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Mopar K6860899 Instruction Manual

Chrysler wi-fi router instructions manual
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RAM – REGULAR CAB
RAM – QUAD/CREW CAB
300/CHARGER/CHALLENGER
CALIBER
COMPASS
DAKOTA
GRAND CHEROKEE
JOURNEY
MINIVAN
NITRO/LIBERTY
PATRIOT
PT CRUISER
SEBRING SEDAN/AVENGER
SPRINTER
WRANGLER
Oct 16, 2009
K6860899 – WI-FI ROUTER
K6860899 Rev. 1

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Summary of Contents for Mopar K6860899

  • Page 1 Click on the desired vehicle to take you directly to the vehicle specific instructions. RAM – REGULAR CAB RAM – QUAD/CREW CAB 300/CHARGER/CHALLENGER CALIBER COMPASS DAKOTA GRAND CHEROKEE JOURNEY MINIVAN NITRO/LIBERTY PATRIOT PT CRUISER SEBRING SEDAN/AVENGER SPRINTER WRANGLER Oct 16, 2009 K6860899 – WI-FI ROUTER K6860899 Rev. 1...
  • Page 2 9. Release the two glove box stops (2) and lower the glove box downward past the stops. 10. Disengage the glove box hinges from the instrument panel and remove the glove box. Oct 16, 2009 WI­FI ROUTER, REGULAR CAB DODGE RAM­REGULAR CAB K6860899 Rev. 1...
  • Page 3 12. Pull the cowl trim panel rearward and remove it from the vehicle. 13. Remove the three bolts (1) that secure the rear stor­ age compartment (2) to the floor panel (3) and remove the storage compartment from the rear cab trim panel (4). Oct 16, 2009 K6860899 Rev. 1...
  • Page 4 18. Remove the seat belt from the lower B­pillar trim panel through the slot provided and remove the trim panel. 19. Remove the utility hooks (3) from the rear cab trim panel (1) and remove the trim panel. Oct 16, 2009 K6860899 Rev. 1...
  • Page 5 CAUTION: Do not use acid core solder. 30. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire (RD/LG). 31. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 6 35. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub­ ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev. 1...
  • Page 7 B­pillar (4) and Install the cap (1). 41. Install the storage compartment (2) to the rear cab and install the three fasteners (1) that secure the rear stor­ age compartment to the floor panel (3). Oct 16, 2009 K6860899 Rev. 1...
  • Page 8 (3). 43. Engage the glove box (1) hinges to the instrument panel. 44. Press the two glove box stops (2) and raise the glove box upward. 45. Close the glove box. Oct 16, 2009 K6860899 Rev. 1...
  • Page 9 IP. 49. Install the lower bezel panel (1) ensuring the retaining tabs engage. 50. Install the WiFi Router (2) into the mounted WiFi Router cradle (1). 51. Connect the battery negative cable. Oct 16, 2009 K6860899 Rev. 1...
  • Page 10 (1) from the re­ tainer clips (2) in the door sill (3). 6. Pull the cowl trim panel rearward and remove it from the vehicle. Oct 16, 2009 WI­FI ROUTER DODGE RAM, QUAD/CREW CAB K6860899 Rev. 1...
  • Page 11 12. Using a trim stick C­4755 or equivalent, disengage the retaining tabs of the sill trim panel (1) from the retainer clips in the rear door sill (2) and remove the trim panel. Oct 16, 2009 K6860899 Rev. 1...
  • Page 12 14. Route the Wi­Fi power harness from the router along the sill securing where necessary. FULL CENTER CONSOLE 15. Remove the rubber mat (1). 16. Using a trim stick C­4755 or equivalent, disengage the retaining tabs of the shifter bezel ring (2). Oct 16, 2009 K6860899 Rev. 1...
  • Page 13 (2). 19. Disconnect the power outlet (1). 20. Route the Wi­Fi power harness behind the glove box and up to the key on power outlet and cut to length. Oct 16, 2009 K6860899 Rev. 1...
