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Warning: For your safety:
Arc welding dangerous
In order to avoid unnecessary casualties, please protect your and other people's safety, children
should be away from the welding site, the operator must wear protective clothing and glasses!
Electric shock will hurt you
 Before using the device, the power supply and water containers must be reliably grounded!
 In the process of welding, the temperature of electrode and workpiece is very high, please do not let
your skin and damp cloth touch these hot parts, in order to prevent your hands from being injured,
please put on dry gloves for construction!
 Use dry insulating materials so that you and your workpieces can be isolated, and the insulating
material should have sufficient surface!
 In the process of automatic welding, the temperature of the electrodes, welding head, nozzle and
torch is respectively quite high!
 Ensure that the working cable is well connected to the welded parts, and it should be close to
welding joints of the workpiece!
 The workpiece and the welded metal need to be grounded well.
In the safe operation mode, please check whether the electrode, ground clamp, welding
cable and welding machine are intact, replace the damaged components!
 The electrode can not be cooled by water!
 Do not touch the conductive parts connected to the two welding electrodes at the same time!
Arc rays may cause injury on the human body
 When it comes to welding, please wear the safety goggles to avoid hurt caused by sparks and arc
rays!
 Please wear protective clothing made of flame-retardant materials to ensure that your skin is kept
away from arc radiation damage!
Smoke is harmful to health!
Suzhou A-hand Technology Co., Ltd. (215021)
Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China
Tel: +86-512-6252-9140
http://
www.a-hand.com
Safety Precautions
Instruction
NO. 1

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Summary of Contents for A-Hand Technology PC508

  • Page 1  Please wear protective clothing made of flame-retardant materials to ensure that your skin is kept away from arc radiation damage! Smoke is harmful to health! Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 1 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 2 The welding equipment must have a regular maintenance!  The wire should be as short as possible, and should be close to or touch the ground! Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 2 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 3 Our instruction makes a description of safe use of the equipment for you, which can reduce the occurrence of the accident, so please carefully read the instructions before using the device. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 3 Address: No.
  • Page 4: Technical Parameter

    Welding process show Welding arc voltage display Number of sector Automatic diagnosis system Error display Dimension 630*415*645(mm) Weight 64 KG Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 4 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 5 22. Shielding gas outlet port 23. ARC voltage Feedback interface 24. Cathode outlet 25. Anode outlet 26. Cooling water outlet Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 5 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 6 28. Water tank 2 Back structure of device 29.Hot-wire power supply interface (option) 30.Shielding gas inlet 31.Power switch 32.Power inlet Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 6 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http://...
  • Page 7 Flowing Test water / current decrease, in the process of welding, press the button once, the current decreases ΔI by parameter settings Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 7 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 8: System Parameter

    After the fourth page, each section for one page; OSC offset: When using the 85E welding header, OSC offset should be greater than 0, otherwise the offset will not be achieve. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 8 Address: No.
  • Page 9 〖Pulse current, pulse traveling, pulse wire feed synchronization I〗 〖Wire feeding, traveling and pulse-current 〗 synchronization II Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 9 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 10: Operation Of Equipment

    Press the key to enter editing state, at this time, the cursor is at the position of program number |. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 10 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 11 Press the button to select the user program number 05 you need to edit; If you need to modify the edited name of the program, re-input it according to the above method. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 11 Address: No.
  • Page 12 ※ In the editing of parameters, the cursor can not reach some parameters , this means it is mainly subject to the priority of parameter setting, for example ,when current mode is DC, the traveling mode and wire Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO.
  • Page 13 ARC in order to make the appropriate adjustments. In idle mode, press , panel shows as below. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 13 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 14 TW — Initial electrode height or TDn —Down-slope time IEd — Arc shut current F4 operation tips 13:10 A-hand Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 14 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http://...
  • Page 15 F3 Exit Then press key to select the program you want to delete, and then press to confirm. As shown below Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 15 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 16 U, select a subdirectory you want store, such as WELO, press , enter WEL0 interface, as shown in figure Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 16 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 17 -PRG55 Press to exit Disk U operation . Note: Program in Disk U can not be deleted in the machine. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 17 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 18: Welding Parameters

    ------------------------------------------------------------------------------------------------------- Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 18 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 19: Parameter Setting

    4.1.2 Lag-shield time T11 Set parameters of shielding gas through the control panel, see 3.2.2 editing of parameter of 3.2 Set parameters through the control panel. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 19 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 20 ΔI. In the sector, the current during sector exchange may choose linear decreasing, which is very useful to weld the workpiece with small diameter. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 20 Address: No.
  • Page 21 Remark: Using of header with the AVC tracking, after a welding process, for header returns to home, it can automatically enhance the height of tungsten electrode to avoid that may contact with the welding pieces, achieving the purpose of tungsten electrode protection. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 21 Address: No.
  • Page 22 , which reducing operator’s burden. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 22 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 23 3. Edges stay: edge duration inOSC. 4. OSC width: 0.2mm-25.5mm. 5. OSC speed: 20mm/min-1500mm/min (vary with the lower limit of different OSC mechanisms) 6. Edge stay: 0ms-2500ms Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 23 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 24 Indicator Manual wire feeding function key Used to adjust the wire’s position Used to adjust the wire’s position Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 24 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 25 The current supply can be set to the synchronization of traveling and current pulse at pulse current, also can be set to the special speed in order to increase penetration, improve welding quality, and meet all the strict requirements! Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 25 Address: No.
  • Page 26 Sector setting 4.8 PC508 power supply has a sector-able parameters control function, a welding process can be divided into 32 sectors in order to significantly improve the welding quality. Set parameters through the control panel, see 3.2.2 editing of parameter of 3.2 Set parameters through the control panel.
  • Page 27 . point . point Welding direction . sector . sector Welding direction point four sectors welding one sector welding Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 27 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 28 After making preparation according to steps of eight”, “start welding by nine” , and begin to welding, observe the conditions of furnace Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 28 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 29: Weld Preparation

    Forward control of welding torch rotating Reverse control of welding torch rotating Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 29 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 30 Note: Please check carefully whether the program number is required, the wrong program may lead to lower quality welding or burning-out of tungsten electrode and workpiece! Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 30 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 31: Restore Setting

    F4 operation tips 13:10 A-hand III Restore setting After the test, arc / no-arc will be set to no arc Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 31 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 32: Start Welding

     Note: The frequent use of this feature may lead to damage to equipments and parts, and Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 32 Address: No.
  • Page 33 9.3 Restart After stopping the device by the stop button in the event of an emergency, re-start a full welding cycle. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 33 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China...
  • Page 34 Replacement of pipes or containers Water tank leakage Overpressure rupture of pipe Other factors leading to pipe or container rupture Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 34 Address: No. 88, Tangzhuang Road, Suzhou Industrial Park, China Tel: +86-512-6252-9140 http:// www.a-hand.com...
  • Page 35: Program Memory

    If there is more dust, then use the compressed air to clean the power supply.  The electronic part of the electrodes, circuit board should be cleaned with a vacuum cleaner Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 35 Address: No.
  • Page 36 (concentration 75%).  Fuse protection device In order to protect the safety of equipment and operators, PC508 welding power supply has several fuse protection devices mainly divided into the following parts:...
  • Page 37 If the equipment’s repair and maintenance are carried out by non-professionals, they should act in accordance with the above considerations. Suzhou A-hand Technology Co., Ltd. (215021) Instruction NO. 37 Address: No.

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