RAMMER 1533E Operator's Manual

Hydraulic

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OPERATOR'S MANUAL

OM1533ESENG.420

HYDRAULIC HAMMER

RAMMER 1533E

STD

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Page 1 Original instructions 4/20 OPERATOR'S MANUAL OM1533ESENG.420 HYDRAULIC HAMMER RAMMER 1533E...
Page 2: Table Of Contents
Installation of tool ....58 3. Lower tool bushing ....59 OPERATION.
Page 4: Foreword
HU: Ez a kézikönyv magyar nyelven is elérhető, kérje Rammer forgalmazójától. IS: Biðjið Rammer dreifingaraðila ykkar um íslenska útgáfu af þessari handbók. IT: È possibile richiedere la versione in lingua italiana di questo manuale presso il rivenditore Rammer. LT: Paprašykite savo Rammer platintojo lietuviškos instrukcijos versijos.
Page 5 1533E STD Foreword SYMBOLS USED IN THIS MANUAL This symbol identifies important safety messages within this manual. Carefully read the message that follows. Failure to understand and obey this safety warning could result in injury to you or others, and could also cause damage to equipment. See illustration 1.
Page 6: Important Safety Information
Foreword 1533E STD 1.2 IMPORTANT SAFETY INFORMATION Basic safety precautions are outlined in the "Safety" section of this manual and in the description of operations where hazards exist. Warning labels have also been put on the machine to provide instructions and to identify specific hazards which if not observed could cause bodily injury or death to you or other persons.
Page 7: Spare Part Orders
1533E STD Foreword 1.4 SPARE PART ORDERS When you need spare parts or some information concerning maintenance to your machinery, please contact your local dealer. Quick deliveries are ensured by exact orders. Required information: 1. Name of customer, contact person 2.
Page 8: Product Numbers
Product numbers 1533E STD 2. PRODUCT NUMBERS 2.1 MODEL AND SERIAL NUMBER The product serial number is stamped on the valve body. Both the model and serial number are located on the product identification plate. Check that the model corresponds to the one given on the cover of this manual.
Page 9: Product Introduction
1533E STD Product introduction 3. PRODUCT INTRODUCTION 3.1 OVERVIEW The product is a hydraulically operated hammer. It can be used on any carrier which meets the necessary hydraulic and mechanical installation requirements. The unit functions by repeatedly raising a steel piston and driving it down onto the head of a removable breaking tool.
Page 10 Product introduction 1533E STD PROVIDED LIFTING POINTS Use the lifting eyes located on the product housing only to lift or handle the product itself. The lifting capacity calculation is based on the product's working weight including a normal working tool and an average sized mounting bracket.
Page 11 1533E STD Product introduction R010266 Lifting devices must safely carry the working weight of the product. See “Hammer specifications” on page 66. Place chains or slings, as shown by the illustration, to lift the product. R010274 Note: Before starting to operate the hammer, always replace the lifting eye with a blanking screw.
Page 12 Product introduction 1533E STD SAFETY INSTRUCTIONS FOR LIFTING Below are some common safety instructions concerning lifting operations. In addition to this, the local, national standards for machines and lifting-equipments must always be strictly observed. Please note that the list below is not all inclusive, you must always ensure the procedure you choose is safe for you and others.
Page 13: Main Parts
1533E STD Product introduction 3.4 MAIN PARTS The main parts of the hammer are shown below. R010276 A. Housing B. Mounting flange C. Vibration dampening elements D. Hose connections (pressure line marked "IN" and return line marked "OUT") E. Pressure accumulator F.
Page 14: Rd3 Remote Monitoring Device
For more information, contact your local Rammer dealer. Note: See “RD3 and data privacy” on page 72. R010541 Warning! RD3 contains a SIM card to enable remote connections and an encased lithium metal battery.
Page 15: Environmental Protection And Recycling Policy
Product introduction 3.7 ENVIRONMENTAL PROTECTION AND RECYCLING POLICY Rammer products contribute to the recycling of materials to help customers achieve their environmental objectives. During the manufacturing, all the necessary precautions are taken to make sure that no harm is done to the environment.
