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Bear 30-MR600 Installation And Service Manual

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Summary of Contents for Bear 30-MR600

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............1 Installation Requirement................2 Steps of Installation................3 Exploded View..................10 Operation Instruction................15 Maintenance ..................17 Trouble Shooting ...................18 Lift Disposal ..................18...

  • Page 3: Product Features And Specifications

    Portable design: It is easy to move the whole lift with the power unit stand ● Adjustable rubber pad included ● Fig.1 MODEL MR06 SPECIFICATIONS Lifting Raised Lifting Overall Overall Lowered Model Motor Capacity Height Time Length Width Height 30-MR600 6,000 lbs 43” 74 1/4’’ 66 1/4” 5” 2.0HP...

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Screw Set Grease gun   Hook spanner  (40~42mm) English Spanner (12″)   Pliers Wrench sets  ： ＃ ＃ ＃ ＃ 、15 、17 、19 Fig. 2 B. POWER SUPPLY The electrical source must be 2.2kw minimum. The source cable size must be 2.5mm²...

  • Page 5: Steps Of Installation

    III. INSTALLATION STEPS A. Check the parts before assembly, make sure all the parts are completed. 1. Packaged lift, Parts box, Power Unit and Power Unit Stand. Move the parts aside, open the outer packing and check the parts according to the shipment parts list (See Fig.
  • Page 6 3. Check the parts of the parts bag according to the parts bag list (See Fig. 5) Fig.5 B. Install the brake Remove the cover first, then put the brake in and tighten the screws Fig.6...
  • Page 7 Then Install power unit and fitting (See Fig. 7) Fig. 7...
  • Page 8 C. Install oil hose (See Fig. 8) Fig. 8...
  • Page 9 D. Install safety device and cable 1. Put the safety device parts as Fig.9 The safety stop needs to be 10mm high, and then install wire cable Fig. 9 Fig. 10 Put the small wire rope into the hole on the screw and then tighten MR06 MR06...
  • Page 10 Install supporting arm 1. Raise the lift up to 39 3/8’’ and lock the safety device, then tighten the self-lock nut. (See Fig. 11) Note:Make sure the supporting arms can move left/right Tighten the self-lock nut Fig. 11...
  • Page 11 F. Install electric system Connect the power source on the data plate of Motor Note: 1. For the safety of operators, the power wiring must be contacted the floor well. 2. Pay attention to the direction of rotations when using three phase motors. Single phase motor (See Fig.

  • Page 12: Exploded View

    IV. EXPLODED VIEW Model 30-MR600 Fig. 13...
  • Page 13 PARTS LIST FOR MODEL 30-MR600 Note Item Part# Description QTY. 11640001 Platform 11640002A Stackable Adapter Bracket 11209052B Stackable Adapter (2.5”) 11209051B Stackable Adapter (1.5”) 10201046A Rubber Pad Assy. 10420138 Socket bolt 10209134 Rubber pad 11680030C Rubber Pad Frame 10209009 Cup Head Bolt...
  • Page 14 Item Part# Description QTY. Note 10420097 Straight Fitting 81513006/81513007 Manual Power Unit 10209003 Hex Bolt 10209005 Self-locking Nut 10640138 Power Unit Stand 10206006 Washer 10201005 Split Pin 10640023 Roller 10201020 Fitting 10209119 compensation valve 10209060 Straight Fitting for Power Unit 10206062 T Fitting 1003015002...
  • Page 15 PARTS FOR HYDRAULIC CYLINDER Item Part# Description QTY. Note 12-1 11640657 Bore Weldment 12-2 11640031A Piston Rod 12-3 10201034 Bleeding Plug 12-4 11203083 Head Cap 12-5 10209078 Dust Ring 12-6 10201032 O - Ring 12-7 10203084 O - Ring 12-8 11203079 Piston 12-9...
  • Page 16 Parts for Manual power unit Item Part# Description QTY. Note 81400180 Rubber pad 81400130 Start capacitor 81400088 Run capacitor 10420148 Cup head bolt with washer 81400066 Cover for capacitor 81400363 Motor connecting shaft 090106 Manifold block 10209149 Lock washer 81400276 Iron plug 81400259 Red rubber plug...

  • Page 17: Operation Instruction

    Manual Power unit single phase (See.Fig16) Protective ring Relief valve Oil return port Check valve Release valve Throttle valve Oil outlet Handle for release valve Fig.16 V. OPERATION INSTRUCTIONS 1. Install the oil hose between oil cylinder and power unit, connect with the power supply wire well.
  • Page 18 Safety engaged Safety released Fig.19 Fig.20 Clench the brake handle to release Fig.21 4. Move the lift with the power unit stand (See Fig. 22) Fig. 22...

  • Page 19: Maintenance

    VI. MAINTENANCE SCHEDULE Monthly: 1. Lubricate all moving parts with lubricant (See Fig.23) Fig. 23 2. Check all connectors, bolts and pins to insure proper mounting. 3. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage. Every six months: 1.

  • Page 20: Trouble Shooting

    VII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2. Repair all wiring connections condition Motor does not 3. Motor burned out 3. Repair or replace motor 4. Safety Switch is damaged 4.
  • Page 21 The Cartek Group 6950 East N Avenue Kalamazoo, MI USA 49048 ph: 866-550-1134 email: customerservice@cartek.com www.bear-cartek.com...