  • Page 14 CAUTION: Do not use acid core solder. 31. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire. 32. Place the strands of the power side wires (RD/LG) overlapping each other inside of the splice clip (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 15 36. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub­ ing is tightly sealed and sealant (1) comes out of both ends of the tubing. FULL CENTER CONSOLE Oct 16, 2009 K6860899 Rev. 1...
  • Page 16 37. Install the center console trim (2). 38. Install the two retainers (1). 39. Install the rubber mat (1). 40. Install the shifter bezel ring (2). Oct 16, 2009 K6860899 Rev. 1...
  • Page 17 47. Position the cowl trim panel (1) onto the door sill (3). 48. Push the cowl trim panel forward and then engage the retaining tabs that secure the sill trim panel to the rear door sill. Oct 16, 2009 K6860899 Rev. 1...
  • Page 18 C­pillar. Tighten the bolt to 40 N∙m (30 ft. lbs.). 55. Install the cap (1) onto the seat belt. 56. Install the WiFi Router (2) into the mounted WiFi Router cradle (1). 57. Connect the negative battery cable. Oct 16, 2009 K6860899 Rev. 1...

  • Page 19: Wifi Router

    1. Remove the spare tire cover. 2. Disconnect and isolate the negative battery cable. 3. Remove the Power Distribution Center (PDC) cover. 4. Remove the PDC by pressing the releasing tabs (1) and pulling the PDC straight up. Feb 12, 2010 K6860899 Rev. 2...
  • Page 20 5. Remove the back cover of the PDC (2). 6. Measure the appropriate length of wire so that the wire harness will reach the wifi router from the PDC. Feb 12, 2010 K6860899 Rev. 2...
  • Page 21 7. Locate the F981 (RD/BR) circuit going to fuse 18. Refer to the wire schematic. Feb 12, 2010 K6860899 Rev. 2...
  • Page 22 12. Place the strands of the power side wires overlapping each other inside of the splice clip (1). 13. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. Feb 12, 2010 K6860899 Rev. 2...
  • Page 23 PDC and the PDC cover. 20. Install the PDC, align the clips on the PDC with the tabs on the mounting bracket. 21. Install the PDC top cover. 22. Connect the negative battery cable. Feb 12, 2010 K6860899 Rev. 2...
  • Page 24 2. Measure 108 mm (4.25 in.) from the bottom of the seat back (6) to the bottom of the Wi­Fi Router cradle. 3. Measure 76.2 mm (3 in.) (5) from the left edge (zipper) (3) to the left side of the Wi­Fi Router cradle. Feb 12, 2010 K6860899 Rev. 2...
  • Page 25 2. Route and secure the twisted pair wire harness from the PDC to the Wi­Fi Router along the passenger side trunk. 3. Connect the twisted pair wire harness to the router. 4. Verify system operation. Feb 12, 2010 K6860899 Rev. 2...
  • Page 26 7. Lift the front of the cushion (3) up and remove the cushion from under the seat back. 8. Remove the belt buckle bolt (2) and the buckle (1). 9. Remove the floor bracket or recliner bolts (4). Oct 16, 2009 K6860899 Rev. 1...
  • Page 27 12. Using special tool C­4755, pry off the lower B­pillar trim. 13. Remove from vehicle. 14. Using trim stick C­4755, pry up the scuff plate. 15. Remove the scuff plate from vehicle. 16. Remove the left side lower cowl trim panel. Oct 16, 2009 K6860899 Rev. 1...
  • Page 28 19. Remove the lower steering column cover. 20. Pull up on shifter knob (1) and remove. 21. Using trim stick C­4755 or equivalent, pry up on bezel (2) and remove from shifter pod (3). Oct 16, 2009 K6860899 Rev. 1...
  • Page 29 28. Place the quarter trim panel into position, but do not engage the clip retainers at this time. 29. Connect the harness to the Wi­Fi router connect and route the cable forward through the vehicle while tap­ ing to the body electrical harness. Oct 16, 2009 K6860899 Rev. 1...
  • Page 30 Insure the tubing will be long enough to cover and seal the entire sol­ dered area. 35. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 31 39. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub­ ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev. 1...