Page 16: Safety
Safety 1533E STD 4. SAFETY 4.1 GENERAL SAFETY All mechanical equipment can be hazardous if operated without due care or correct maintenance. Most accidents involving machine operation and maintenance are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
Page 17 1533E STD Safety The related safety label on the hammer and the text on the label are shown below. "IGNORING INSTRUCTIONS HAZARD Faulty handling practice could cause death or severe injury. Read and follow the instructions in the operator's manual."...
Page 18 Safety 1533E STD COMMUNICATIONS Bad communications can cause accidents. Keep people around you informed of what you will be doing. If you will be working with other people make sure they understand any hand signals you will be using. Work sites can be noisy. Do not rely only on spoken commands.
Page 19 1533E STD Safety Airborne pollutants are microscopic particles, which will damage your health, when inhaled. Airborne pollutants on construction sites can be, for example, silica dust, oil fumes or diesel exhaust particles, visible or invisible. Especially in demolition sites, there may be other dangerous substances, such as asbestos or lead paints or other chemical substances.
Page 20 Safety 1533E STD WARNING FLYING OBJECTS HAZARD Fragments fly up to 40 m (130 ft) and could cause death or severe injury. Stop operation when a person enters hazard zone. Wear approved personal protective equipment. 169400_ENG-2 R010355 Protect yourself and your neighbourhood against flying chips of rock. Do not operate the product or carrier if someone is too close.
Page 21 1533E STD Safety EQUIPMENT LIMITS Operating the product beyond its design limits can cause damage. It can also be dangerous. See “Hammer specifications” on page 66. Do not try to enhance the product's performance by unapproved modifications. HYDRAULIC FLUID Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your fingers to check for hydraulic fluid leaks.
Page 22 Safety 1533E STD PRESSURE ACCUMULATORS The safety label on or near the accumulator is shown below. "HIGH PRESSURE HAZARD Improper handling of pressurized accumulator will cause death or severe injury. Read workshop manual before disassembly. Release pressure before disassembly. Recharge with nitrogen (N ) only."...
Page 23 1533E STD Safety EQUIPMENT CONDITION Defective equipment can injure you or others. Do not operate equipment which is defective or has missing parts. Make sure the maintenance procedures in this manual are completed before using the product. REPAIRS AND MAINTENANCE Do not try to do repairs or any other maintenance work you do not understand.
Page 24 Safety 1533E STD There are several specific safety labels on this hammer. Please become familiarized with all safety labels. The location of the safety labels is shown in the illustration below. When you clean the safety labels, use a cloth, water and soap. Do not use solvent, gasoline or other harsh chemicals to clean the safety labels.
Page 25: Operation
1533E STD Operation 5. OPERATION 5.1 OPERATING INSTRUCTIONS RECOMMENDED USE The hammer is designed to be used in breaking concrete, road surface or asphalt, hard or frozen ground. It can be also used in breaking moderate sized boulders as well as in demolishing reinforced structures and for major excavation and clearing work.
Page 26 Operation 1533E STD Noise dampening Operating the hammer near residential areas or other noise sensitive areas can cause noise pollution. In order to avoid unnecessary noise, please follow these basic rules: 1. When operating the hammer, keep the tool at a 90 degree angle to the material and the feed force in-line with the tool.
Page 27 1533E STD Operation CHOOSING TOOLS A selection of standard and special tools to suit each application are available. The correct type of tool must be selected to get the best possible working results and longest life time for the tool. Choosing the best tool type for an application may require some testing, please consult with your local dealer.
Page 28: Daily Operation
Operation 1533E STD 5.2 DAILY OPERATION GENERAL GUIDELINES A safety screen is recommended to protect the operator from flying debris. Keep the cabin windows and doors closed during operation. Keep the tool at a 90 degree angle at all times. If the object moves or its surface breaks, correct the angle immediately.
Page 29 1533E STD Operation Do not strike in one spot for more than 15 seconds at a time. If the object does not break, or if the tool does not penetrate, stop the hammer and change the position of the tool. Working too long in one spot will create stone dust under the tool.
Page 30 Operation 1533E STD When breaking concrete, hard or frozen ground, never strike and pry with the tool at the same time. The tool may break. Bending may be caused by stones inside hard or frozen ground. Be careful and stop striking if you find sudden resistance under the tool.
