A-Hand Technology G85J Operation Instructions Manual

Fixed core position tube plate welder

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Model G85J
Operation instructions
Fixed Core Position Tube Plate Welder
A-Hand Technology Co., LTD. of Suzhou Industrial Park
© 2009 The company reserves the rights of changing and explaining.
Revised date: Dec. 9th, 2009

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Summary of Contents for A-Hand Technology G85J

  • Page 1 Model G85J Operation instructions Fixed Core Position Tube Plate Welder A-Hand Technology Co., LTD. of Suzhou Industrial Park © 2009 The company reserves the rights of changing and explaining. Revised date: Dec. 9th, 2009...
  • Page 2: Table Of Contents

    4.2. Maintenance ........................16 4.3. Repair ..........................17 5. Reference Process Parameters ....................17 6. Acknowledgements! ........................20 A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140...
  • Page 3: Security Matters

    Smoke and dust is harmful to health.  Smoke and dust produced during welding is harmful to health, avoid inhaling it! A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140...
  • Page 4 Wire should be as short as possible and should cling to or contact with the ground!  The protection of other wires and equipment around can reduce the effects of radiation! A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 5 Our instructions introduce you the safe use of equipment, which can reduce the occurrence of accidents. So please carefully read the instructions before you use the equipment! A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 6: Equipment Details

    18mm(shut down radial automatic control; axial response) Vector arc length 25mm(axial displacement/radial displacement =1 maximum adjusting space vector movement) A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 7: Components And Operation

    Multifunction attitude adjusting assembly Flip casing assembly Welding torch nozzle assembly Multifunction airborne controller assembly Fixed core positioning assembly A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 8: Positioning Assembly

    (nuts; Seal ring Copper positioning core head; core rod). Positioning Plain nuts Core-rod tubing core head A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 9 63× 3.5 GD63× 3.5 water –cooling channel 63× 3 GD63× 3 has failures. A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 10: Welding Torch Nozzle Assembly

    5 lock 4 through inside cone of 8, the distance from the installed tungsten electrode‘s front-end to ceramic nozzle A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 11: Multifunction Attitude Adjusting Assembly

    ▲Release the M4 × 8 inner hexagon fillister head screw of the lower part of the figure; you can adjust the distance between the wire nozzle and the weld crater. .2.3.3 Multifunction attitude adjusting assembly A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 12 "crawl tube" phenomenon caused by the pure X direction arc tracking model. A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 13: Dual Size Wire Feeding Output Assembly

    G85G is equipped with a full-function controller to replace the remote controller of old model, which reduces the sense drag of A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140...
  • Page 14: Conversion Interface Core Assembly

    Control attitude adjustor‘s Y-axis movement Radial adjustment Control attitude adjustor‘s X-axis movement Axial adjustment Conversion interface core assembly 2.3.6 A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 15: Rotary Drive Assembly

    According to the customer‘s specific required speed, shift configuration can be provided. A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140...
  • Page 16: Lag Gas Protection Assembly (Optionally Purchased Assembly)

    Loosen the lock head‘s pin roll screw, rotate the head, adjust the required angle of welding, and then lock pin roll; Install wire plate in the wire box; A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 17: Starting Up

    Under normal using circumstance, the welder can be used at will and only needs minimum maintenance. However, to ensure correctness during the welding process, some A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 18: Cleaning

     Arc length control device A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140...
  • Page 19: Repair

    5. Reference Process Parameters Our company has many years‘ experience of welding carbon steel tube sheet, and we also A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 20 For there are still some uncertain factors, the customer should make some adjustments in the process of operation according to the specific circumstances. A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China Tel: +86-512-6252-9140 Fax: +86-512-6252-2140 URL:http:// www.a-hand.com...
  • Page 21 Note: If there is groove of 45 º × 2 in the tube plate, the user can ues continuous two welding procedures of different partition section with the welding angle set at 730 º , while the first section is 0~360 º and the second section is 360~720 º . A-hand Technology Co., Ltd of Suzhou Industrial Park(215021) Operation instructions Address: NO.88 Tangzhuang Road Suzhou-Singapore Industrial Park China...
  • Page 22: Acknowledgements

    6. Acknowledgements! Thank you for purchasing the products of A-Hand Technology. Thank you for your support and deeply love! If you have any needs, please call our service hotline. Service Hotline:13306139798 A-Hand Technology Co., LTD. of Suzhou Industrial Park Post Code: 215021 Add: No.88 Tangzhuang Road, Loufeng North District, Suzhou-Singapore...

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