  • Page 32 43. Insert bezel (2) locator to shifter pod (3). 44. Apply hand pressure until clips are seated. 45. Snap shifter knob (1) onto shifter shaft. 46. Pull up on knob (1) to verify seated correctly. Oct 16, 2009 K6860899 Rev. 1...
  • Page 33 50. Hand press scuff plate ensuring tabs are properly seated. 51. Install the left side lower cowl trim panel. 52. Insert lower tabs on B­pillar lower trim (1) onto sill panel. 53. Hand tap on clip locations ensuring clips are properly seated. Oct 16, 2009 K6860899 Rev. 1...
  • Page 34 (1) up under the seat belt buckles and rear seat back. 63. Lower the front of the cushion (3) down and install the bolts (2). 64. Tighten the bolts to 80 N∙m (60 ft. lbs.). Oct 16, 2009 K6860899 Rev. 1...
  • Page 35 68. Install the cargo floor. 69. Install the rear tonneau cover, if equipped. 70. Install the WiFi router (1) into the router bracket (2). 71. Connect the battery negative cable. 72. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 36 6. Using special tool 9857 Power Outlet Remover (4), in­ sert the tool forcing bosses (1) out of base. 7. Pull out the base (3) through mounting ring by gently rocking pliers. 8. Disconnect the electrical connector. Oct 16, 2009 WI­FI ROUTER JEEP COMPASS K6860899 Rev. 1...
  • Page 37 CAUTION: Do not use acid core solder. 15. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire. 16. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 38 20. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub­ ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev. 1...
  • Page 39 25. Install the shift knob (3) onto the shifter (1) and seat fully. 26. Install the Wi­Fi router (1) to the Wi­Fi bracket (2). 27. Connect the battery negative cable. 28. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 40 4. Spread the bottom of the inboard (1) and outboard (3) retractor cover halves apart and disengage the snaps located at the top of the cover halves and remove the cover halves. Oct 16, 2009 WI­FI ROUTER DAKOTA K6860899 Rev. 1...
  • Page 41 9. Connect the Wi­Fi harness to the Wi­Fi router. 10. Route the Wi­Fi harness behind the rear drivers side seat riser. 11. Route and secure the Wi­Fi harness down the drivers side. Oct 16, 2009 K6860899 Rev. 1...
  • Page 42 15. Secure the Wi­Fi router bracket (1) to the floor below the rear seat back (2) with the provided materials. 16. Connect the Wi­Fi harness (3) to the Wi­Fi router (1). 17. Route the Wi­Fi harness (3) behind the rear drivers side seat riser. Oct 16, 2009 K6860899 Rev. 1...
  • Page 43 (2) and disconnect the release rod (3). 21. Remove the two screws (3). 22. Using a trim stick C­4755 or equivalent, separate the upper retaining clips (1) and remove the opening cover (2). Oct 16, 2009 K6860899 Rev. 1...
  • Page 44 Insure the tubing will be long enough to cover and seal the entire sol­ dered area. CAUTION: Do not use acid core solder. 30. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire. Oct 16, 2009 K6860899 Rev. 1...
  • Page 45 32. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 33. Repeat the previous two steps for the ground side wires. 34. Solder (3) the connection (2) together using rosin core solder (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 46 (1) comes out of both ends of the tubing. 35. Connect the electrical connectors. 36. Install the center bezel (2) and seat the four retaining clips (1) fully. 37. Install the screws (3). Oct 16, 2009 K6860899 Rev. 1...
  • Page 47 (3). 40. Connect the release rod (3) to the release handle (1) and secure the attachment clip (2) fully. 41. Position the end cap and seat the retaining clips fully. Oct 16, 2009 K6860899 Rev. 1...
  • Page 48 (2) with the top of each half angled toward the other and en­ gage the snaps that secure the two halves together. Then, close the cover around the seat belt. Oct 16, 2009 K6860899 Rev. 1...
  • Page 49 49. Align the retaining tabs on the door sill scuff plate end of the trim panel with the retaining clips (2) in the front door sill (3) and engage the retaining tabs that secure the trim panel to the door sill. Oct 16, 2009 K6860899 Rev. 1...
