Mach 250sr Use And Maintenance Manual

Ce professional gravity slicing machine

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CE P R OF E S S IO N A L GRAVI TY SL ICI NG MA CHI NE
MODEL. NO. 403002 - 403004 - 403005
403007 - 403008 - 403009 - 403010
USE AND MAINTENANCE MANUAL
EN
100% Made in Italy
403002-004-005-007-008-009-010 G21E
1/47

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Summary of Contents for Mach 250sr

  • Page 1 CE P R OF E S S IO N A L GRAVI TY SL ICI NG MA CHI NE MODEL. NO. 403002 - 403004 - 403005 403007 - 403008 - 403009 - 403010 USE AND MAINTENANCE MANUAL 100% Made in Italy 403002-004-005-007-008-009-010 G21E 1/47...
  • Page 2: Table Of Contents

    INDEX • GENERAL WARNINGS ....................Pag. 4 • USE WARNINGS ......................Pag. 10 • MANUFACTURER’S WARRANTY AND RESPONSIBILITIES ........Pag. 11 • PACKING ........................Pag. 12 • NAMEPLATES - CONFORMITY MARKINGS ............. Pag. 13 • SUPPLIED ACCESSORIES ..................Pag. 14 •...
  • Page 3: General Warnings

    GENERAL WARNINGS Meaning of warning signs found in booklet DANGER: Indicates an imminently hazardous situation which, if not avoided, could result in serious injury or even death. The use of this term is limited to the most extreme situations. ATTENTION: Indicates a potentially hazardous situation ☞...
  • Page 4 GENERAL WARNINGS In case of sale of the slicer, deliver to the new owner this manual too. ☞ The installation must be performed following the instructions of the manufacturer. A wrong installation can cause damages to people, animals or things, in respect of which the manufacturer cannot be considered responsable.
  • Page 5 GENERAL WARNINGS • Before plugging the appliance make sure that the data on the label correspond to those of the electrical distribution network. • The plate is on the bottom of the appliance. • For your safety, it is recommended to power the device through a circuit breaker (DRC) with trip current not exceeding 30 mA.
  • Page 6 GENERAL WARNINGS • If you decide not to use a device of this type any more, it must be made inoperative by cutting the power cord after removing the plug from the socket. It is also recommended to make harmless those parts of the equipment which may constitute a danger, especially for children who might use an abandoned appliance for their games.
  • Page 7 GENERAL WARNINGS ☞ Place the appliance on a horizontal and firm supporting plane, whose surface is not sensitive (eg. Lacquered furniture, tablecloths etc.). Make sure that the appliance is safely supported. ☞ Do not place the appliance on or near heat sources. Place the appliance far from sinks and faucets.
  • Page 8 GENERAL WARNINGS Do not remove safety devices and do not alter or remove mechanical and electrical guards. ☞ Always use protective scratchproof gloves for cleaning and maintenance. ☞ Do not operate the empty appliance. ☞ In case of problems with the appliance, contact an authorized service center.
  • Page 9: Use Warnings

    USE WARNINGS • Do not remove, cover or alter the rating plates fitted to the machine body and ensure their prompt replacement in case of damage. • Ensure that the product tray, receiving tray, surrounding areas and floor are kept clean and dry at all times. •...
  • Page 10: Manufacturer's Warranty And Responsibilities

    MANUFACTURER’S WARRANTY AND RESPONSIBILITIES • This device is guaranteed for 24 built for. months. - incorrect installation. The purchase date must be proven with - failure to comply with the specific the relevant document. power techniques In the absence of valid fiscal document, - insufficient or incomplete periodic the warranty claim can not be exercised.
  • Page 11: Packing

    PACKING .1 - UNPACKING Check that all components spec- ified in the delivery note and this When taking delivery of the slicer, ensure instruction booklet are present that the packaging is fully intact; if this is and fully intact. not the case, please advise the courier or local dealer immediately.
  • Page 12: Nameplates - Conformity Markings

