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Bear 30-4140S Installation And Service Manual

Four post lift
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30-4140S
30-4140SE
FOUR POST LIFT
30-4140S
30-4140SE
30-4140AE

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Summary of Contents for Bear 30-4140S

  • Page 1 30-4140S 30-4140AE 30-4140SE FOUR POST LIFT 30-4140S 30-4140SE...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............. 1 Installation Requirement ..............2 Steps of Installation …................ 4 Exploded View ................. 23 Test Run ……….................. 32 Operation Instruction ............... 33 Maintenance ................... 33 Trouble Shooting ................34 Lift Disposal..................34...

  • Page 3: Product Features And Specifications

    · Multiple turnplate pockets fit with different wheel base. · Adjustable platform and adjustable safety lock ladders. · Optional Jack: With hand pump/Air-operated hydraulic pump/Controlled by power unit. . Optional Turnplate （only for 30-4140A 30-4140AE） 30-4140A 30-4140S 30-4140AE 30-4140SE MODEL SPECIFICATIONS Overall Width...

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMEN A. TOOLS REQUIRED Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers     Wrench Set Lock Wrench , 12 , 13 , 14 , 17...
  • Page 5 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. SPECIFICATIONS OF CONCRETE (See Fig. 5) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling.

  • Page 6: Steps Of Installation

    III. STEPS OF INSTALLATION A. Location of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Check the Parts Before Assembly 1, The equipment should be unload and transfer by forklift. (See Fig.6) ×...
  • Page 7 4. Take off the Drive-thru Ramps and Columns (See Fig. 8) Fig. 8 5. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the power-side platform, than remove the package stand. 6.
  • Page 8 6.2 PRO-14A, PRO-14AE Fig.10 7. Open the carton of parts and check the parts according to the parts box list (See Fig. 11) Fig. 11...
  • Page 9 8. Check the parts of the parts bag according to the parts bag list (See Fig. 13) Parts bag 1 for PRO-14, PRO-14E Parts bag 1 for PRO-14A, PRO-14AE Parts bag (2) Fig.13...
  • Page 10 Make sure the size is right and base is flat (see Fig. 14). Note: Reserve space front and behind the installation site. Car in Direction Use a carpenter’s chalk line to establish installation layout Fig. 14 Model 30-4140S,30-4140A 216 1/2” 130-7/8” 253” 30-4140SE,30-4140AE 245” 130-7/8” 277-7/8”...
  • Page 11 D. Install Cross Beams (See Fig. 15, Fig. 16) Hole towards inside Fig. 15 Fig. 16...
  • Page 12 E. Fix the Anchor Bolts Spring washer 1. Prepare the Anchor Bolts (See Fig. 17). Washer Fig. 17 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts, do not tighten the anchor bolts first (See Fig.
  • Page 13 2. Install Safety Ladders (See Fig. 20). This height should be the same for four safety ladders Safety ladder pass through the hole of the top plate, then tighten the two nuts. Fig. 20 G. Put the Cross Beams at the same height (See Fig.
  • Page 14 H. Install power side platform. 1. Put the power side platform upon the cross beams by fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beam , Install the power side platform and screw up the bolts.
  • Page 15 I. Assembly offside platform and slider block. check the vertical of columns with level bar, adjusting with the shims if the columns are not vertical, and then tighten the anchor bolts (See Fig. 24). 3-15 3-16 Using the ratchet spanner with socket to tighten the bolts 3-14 Install the slider block...
  • Page 16 J. Install cables (See Fig. 25). 1. Pass through the cables from the platform to the columns according to the number of the cables Cables installation Fig. 23 ○ ○ ○ ○ Cable Length 30-4140A 162-3/4” 438-1/2” 230-1/2” 371” (inc. connecting fitting) Length 30-4140AE(inc.
  • Page 17 2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 26). Cable pass through Cable pass through top between the big pulley plate and be screwed and tension pulley with cable nuts.
  • Page 18 3. Illustration for platform cables (See Fig. 27). Limit block cable ② cable ④ cable ② cable ④ cable ③ cable ① cable ④ cable ③ cable ④ cable ② cable ② cable ① Limit slider cable ④ cable ② Hex Bolt M10*150 Fig.
  • Page 19 K. Install Oil-water separator, Manual control air valve and Power unit (See Fig. 28). Air inlet Air outlet Air flow of oil water separator The ”P” side on air solenoid valve is for Air inlet Fig. 28 air solenoid valve Air flow of Item Part#...
  • Page 20 L. Install Hydraulic System (See Fig. 29). Note: Oil hoses connected to oil cylinder must be passed above the cable, cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable. Protective ring Oil hose and air line pass through the retainer...
  • Page 21 M. Install air-line system 1. Connecting front and rear Cross Beam cylinders by using 6*4 black air line. (the actual length of air line can be cut by user) ( See Fig.30 2. Cut the 6*4 black air line by scissor between two retainer, then connect the air line with T fitting.
  • Page 22 5. Install oil-water separator and manual control air valve. (see Fig.33) Oil-water separator Connecting Oil-water separator and manual controlled air valve using black air line 8*6 Manual controlled air valve 6*4 black air line Fig. 33 6. Connecting air inlet (Air supply pressure 5kg/cm - 8kg/cm ), adjusting the air pressure of Oil-water separator to 0.8MPa...
  • Page 23 N. Install Electrical System Connect the power source on the data plate of Motor. Note: 1. For the safety of operators, the power wiring must contact the floor well. 2. Pay attention to the direction of rotations when using 380V, three phase motors.
  • Page 24 P. Install Drive-in ramp, Tire stop plate, Platform locking plates, Steel ball set (See Fig. 37) Install Drive-in ramp Install Tire stop plate Fig.37...