  • Page 50 51. Lower the driver's side rear seat. 52. Install the Wi­Fi router (1) into the router bracket (2). 53. Connect the negative battery cable. 54. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 51 4. Remove the liftgate scuff plate. C­4755 or equivalent, disengage the retaining tabs that secure the liftgate scuff plate to the liftgate door sill and remove the scuff plate. Oct 16, 2009 Using trim stick WI­FI ROUTER GRAND CHEROKEE K6860899 Rev. 1...
  • Page 52 9. Pull the quarter trim panel away from the quarter panel. 10. If equipped, disconnect the power outlet wire harness connector. 11. Remove the quarter trim panel. Oct 16, 2009 Using trim Using trim stick K6860899 Rev. 1...
  • Page 53 13. Remove the nut that secures the cowl trim panel to the mounting bracket. 14. Remove the cowl trim panel. 15. Remove the shifter trim (1) and bezel (2). 16. Remove the center stack bezel (2). Oct 16, 2009 K6860899 Rev. 1...
  • Page 54 Make sure the tubing will be long enough to cover and seal the entire repair area. 23. Place the strands of wire overlapping each other in­ side of the splice clip (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 55 26. Center the heat shrink tubing (2) over the joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev. 1...
  • Page 56 30. Install the nut that secures the cowl trim panel to the mounting bracket. 31. Install the hush panel. Oct 16, 2009 K6860899 Rev. 1...
  • Page 57 41. Align the retaining tabs on the D­pillar trim panel with the retaining clips in the D­pillar and engage the re­ taining tabs that secure the trim panel to the D­pillar. Oct 16, 2009 K6860899 Rev. 1...
  • Page 58 46. Align the retaining tabs on the door sill scuff plate with the retaining clips in the door sill and engage the re­ taining tabs that secure the scuff plate to the door sill. Oct 16, 2009 K6860899 Rev. 1...
  • Page 59 47. Install the Wi­Fi router (1) into the router bracket (2). 48. Connect the negative battery cable. 49. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 60 WI­FI ROUTER JOURNEY PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be present with the ignition in the OFF position. 1. Disconnect and isolate the negative battery cable. STORAGE BOX –...
  • Page 61 STORAGE BOX – 7 PASSENGER 1. Open the storage bin lid. 2. Secure the Wi­Fi router (1) to the floor with the mate­ rials provided. NOTE: Driver side shown, passenger side similar 1. Plug the Wi­Fi power harness into the Wi­Fi router. 2.
  • Page 62 6. Using a trim stick C­4755, disengage the passenger side cowl trim panel clips from the corresponding lo­ cations in the sheet metal. 7. Remove the passenger side cowl trim panel (1) from the vehicle. 8. Remove the passenger side closeout panel push pins fastening the closeout panels to the bottom of the in­...
  • Page 63 14. Remove the pushpin retainers by pressing the center inward to release then prying the retainer out of the storage bin. 15. Using Power Outlet Remover 9857 (4). Insert the tool with tips against bosses (1). 16. Pull out the base (3) through mounting ring by gently rocking power outlet remover.
  • Page 64 18. Route the Wi­Fi power harness (3) under the carpet to the back of the storage bin (2) through the key on power outlet (1), slightly pulling back on the storage panel to gain access. 19. Cut the Wi­Fi power harness to length. 20.
  • Page 65 25. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 26. Repeat the previous two steps for the ground side wires. 27. Solder (3) the connection (2) together using rosin core solder (1). 28.
  • Page 66 29. Install the pushpin retainers (2) into the lower bin (1). 30. Connect the wire harness connectors to the power outlet. 31. Install power outlet to the instrument panel. 32. Position the passenger side cowl trim panel (1) to ve­ hicle.
  • Page 67 NOTE: Driver side shown, passenger side similar 34. Place the passenger side door sill trim panel into po­ sition. 35. Push downward on the passenger side sill trim panel (1) to engage the tabs and attaching clips (2) to the door sill (3).
  • Page 68 2. Install the Wi­Fi­ Router (1) into the router bracket (2). STORAGE BOX – 5 PASSENGER 1. Install the load floor assembly (3). 2. Install the mat covering the storage box. 3. Install the router (1) into the router bracket (2). Feb 12, 2010 K6860631 Rev.