Page 31 1533E STD Operation Do not use the hammer to sweep the ground of debris. This may damage the hammer and the housing will wear out more quickly. When operating the hammer, make sure that it does not make contact with the carrier boom or hydraulic lines.
Page 32 Operation 1533E STD Do not operate the hammer with the carrier's boom, stick or bucket cylinders at the end of their stroke (either fully extended or fully retracted). Damage to the carrier may result. Do not use the hammer or hammer tools for lifting. Lifting eyes on the hammer are for storage and maintenance purposes only.
Page 33 1533E STD Operation WORKING PROCEDURE Warning! Protect yourself and your neighbourhood against flying chips of rock. Do not operate the hammer or carrier if someone is too close to the hammer. Do not use the hammer, as a standard assembly, under water. If water fills the space where the piston strikes the tool, this generates a strong pressure wave that may damage the hammer.
Page 34 Operation 1533E STD 4. Use the excavator boom to press the hammer firmly against the object. Do not pry the hammer with the boom. Do not press too hard or too gently with the boom. The correct force is applied, when the tracks start to lift slightly from the ground.
Page 35 1533E STD Operation 6. Start the hammer. 7. Stop the hammer quickly. Do not allow the hammer to fall down and make idle strokes when an object breaks. Frequent idle strokes have a deteriorating effect on the hammer. If the hammer falls through, the housing wears out more quickly.
Page 36: Mounting And Dismounting The Hammer
Operation 1533E STD 5.3 MOUNTING AND DISMOUNTING THE HAMMER REMOVAL FROM CARRIER Warning! The hammer must be secured from rolling over when disconnecting from the carrier. Only use a skilled operator to position the carrier for hammer removal! Warning! Hydraulic pressure inside the hammer must always be released...
Page 37 1533E STD Operation 6. If you have to check or remove hose connections in the hammer, remove shield plate by pulling it out of the housing. Then you can reach to the connections. R010286 7. The carrier can be moved aside.
Page 38: Movement
Operation 1533E STD 5.4 MOVEMENT The transportation and parking positions are shown below. When moving with the hammer, ensure that it isn't too close and doesn't point at the cabin window. 5.5 SPECIAL CONDITIONS OF USE Special conditions of use are conditions in which the hammer is used for some work other than normal breaking or demolition, such as: ■...
Page 39: Storage
1533E STD Operation 5.6 STORAGE LONG TERM STORAGE Observe the following points when the hammer is stored. In this way the vital parts of the attachment are protected from rust and the machine is ready to be used whenever necessary.
Page 42: Hammer Tool Greasing
1533E STD 1. HAMMER TOOL GREASING 1.1 RECOMMENDED GREASES For tool lubrication use only RAMMER TOOL GREASE, part no. 902045 (400 g cartridge), part no. 902046 (18 kg drum), or any grease that meets the following criteria: ■ No dropping point or very high, over 250 °C (480 °F).
Page 43: Ramlube Ii
1533E STD Hammer tool greasing 1.2 RAMLUBE II Dispose of empty grease containers appropriately. The hammer can be equipped with an automatic greasing device Ramlube II. See “Ramlube II” on page 13. Do not remove the grease cartridge unnecessarily. Always keep the grease cartridge in the greasing device to prevent dirt from entering the greasing device.
Page 44: Adjusting The Dose
Hammer tool greasing 1533E STD 6. Push the cartridge piston with fingers until approximately 15 mm of grease comes out. 7. Insert the cartridge and tighten it. R020111 1.3 ADJUSTING THE DOSE Note: Some hammer models are equipped with an adapter kit for manual greasing and do not include an automatic greasing device.
Page 45 1533E STD Hammer tool greasing ADJUSTING THE DOSE Please note that the actual amount of grease needed for proper lubrication varies according to: ■ hammer size ■ application: the amount of grease depends on the number of working cycles within a given time. In practice this means that, in an application where the working cycles are short but the quantity is high, a smaller dose can be used.
Page 46: Manual Greasing
Hammer tool greasing 1533E STD 5. Tighten the locking nut to the specified torque setting. See table below. 6. Turn the locking plate and plug to the correct positions. Item Specification/Torque Shield screws 175 Nm (129 lbf ft) Adjusting screw locking nut...