  • Page 25: Exploded View

    IV. EXPLODED VIEW Model 30-4140S, 30-4140SE Fig.38...
  • Page 26 Model 30-4140A，30-4140AE When installing the turntable, both sides required 35mm-high turntable block. Fig.39...
  • Page 27 30-4140AE, 30-4140A, 30-4140SE, 30-4140S Parts list for 4140SE 4140AE 4140S 4140A Item Part# Description 11460021 Power-side Column 11460020 Offside Column 10460063 Cross Beam assy. 10476016 Limit slider 10209059 Anchor Bolt 11460074 Safety Ladder 10476014 Hex Nut 11460054 11460024 Power-side Platform...
  • Page 28 4140SE 4140AE 4140S 4140A Item Part# Description 10420156 Protecting Rubber Ring 10420045 Washer 10420004 Pin for Drive-in Ramp 10420005 Fixing Bolt 10460501 Parts box 10470501 11420031-1 Tire Stop Plate 10201005 Split pin 10201090 Shim（1mm） 10620065 Shim（2mm） 10209056 Self locking nut 11420217 Cable Limit Pin 11430004...
  • Page 29 4140SE 4140AE 4140S 4140A Item Part# Description 10460013 Black Air Line 10460094 10420167A Black Air Line 11480033 Turnplate adjusting block 11480045 Turnplate adjusting block 11440082 Turnplate adjusting block 11476635 Pulley 10476024 Washer for Pulley 10476014 Hex nut 4.1 CROSS BEAM EXPLODED VIEW (10460063) Fig.
  • Page 30 Item Part# Description Note 3-15 10209033 Washer 3-16 10420043 Socket Bolt 3-17 10420175 Slack-cable safety lock (left & right ) Each 2 3-18 10420171 3-19 10420172 Pin Bush For Slack-cable safety lock 3-20 10206019 Snap Ring 3-21 10209010 Snap Ring 3-22 10420035 Tension Pulley...
  • Page 31 4.3 POWER UNIT EXPLODED VIEW（071102） 220V/60Hz Single Phase Fig.42...
  • Page 32 Parts list for 220V/60Hz, Single Phase Item Part# Description 81400180 Rubber Pad 81400130 Starting capacitor 81400088 Running capacitor 10420148 Cup Head Bolt with washer 81400066 Cover of Motor Terminal Box 81400363 Motor Connecting Shaft 090106 Manifold block Washer 10209149 Iron plug 81400276 Red rubber plug 81400259...
  • Page 33 Illustration of hydraulic valve for power unit Oil return port Relief valve Release valve Check valve Throttle valve Oil outlet Handle for relief valve Fig.43...

  • Page 34: Test Run

    V. TEST RUN Fill the reservoir with approximately 14L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#). Press the push button , the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. 3.

  • Page 35: Operation Instruction

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift; 2. Drive vehicle to the Platform and put on the brake; 3. Turn on the power and press the push button, raise the lift to the working position; Note: make sure the vehicle is steady when the lift is raised.

  • Page 36: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1.Replace start button 2.Wiring connections are not in good 2.Repair all wiring connections condition Motor does 3. Motor burned out 3.Repair or replace motor not run 4. AC contactor burned out 4.Replace AC contactor 5.
  • Page 37 The Cartek Group 6950 East N Avenue Kalamazoo, MI USA 49048 ph: 866-550-1134 email: customerservice@cartek.com www.bear-cartek.com...

This manual is also suitable for:

30-4140ae30-4140se

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