1). 24. Using crimping tool (1), Mopar p/n 05019912AA or equivalent, crimp the splice clip and wires together. Aug 08, 2008 K6860631 Rev. 1...
  • Page 99 26. Center the heat shrink tubing (2) over the joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing. 27. Install the Center stack bezel (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 100 36. Install the two screws that secure the quarter trim panel to the quarter panel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 101 42. Install the upper liftgate trim panel. Align the retaining tabs on the upper liftgate trim panel with the retaining clips in the liftgate opening and engage the retaining tabs that secure the trim panel to the liftgate opening. Aug 08, 2008 K6860631 Rev. 1...
  • Page 102 46. Align the retaining tabs on the door sill scuff plate with the retaining clips in the door sill and engage the re- taining tabs that secure the scuff plate to the door sill. 47. Connect the negative battery cable. 48. Verify system operation. Aug 08, 2008 K6860631 Rev. 1...
  • Page 103 2. Remove the mat covering the storage box. 3. Remove the load floor assembly (3). 4. Secure the Wi-Fi router (1) to the floor with the mate- rials provided. STORAGE BOX – 7 PASSENGER Aug 08, 2008 K6860631 Rev. 1...
  • Page 104 flange. 11. Remove the door sill scuff panel from the vehicle. Aug 08, 2008 K6860631 Rev. 1...
  • Page 105 17. Route the Wi-Fi power harness under the quarter trim panel. 18. Route the Wi-Fi power harness under the b-pillar trim panel. 19. Route the Wi-Fi power harness to the passenger side cowl area. Aug 08, 2008 K6860631 Rev. 1...
  • Page 106 21. Using Power Outlet Remover 9857 (4). Insert the tool with tips against bosses (1). 22. Pull out the base (3) through mounting ring by gently rocking power outlet remover. 23. Disconnect the base wires (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 107 CAUTION: Do not use acid core solder. 29. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. 30. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 108 34. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing. Aug 08, 2008 K6860631 Rev. 1...
  • Page 109 40. Place the door sill trim panel into position. 41. Pushing downward on the sill trim panel to engage the tabs and attaching clips to the door sill. 42. Connect the negative battery cable. STORAGE BOX – 7 PASSENGER Aug 08, 2008 K6860631 Rev. 1...
  • Page 110 43. Install the seat back gap hider retainers to the rear storage box. STORAGE BOX – 5 PASSENGER 44. Install the load floor assembly (3). 45. Install the mat covering the storage box. Aug 08, 2008 K6860631 Rev. 1...

  • Page 111: Procedure Steps

    5. Route the Wi-Fi power harness (1) under the carpet from the passenger seat to the instrument panel stor- age bin (2). Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER MINIVAN K6860631 Rev. 1...
  • Page 112 CAUTION: Do not use acid core solder. 11. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. 12. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 113 16. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub- ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Aug 08, 2008 K6860631 Rev. 1...
  • Page 114 18. Seat the storage bin and engage the spring clip retain- ers. 19. Install the six fasteners (2) on both sides of the stor- age bin. 20. Connect the negative battery cable. 21. Verify system operation. Aug 08, 2008 K6860631 Rev. 1...
  • Page 115 9. With the glove box in the full down position, slide the glove box to the right, off of the hinges and remove. Aug 08, 2008 PRINT THIS VEHICLE DODGE NITRO, JEEP LIBERTY WI-FI ROUTER K6860631 Rev. 1...
  • Page 116 (2), releasing the retaining clips from the body (4). 15. Remove the trim panel from the B-pillar (1). 16. Remove the trim panel by sliding the panel forward re- leasing the panel from the scuff clips in the body (3). Aug 08, 2008 K6860631 Rev. 1...
  • Page 117 22. Carefully pull down to remove the remaining clips (4) attaching the molding to the body, then move the molding to the left to released the tab from the quarter trim molding. Aug 08, 2008 K6860631 Rev. 1...
  • Page 118 32. Route and secure the Wi-Fi power harness under the glove box opening and behind the center stack and cut the harness to the proper length. Aug 08, 2008 K6860631 Rev. 1...
  • Page 119 (1). 38. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, crimp the splice clip and wires together. 39. Repeat the previous two steps for the ground side wires. Aug 08, 2008 K6860631 Rev. 1...
  • Page 120 Use hand pressure to seat the clips (3). 43. Install the cargo tie downs and tighten the screw. 44. Install the load floor into its locked position. 45. Install the rear door scuff plate. 46. Install the C-pillar trim. Aug 08, 2008 K6860631 Rev. 1...
  • Page 121 CAUTION: When installing the cowl trim cover make sure not to damage the body plugs, around the sill area. If damage occurs to the body plugs, replace with new plugs. Failure to replace a damaged body plug results in a water leak to the floor area of the vehicle. Aug 08, 2008 K6860631 Rev. 1...
  • Page 122 63. Using hand pressure, seat the retaining clips starting with the lower clips first. 64. Place the transmission into park and release the park- ing brake. 65. Connect the negative battery cable. 66. Verify system operation. Aug 08, 2008 K6860631 Rev. 1...