  • Page 69: All Vehicles

    ALL VEHICLES 1. Connect the negative battery cable. 2. Verify system operation. Feb 12, 2010 K6860631 Rev. 2...
  • Page 70 5. Route the Wi­Fi power harness (1) under the carpet from the passenger seat to the instrument panel stor­ age bin (2). Oct 16, 2009 WI­FI ROUTER MINIVAN K6860899 Rev. 1...
  • Page 71 CAUTION: Do not use acid core solder. 11. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire. 12. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 72 16. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub­ ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev. 1...
  • Page 73 19. Install the six fasteners (2) on both sides of the stor­ age bin. 20. Install the Wi­Fi router (2) into the router bracket (1). 21. Connect the negative battery cable. 22. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 74 9. With the glove box in the full down position, slide the glove box to the right, off of the hinges and remove. Oct 16, 2009 WI­FI ROUTER DODGE NITRO, JEEP LIBERTY K6860899 Rev. 1...
  • Page 75 (2), releasing the retaining clips from the body (4). 15. Remove the trim panel from the B­pillar (1). 16. Remove the trim panel by sliding the panel forward re­ leasing the panel from the scuff clips in the body (3). Oct 16, 2009 K6860899 Rev. 1...
  • Page 76 22. Carefully pull down to remove the remaining clips (4) attaching the molding to the body, then move the molding to the left to released the tab from the quarter trim molding. Oct 16, 2009 K6860899 Rev. 1...
  • Page 77 25. Remove the lift gate opening scuff plate. 26. Liberty only, remove the nuts (2) and lift the rear of the floor panel (1) up and rearward to release from the body hooks (4). 27. Access the storage compartment. Oct 16, 2009 K6860899 Rev. 1...
  • Page 78 CAUTION: Do not use acid core solder. 36. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire. 37. Place the strands of the power side wires overlapping each other inside of the splice clip (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 79 41. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub­ ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev. 1...
  • Page 80 47. Install the load floor panel (1) to the load floor (2). In­ stall the rear seat bracket (3) using hand pressure to seat the clips. 48. Install the Wi­Fi router (1) into the router bracket (2). 49. Return the rear seats in the upright position. Oct 16, 2009 K6860899 Rev. 1...
  • Page 81 CAUTION: When installing the cowl trim cover make sure not to damage the body plugs, around the sill area. If damage occurs to the body plugs, replace with new plugs. Failure to replace a damaged body plug results in a water leak to the floor area of the vehicle. Oct 16, 2009 K6860899 Rev. 1...
  • Page 82 64. Using hand pressure, seat the retaining clips starting with the lower clips first. 65. Place the transmission into park and release the park­ ing brake. 66. Connect the negative battery cable. 67. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 83 7. Lift the front of the cushion (3) up and remove the cushion from under the seat back. 8. Remove the belt buckle bolt (2) and the buckle (1). 9. Remove the floor bracket or recliner bolts (4). Oct 16, 2009 K6860899 Rev. 1...
  • Page 84 B­pillar trim. 13. Remove from vehicle. 14. Using trim stick C­4755 or equivalent, pry up the scuff plate. 15. Remove the scuff plate from vehicle. 16. Remove the left side lower cowl trim panel. Oct 16, 2009 K6860899 Rev. 1...
  • Page 85 21. Using trim stick C­4755 or equivalent, separate the bezel (4) from the trim ring (5), if equipped. 22. Remove the screws (2) and using trim stick C­4755 or equivalent, separate the trim ring (5) from the shifter console (6). Oct 16, 2009 K6860899 Rev. 1...
  • Page 86 Insure the tubing will be long enough to cover and seal the entire sol­ dered area. CAUTION: Do not use acid core solder. 33. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire. Oct 16, 2009 K6860899 Rev. 1...
  • Page 87 36. Repeat the previous two steps for the ground side wires. 37. Solder (3) the connection (2) together using rosin core solder (1). CAUTION: Do not use acid core solder. Oct 16, 2009 K6860899 Rev. 1...