    ☞ The packing components (bands, card- DO NOT DUMP PACKAGING! board, polystyrene, etc.) are products DISPOSE OF WASTE assimilable to the urban solid refusals. RESPONSIBLY! Fig. 1 Affettatrici a Gravità CE Professionali F 195 - S 220 - F250 ES S 220 AF - F 250 E - F 250 I - F 275 E - F 275 I - F 275 IL F 300 R - F 300 E - F 300 EL - F 300 CL - F 300 I - F 330 I - F 350 I - F 370 I Istruzioni per l’uso e la manutenzione...
  • Page 13: Supplied Accessories

    SUPPLIED ACCESSORIES Unless otherwise defined • EU conformity declaration; moment of order, the machines are • instructions manual for installation, supplied together with the following: use and maintenance; • oiler. TYPE /ANNO IPX1 CE USO PROFESSIONALE M A D E I N I T A L Y Fig.
  • Page 14 The cutting blade is driven by an electric • Boneless meat (cooked or raw at a motor and the motion transmission is temperature of not less than +3°C). obtained with a longitudinally grooved belt. • Bread and cheese (obviously the Start and stop are performed with a button sliceable type such as Gruyère, provided with auxiliary circuit preventing...
  • Page 15: Electrical And Mechanical Safety Devices

    ELECTRICAL AND MECHANICAL SAFETY DEVICES The mechanical safety devices taken • Start up and stop are performed with are the following: the button connected to a control auxiliary network that prevents • series aluminium accidental start ups of the appliance transparent plastic guards on the after a possible electrical power cut.
  • Page 16: Space Requirement

    SPACE REQUIREMENT F 195 S 220 AF S 220 F 250 E F 250 ES F 250 I MAIN TECHNICAL DATA Version F 195 S 220 F 250 ES S 220 AF F 250 E F 250 I Motor 0,20 0,25 0,30 0,25...
  • Page 17 SPACE REQUIREMENT F 275 E F 275 I F 275 IL F 300 R F 300 E F 300 EL MAIN TECHNICAL DATA Version F 275 E F 275I F 275 IL F 300 R F 300 E F 300 EL Motor 0,30 0,35...
  • Page 18 SPACE REQUIREMENT F 300 CL F 300 I F 330 I F 350 I F 370 I MAIN TECHNICAL DATA Version F 300 CL F 300 I F 330 I F 350 I F 370 I Motor 0,35 0,50 0,50 0,50 0,50 Blade ø...
  • Page 19: Main Components

    MAIN COMPONENTS Fig. 3 F 195 S 220 F 250 ES Startup button 12. Product grip handle 13. Manufacturer identification plate, (white or green) Stop button (black or red) machine data and UE marks Machine running warning light 14. Pusher plate extension Slice thickness control knob 15.
  • Page 20 MAIN COMPONENTS Fig. 4 S 220 AF F 300 E (x) (z) (x) (z) F 250 E F 300 EL (x) (z) (x) (z) F 250 I F 300 CL (x) (z) (x) (z) F 275 E F 300 I (x) (z) F 275 I F 330 I...
  • Page 21: Installation Adn Preliminary Checks

    INSTALLATION AND PRELIMINARY CHECKS • Check that the blade (11) rotates in .1 - Installation the direction indicated by the arrow (counterclockwise looking at the Place the slicer on a well leveled, smooth, machine from the blade plate side). dry and stable plane ,suitable to support its weight.
  • Page 22: Commands Description

    COMMANDS DESCRIPTION .1 - Start and stop button • Press the white and green button (1) to start the blade; • If the warning light turns on (3) indicates that the machine works correctly; • Press the black or red button (2) to stop the blade movement. The thickness of the slices is adjustable rotating the knob (4), with graduated scale, anticlockwise.
  • Page 23 USING THE MACHINE • Draw back the carriage completely • Lift the product grip (10) by pulling it away by 10 cm from the blade and (8) (towards the operator) to loading put it in rest position; position. Fig. 6 •...
  • Page 24 USING THE MACHINE • Adjust the slice thickness with the knob (4). Start the blade by pressng on the white or green button (1); Fig. 8 • Grip the handle (12) affixed on the ☞ When finished, return the plate and start the forwward and thickness control knob (4) backward cutting movement.
  • Page 25: Slicer Cleaning