  • Page 123 8. Remove the glove box. 9. Remove the sound insulator from the passenger side lower instrument panel. Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER CHYRSLER PACIFICA K6860631 Rev. 1...
  • Page 124 (3) from the door sill (1) and removing from the vehicle. 12. Using a trim stick or equivalent, carefully remove the passenger side cowl trim panel (2) from the body side A-pillar (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 125 CAUTION: Do not use acid core solder. 22. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. 23. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 126 (1) comes out of both ends of the tubing. 28. Install the router under the passenger front seat and secure with the hardware provided. 29. Connect the electrical connector to the router. Aug 08, 2008 K6860631 Rev. 1...
  • Page 127 31. Install the passenger rear door sill plate. 32. Install the passenger side cowl trim panel (2) to the vehicle. 33. Install the passenger front door sill plate (2) ensuring the retainers are engaged. Aug 08, 2008 K6860631 Rev. 1...
  • Page 128 39. Install both the left and right sides of the instrument panel bezel (3). 40. Install the ignition trim ring (5) to the instrument panel bezel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 129 (2). 42. Install the center console bezel ensuring the retainers engage. 43. Install the shifter bezel. 44. Place the shifter in PARK and release the parking brake. 45. Connect the battery negative cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 130 7. Lift the front of the cushion (3) up and remove the cushion from under the seat back. 8. Remove the belt buckle bolt (2) and the buckle (1). 9. Remove the floor bracket or recliner bolts (4). Aug 08, 2008 K6860631 Rev. 1...
  • Page 131 B-pillar trim. 13. Remove from vehicle. 14. Using trim stick C-4755 or equivalent, pry up the scuff plate. 15. Remove the scuff plate from vehicle. 16. Remove the left side lower cowl trim panel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 132 21. Using trim stick C-4755 or equivalent, separate the bezel (4) from the trim ring (5), if equipped. 22. Remove the screws (2) and using trim stick C-4755 or equivalent, separate the trim ring (5) from the shifter console (6). Aug 08, 2008 K6860631 Rev. 1...
  • Page 133 Insure the tubing will be long enough to cover and seal the entire sol- dered area. CAUTION: Do not use acid core solder. 33. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. Aug 08, 2008 K6860631 Rev. 1...
  • Page 134 36. Repeat the previous two steps for the ground side wires. 37. Solder (3) the connection (2) together using rosin core solder (1). CAUTION: Do not use acid core solder. Aug 08, 2008 K6860631 Rev. 1...
  • Page 135 41. Install the screws (2). 42. Install the bezel (4) onto the trim ring (5) and seat fully. 43. Install the shift knob (3) onto the shifter (1) and seat fully. 44. Install the lower steering column cover. Aug 08, 2008 K6860631 Rev. 1...
  • Page 136 (6). 52. Tighten the seat bracket bolts (6) to 46 N·m (34 ft. lbs.). 53. Install the nut (5). 54. Tighten the nuts (5 and 3) to 80 N·m (60 ft. lbs.). Aug 08, 2008 K6860631 Rev. 1...
  • Page 137 61. Tighten the bolts to 80 N·m (60 ft. lbs.). 62. Position the quarter trim tabs (3) into the appropriate slots in the body and seat the trim (2) fully. 63. Install the cargo hook and retainer if necessary. Aug 08, 2008 K6860631 Rev. 1...
  • Page 138 65. Tap on panel at each trim clip location (2) until properly seated. 66. Install the left cargo net D-ring, if equipped. 67. Install the cargo floor. 68. Install the rear tonneau cover, if equipped. 69. Connect the battery negative cable. 70. Verify system operation. Aug 08, 2008 K6860631 Rev. 1...
  • Page 139 CAUTION: Do not use acid core solder. 11. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER PT CRUISER K6860631 Rev. 1...
  • Page 140 13. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, crimp the splice clip and wires together. 14. Repeat the previous two steps for the ground side wires. 15. Solder (3) the connection (2) together using rosin core sol- der (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 141 17. Position the center console into the vehicle. 18. Connect the electrical connectors. 19. Install the two screws in the cup holder. 20. Install the four screws in the storage bin. 21. Connect the battery negative cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 142 (1) and remove it from the center console. 4. Remove the manual or automatic center console shifter bezel. 5. Using trim stick C-4755, remove the center console bezel (1). Aug 08, 2008 PRINT THIS VEHICLE SEBRING SEDAN/AVENGER WI-FI ROUTER K6860631 Rev. 1...
  • Page 143 (1) and pull outward. 9. Disconnect the key on power outlet from behind con- sole bezel (1). 10. Position the console bezel (1) aside. ALL VEHICLES Aug 08, 2008 K6860631 Rev. 1...
  • Page 144 14. Using trim stick C-4755, disengage cowl trim panel (1) clips from the corresponding locations in the sheet metal (2). 15. Remove the cowl trim panel (1) from the vehicle. 16. Position the rear passenger side seat down. Aug 08, 2008 K6860631 Rev. 1...