Page 47 1533E STD Hammer tool greasing CORRECT GREASING 1. Position the hammer standing upright resting on the tool on firm surface. 2. Stop carrier engine and wait 10 minutes for oil pressure to drop inside hammer. 3. Apply tool grease from grease gun to greasing points marked with the following sticker.
Page 48: Carrier Hydraulic Oil
Carrier hydraulic oil 1533E STD 2. CARRIER HYDRAULIC OIL 2.1 REQUIREMENTS FOR HYDRAULIC OIL GENERAL REQUIREMENTS In general the hydraulic oil originally intended for the carrier can be used with this product. However, since working with the product heats the oil more than the usual excavation work, the temperature of the oil must be monitored.
Page 49 1533E STD Carrier hydraulic oil OIL SPECIFICATIONS Table below shows hydraulic oils recommended for hammer use. The most suitable oil is selected in such a way that the temperature of the hydraulic oil in continuous use is in the ideal area on the chart and the hydraulic system is used to best advantage.
Page 50: Oil Cooler
Carrier hydraulic oil 1533E STD Oil too thin ■ Efficiency losses (internal leaks) ■ Damage to gaskets and seals, leaks ■ Accelerated wearing of parts, because of decreased lubrication efficiency ■ Hammer strikes irregularly and slowly ■ Danger of cavitation in pumps and in the hydraulic hammer Note: We strongly recommend the use of different hydraulic oils in the summer and in the winter if there is an average temperature difference of more than 35 °C (63...
Page 51: Oil Filter
1533E STD Carrier hydraulic oil A standard carrier, with a proper hammer circuit, meets the requirements of the necessary cooling capacity. If the oil temperature tends to be too high during the hammer operation, the following things must be checked: ■...
Page 52 Carrier hydraulic oil 1533E STD The damage caused by hydraulic oil impurities in the carrier and hammer circuits: 1. The working life of the pumps and other components is significantly shortened. ■ Rapid wear of parts. ■ Cavitation. 2. Wear of cylinder and gaskets.
Page 54: Routine Maintenance
Routine maintenance 1533E STD 1. ROUTINE MAINTENANCE 1.1 OVERVIEW This product is a precision made hydraulic machine. Therefore great care and cleanliness should be taken when handling any of the hydraulic components. Dirt is the worst enemy in hydraulic systems.
Page 55: By The Dealer
1533E STD Routine maintenance 1.3 INSPECTION AND MAINTENANCE BY THE DEALER Note: The times given refer to the carrier hours while the attachment is installed. INITIAL 50-HOUR INSPECTION It is recommended to have the first inspection done by your local dealer after 50 to 100 operating hours.
Page 56: Changing The Tool
Changing the tool 1533E STD 2. CHANGING THE TOOL WEAR LIMITS AND LUBRICANTS FOR TOOL REMOVAL R030065 Item Wear limit Tool diameter (worn out) 103 mm (4.06 in) R030149 Item Wear limit Tool retaining pin diameter Z (worn 47 mm (1.85 in)
Page 57: Removal Of Tool
1533E STD Changing the tool REMOVAL OF TOOL Warning! The hydraulic pressure inside the hammer must always be released before removing the tool. After operating the hammer, wait 10 minutes for oil pressure to drop inside hammer. Warning! Hot tool can cause severe injuries.
Page 58: Installation Of Tool
Changing the tool 1533E STD INSTALLATION OF TOOL 1. Clean all parts carefully. 2. Measure the tool diameter (X) from the area marked on the illustration. Replace tool if necessary. See “Changing the tool” on page 56. 3. Measure the tool retaining pin diameter (Z). Replace tool if necessary. See “Changing the tool”...
Page 59: Lower Tool Bushing
1533E STD Lower tool bushing 3. LOWER TOOL BUSHING WEAR LIMITS AND LUBRICANTS FOR LOWER TOOL BUSHING Groove R030109 Item Wear limit Tool bushing (worn out) Grease groove is worn out. Bushing must be replaced. Item Lubricant Contact surfaces of front head...