  • Page 88 41. Install the screws (2). 42. Install the bezel (4) onto the trim ring (5) and seat fully. 43. Install the shift knob (3) onto the shifter (1) and seat fully. 44. Install the lower steering column cover. Oct 16, 2009 K6860899 Rev. 1...
  • Page 89 (6). 52. Tighten the seat bracket bolts (6) to 46 N∙m (34 ft. lbs.). 53. Install the nut (5). 54. Tighten the nuts (5 and 3) to 80 N∙m (60 ft. lbs.). Oct 16, 2009 K6860899 Rev. 1...
  • Page 90 61. Tighten the bolts to 80 N∙m (60 ft. lbs.). 62. Position the quarter trim tabs (3) into the appropriate slots in the body and seat the trim (2) fully. 63. Install the cargo hook and retainer if necessary. Oct 16, 2009 K6860899 Rev. 1...
  • Page 91 66. Install the left cargo net D­ring, if equipped. 67. Install the router (2) into the router bracket (1). 68. Install the cargo floor. 69. Install the rear tonneau cover, if equipped. 70. Connect the battery negative cable. 71. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 92 7. Route and secure the Wi­Fi router harness under the seat track along center console harness and cut the Wi­Fi power harness to the proper length. Oct 16, 2009 WI­FI ROUTER PT CRUISER K6860899 Rev. 1...
  • Page 93 (1). 13. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 14. Repeat the previous two steps for the ground side wires. Oct 16, 2009 K6860899 Rev. 1...
  • Page 94 17. Position the center console into the vehicle. 18. Connect the electrical connectors. 19. Install the two screws in the cup holder. 20. Install the four screws in the storage bin. Oct 16, 2009 K6860899 Rev. 1...
  • Page 95 21. Install the Wi­Fi router (2) into the router bracket (1). 22. Connect the battery negative cable. 23. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 96 (1) and remove it from the center console. 2. Remove the manual or automatic center console shifter bezel. 3. Using trim stick C­4755, remove the center console bezel (1). Feb 12, 2010 WI­FI ROUTER SEBRING SEDAN/AVENGER K6860899 Rev. 2...
  • Page 97 (1) and pull outward to remove. 2. Disconnect the key on power outlet (2) from behind console bezel (1). 3. Position the console bezel (1) aside. Feb 12, 2010 K6860899 Rev. 2...

  • Page 98: All Vehicles

    8. Measure 184.15 mm (7.25 in.) (3) from the split of the seat back to the left side of the Wi­Fi Router. 9. Measure 76.2 mm (3 in.) (4) from the bottom edge (seam) of the seat back to the Wi­Fi Router cradle. Feb 12, 2010 K6860899 Rev. 2...
  • Page 99 Insure the tubing will be long enough to cover and seal the entire sol­ dered area. CAUTION: Do not use acid core solder. 17. Solder the supplied fused pigtail to Wi­Fi power har­ ness power wire. Feb 12, 2010 K6860899 Rev. 2...
  • Page 100 19. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 20. Repeat the previous two steps for the ground side wires. 21. Solder (3) the connection (2) together using rosin core solder (1). Feb 12, 2010 K6860899 Rev. 2...
  • Page 101 (5) into position. 26. Align locator tab to the locator slot in door sill (2). 27. Pushing downward on passenger side sill trim panel to engage tabs the attaching clips to the door sill. Feb 12, 2010 K6860899 Rev. 2...
  • Page 102 28. Align the center bezel over the slots and firmly snap into place. AVENGER 1. Snap the bezel (1) firmly onto the center console bezel. 2. Install the manual or automatic center console shifter bezel. Feb 12, 2010 K6860899 Rev. 2...
  • Page 103 3. Position the bin (1) into center console and firmly snap into place. SEBRING SEDAN 1. Connect the key on power outlet connector. 2. Position the console bezel (1) over the retaining slots and firmly snap the console bezel (1) into place. Feb 12, 2010 K6860899 Rev. 2...
  • Page 104 ALL VEHICLES 1. Connect the negative battery cable. 2. Connect the Wi­Fi twisted pair to the Wi­Fi router con­ nector. 3. Install the Wi­Fi router (1) into the router bracket (2). 4. Verify system operation. Feb 12, 2010 K6860899 Rev. 2...