  • Page 145 17. Route the Wi-Fi power harness (2) down quarter trim panel (1). 18. Tuck the Wi-Fi power harness up under the quarter trim panel. 19. Route the Wi-Fi power harness towards the cowl panel, tucking up under the b-pillar trim panel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 146 CAUTION: Do not use acid core solder. 24. Solder the supplied fused pigtail to Wi-Fi power har- ness power wire. 25. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 147 29. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing. Aug 08, 2008 K6860631 Rev. 1...
  • Page 148 32. Place door sill trim panel (3) and (5) into position 33. Align locator tab to the locator slot in door sill (2). 34. Pushing downward on sill trim panel to engage tabs and attaching clips to the door sill. Aug 08, 2008 K6860631 Rev. 1...
  • Page 149 35. Align the center bezel over the slots and firmly snap into place. 36. Snap the bezel (1) firmly onto the center console bezel. 37. Install the manual or automatic center console shifter bezel. Aug 08, 2008 K6860631 Rev. 1...
  • Page 150 SEBRING SEDAN 40. Connect the key on power outlet connector. 41. Position the console bezel (1) over the retaining slots and firmly snap the console bezel (1) into place. 42. Connect the negative battery cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 151 (2) away from the body side (1) enough to gain access to the tether. 5. Remove the tether retaining bolt and remove the A-pil- lar from the vehicle. Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER DODGE SPRINTER K6860631 Rev. 1...
  • Page 152 12. Route the haness through the IP lower bezel. 13. Remove the connetor (2) from the junction block (1) under the driver side IP. 14. Using the appropriate pin extraction tool, remove the pin from cavity 3 of the connector. Aug 08, 2008 K6860631 Rev. 1...
  • Page 153 21. Insert the spliced pin back into cavity 3 of the connec- tor. 22. Connect the connetor to the junction block. Aug 08, 2008 K6860631 Rev. 1...
  • Page 154 27. Install the IP bezel mounting fastener (3). 28. Place the A-pillar into position, install the tether and mounting fastener. 29. Install the A-pillar (2) to the body side (1) ensuring the snap retainers engage. Aug 08, 2008 K6860631 Rev. 1...
  • Page 155 31. Place the sun visor (3) into position and install the two retaining bolts (4). 32. Install the WiFi router to the upper tray with the pro- vided materials. 33. Connect the electrical connector to the WiFi router. 34. Connect the battery negative cable. Aug 08, 2008 K6860631 Rev. 1...
  • Page 156 (2) and rotate the lower center trim (3) down and re- lease the tabs (1). 3. Using trim stick C-4755 or equivalent (2), release the clips in the rear of the upper trim (1). Aug 08, 2008 PRINT THIS VEHICLE WI-FI ROUTER JEEP WRANGLER K6860631 Rev. 1...
  • Page 157 4. Rotate the upper trim (2) back and release the front (1). 5. Disconnect the electrical connector (4) and remove the upper center cover (1). 6. Remove the screws (2) and using trim stick C-4755 or equivalent, separate the center bezel (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 158 8. On 4x4 vehicles grasp the transfer case shifter knob and pull straight up and remove the knob. 9. On manual transmission vehicles, using a trim stick C-4755 or equivalent, separate the shifter boot (2) from the console bezel (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 159 (2) from the shifter shaft (1). 11. Remove the cup holder or ash receiver (1), if equipped. 12. Using trim stick C-4755 or equivalent, remove the con- sole bezel (2). 13. Disconnect the electrical connector (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 160 17. Route and secure the Wi-Fi power harness (2) under the center console to the cigarette lighter outlet wire harness. NOTE: Do not use the power outlet for the power sup- ply to the Wi-Fi router. Aug 08, 2008 K6860631 Rev. 1...
  • Page 161 (1). 23. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 24. Repeat the previous two steps for the ground side wires. Aug 08, 2008 K6860631 Rev. 1...
  • Page 162 26. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub- ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Aug 08, 2008 K6860631 Rev. 1...
  • Page 163 27. Position the console (4) over the shiftier and brake levers and seat the clips (3) fully. 28. Install the four screws (1). 29. Connect the electrical connector (1). Aug 08, 2008 K6860631 Rev. 1...
  • Page 164 33. If equipped, position the manual transmission shifter handle (2) onto the shift shaft (1) and install the bolt (3). 34. Tighten the bolt (3) to 33 N·m (24.5 ft. lbs.) Aug 08, 2008 K6860631 Rev. 1...
  • Page 165 36. Connect the HVAC control cables (1 and 9) and con- nect the electrical connectors (3 and 4). 37. Position the center bezel (1) onto the I/P and seat the clips fully. 38. Install the lower screws (2). Aug 08, 2008 K6860631 Rev. 1...
  • Page 166 (2) back and seat the clips fully. 41. Position the lower tabs (1) into the slots and rotate the trim (3) up and seat the clips (2) fully. 42. Connect the negative battery cable. 43. Verify system operation. Aug 08, 2008 K6860631 Rev. 1...