Page 60: Troubleshooting
Measure the high pressure in the hammer inlet line. FAILURE IN HAMMER VALVE OPERATION The hammer must be serviced in an authorized Rammer service shop. 4.2 THE HAMMER OPERATES IRREGULARLY AND BLOW HAS NO POWER THE WORKING METHOD IS NOT CORRECT Refer to the correct working methods.
Page 61: The Hammer Does Not Stop Or Has Run-On
Check the installation. Check the pump and the other hydraulic components. PRESSURE LOSS IN PRESSURE ACCUMULATOR The hammer must be serviced in an authorized Rammer service shop. FAILURE IN HAMMER VALVE OPERATION The hammer must be serviced in an authorized Rammer service shop.
Page 62: Recurrent Tool Failure
Check the installation. Check the pump and the other hydraulic components. INTERNAL OIL LEAK IN THE HAMMER The hammer must be serviced in an authorized Rammer service shop. EXCESSIVE BACK PRESSURE IN RETURN LINE Check the installation. Check the size of the return line.
Page 63: Further Assistance
LUBRICATION DEVICE IS WORKING (WHILE THE GREASE HOSE IS DISCONNECTED) ■ Leak in hammer lubrication channel. The hammer must be serviced in an authorized Rammer service shop. ■ Hammer lubrication channel is blocked. The hammer must be serviced in an authorized Rammer service shop.
Page 66: Hammer Specifications
Hammer specifications 1533E STD 1. HAMMER SPECIFICATIONS 1.1 TECHNICAL SPECIFICATIONS Item Specification 870 kg (1918 lb) Minimum working weight Hammer weight 710 kg (1565 lb) 550...950 bpm Impact rate 140...160 bar (2030...2320 psi) Operating pressure 220 bar (3190 psi) Pressure relief, min...
Page 68: Mounting Bracket Specifications
Hammer specifications 1533E STD 1.3 MOUNTING BRACKET SPECIFICATIONS R040238 Item Specification Bottom plate, recommended minimum 25 mm (0.98 in) thickness (X) Side plate, recommended minimum 25 mm (0.98 in) thickness (Y) Note: After welding, check the flatness of the plate and mill surface as needed.
Page 69: Rd3 Technical Specifications
1533E STD Hammer specifications 1.4 RD3 TECHNICAL SPECIFICATIONS R040252 Item Specification Battery type Primary lithium, built-in, encapsulated Temperature, operating -20...85 °C (-4...185 °F) Temperature, storage -40...85 °C (-40...185 °F) Antenna, GPS Internal Antenna, 3G/GSM Internal IP rating IP69k UN3091 Lithium content 2.0 grams...
Page 70: Tool Specifications
Tool specifications 1533E STD 2. TOOL SPECIFICATIONS R040280 Tool Part no. Length Weight Diameter Chisel (1) 1000 mm 62.4 kg (138 105 mm (39.37 in) (4.13 in) Moil point (2) 1000 mm 61.8 kg (136 105 mm (39.37 in) (4.13 in)
Page 71: Ce Mark And Ec Declaration Of Conformity
(Directive 2006/42/EC, Annex II. 1. A; Directive 2000/14/EC) Manufacturer: Sandvik Mining and Construction Oy, Breakers Lahti Address: Taivalkatu 8, FI-15170 Lahti, Finland Herewith declares that the Rammer hydraulic hammer Model: 1533E Is in conformity with all the relevant provisions of the Machinery Directive 2006/42/EC.
Page 72: Rd3 And Data Privacy
1533E STD 3.1 RD3 AND DATA PRIVACY Important notice: This 1533E Hereinafter referred to as the "Product", is equipped with a remote monitoring service device which collects location data and data of usage of the Product (including remote monitoring hardware and software installed, connected, and activated by Sandvik at the factory or otherwise) in order for Sandvik to (i) provide you and Sandvik's distributor/sub-distributor(s) involved in the sale of the Product ("Distributors") with the availability...
Page 74 Sandvik Mining and Construction Oy, Breakers Lahti Taivalkatu 8, P.O. Box 165, FI-15101 Lahti, Finland Phone Int. +358 205 44 151, Telefax Int. +358 205 44 150 www.rammer.com 51-16-14140-21-224-14 51-16-14140-27-68-273...

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