  • Page 105 4. Using a trim tool or equivalent, carefully pry the A­pillar (2) away from the body side (1) enough to gain access to the tether. 5. Remove the tether retaining bolt and remove the A­pil­ lar from the vehicle. Oct 16, 2009 WI­FI ROUTER DODGE SPRINTER K6860899 Rev. 1...
  • Page 106 12. Route the haness through the IP lower bezel. 13. Remove the connetor (2) from the junction block (1) under the driver side IP. 14. Using the appropriate pin extraction tool, remove the pin from cavity 3 of the connector. Oct 16, 2009 K6860899 Rev. 1...
  • Page 107 21. Insert the spliced pin back into cavity 3 of the connec­ tor. 22. Connect the connetor to the junction block. Oct 16, 2009 K6860899 Rev. 1...
  • Page 108 27. Install the IP bezel mounting fastener (3). 28. Place the A­pillar into position, install the tether and mounting fastener. 29. Install the A­pillar (2) to the body side (1) ensuring the snap retainers engage. Oct 16, 2009 K6860899 Rev. 1...
  • Page 109 33. Connect the electrical connector (3) to the WiFi router. 34. Install the WiFi router (1) into the WiFi router bracket (2). 35. Connect the battery negative cable. 36. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...
  • Page 110 (2) and rotate the lower center trim (3) down and re­ lease the tabs (1). 3. Using trim stick C­4755 or equivalent (2), release the clips in the rear of the upper trim (1). Oct 16, 2009 WI­FI ROUTER JEEP WRANGLER K6860899 Rev. 1...
  • Page 111 4. Rotate the upper trim (2) back and release the front (1). 5. Disconnect the electrical connector (4) and remove the upper center cover (1). 6. Remove the screws (2) and using trim stick C­4755 or equivalent, separate the center bezel (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 112 8. On 4x4 vehicles grasp the transfer case shifter knob and pull straight up and remove the knob. 9. On manual transmission vehicles, using a trim stick C­4755 or equivalent, separate the shifter boot (2) from the console bezel (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 113 (2) from the shifter shaft (1). 11. Remove the cup holder or ash receiver (1), if equipped. 12. Using trim stick C­4755 or equivalent, remove the con­ sole bezel (2). 13. Disconnect the electrical connector (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 114 17. Route and secure the Wi­Fi power harness under the center console to the cigarette lighter outlet wire har­ ness. NOTE: Do not use the power outlet for the power sup­ ply to the Wi­Fi router. Oct 16, 2009 K6860899 Rev. 1...
  • Page 115 (1). 23. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together. 24. Repeat the previous two steps for the ground side wires. Oct 16, 2009 K6860899 Rev. 1...
  • Page 116 26. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tub­ ing is tightly sealed and sealant (1) comes out of both ends of the tubing. Oct 16, 2009 K6860899 Rev. 1...
  • Page 117 27. Position the console (4) over the shiftier and brake levers and seat the clips (3) fully. 28. Install the four screws (1). 29. Connect the electrical connector (1). Oct 16, 2009 K6860899 Rev. 1...
  • Page 118 33. If equipped, position the manual transmission shifter handle (2) onto the shift shaft (1) and install the bolt (3). 34. Tighten the bolt (3) to 33 N∙m (24.5 ft. lbs.) Oct 16, 2009 K6860899 Rev. 1...
  • Page 119 36. Connect the HVAC control cables (1 and 9) and con­ nect the electrical connectors (3 and 4). 37. Position the center bezel (1) onto the I/P and seat the clips fully. 38. Install the lower screws (2). Oct 16, 2009 K6860899 Rev. 1...
  • Page 120 40. Position the front of the cover (1) onto the center sup­ port and rotate the trim (2) back and seat the clips fully. 41. Position the lower tabs (1) into the slots and rotate the trim (3) up and seat the clips (2) fully. Oct 16, 2009 K6860899 Rev. 1...
  • Page 121 42. Install the Wi­Fi router (1) into the router bracket (2). 43. Connect the negative battery cable. 44. Verify system operation. Oct 16, 2009 K6860899 Rev. 1...