    SLICER CLEANING The machines have to be carefully cleaned at least once a day; if it is necessary more frequently. After a shorter or longer period of inactivity clean the slicer before use. WARNING: Cutting hazard! Use protective cut- and tear-resistant gloves and perform all operations with extreme care.
  • Page 26 SLICER CLEANING • Fully unscrew (counterclockwise • Remove the tie rod (17) and remove rotation) the blade guard locking tie the blade guard (9) using only the rod (17); special lateral knobs (23); • If the blade guard (9) is blocked, press on the rod knob (17) to move it;...
  • Page 27 SLICER CLEANING • Loosen the knob (20a) and remove • Take the sharpener (20) from the the sharpener (20). knob (20b) and remove it by lifting it. Fig. 13 For the machine’s body and blade cleaning use only a cloth dampened in water or alcohol and a biodegradable frothy dishwasher cleanser at pH 7-8, at a temperature at least of +30°C.
  • Page 28 SLICER CLEANING .2 - Base cleaning After removing all the components as • Use a soft cloth, spongy and described in the previous pages: possibly a nylon brush for the sharp zones of the product tray (8) and of • Clean all the disassembled parts the product grip(10).
  • Page 29 SLICER CLEANING .4 - Safety ring cleaning • Damp a cloth in a solution of water and alcohol. • Place the damp cloth between the safety ring (S) and blade (11) • Take the two ends of the cloth between your hands and slide it along the safety ring (S).
  • Page 30 SLICER CLEANING • Bring the tray next to the graduated • Strongly pull the tray towards the knob. operator until you hear the coupling “click” safety pivot. In this position the • Completely unscrew the knob (6b). gauge plate (19) and the product tray (8) cannot be moved.
  • Page 31 SLICER CLEANING • Lift the tray (8) and remove it (Figure 18). ☞ The product tray (8) is particularly heavy, work carefully, possibly with two operators. Fig. 18 To reassemble it: • Correctly reposition the tray (8) on the tray support (6). •...
  • Page 32: Maintenance

    MAINTENANCE .1 - Generalities In addition to the above-mentioned cleaning operations, you should also perform routine maintenance in order to guarantee the slicer’s operating efficiency over time. The operator may perform the following maintenance operations: • Blade sharpening: periodically (periodicity and duration depend obviously on the equipment use;...
  • Page 33: Execution Of The Sharpening

    MAINTENANCE .2 - Blade sharpening Accurately clean the machine as indicated in the previous paragraphs before proceeding in the operations. Sharpening can be performed up to a reduction of 12 mm of the blade’s diameter nominal. Over that value IS MANDATORY TO CHANGE THE BLADE entrusting the operation ONLY to personnel authorized by the manufacturer.
  • Page 34 EXECUTION OF THE SHARPENING 5. Allow the blade to rotate for about 30 to 40 seconds and then use the switch to stop it checking with a slight shift (using a pencil) to the outside of the blade if the burr is formed.
  • Page 35 EXECUTION OF THE SHARPENING .2 - Versions with built-in sharpener WARNING: Cutting hazard! Use protective cut- and tear- resistant gloves and perform all operations with extreme care. PAY ATTENTION AT ALL TIMES! The blade sharpening should be performed periodically, as soon as you feel a decrease in the ability of cutting blade, it should follow the instructions below: 1.
  • Page 36 EXECUTION OF THE SHARPENING 3. Trigger the switch (1) and press the little button (x2); 4. Allow the blade to rotate for about 30 to 40 seconds and then use the switch to stop it checking with a slight shift (using a pencil) to the outside of the blade if the burr is formed.
  • Page 37: Lubrication

    EXECUTION OF THE SHARPENING 6. After completing sharpening, we 7. After the sharpening operation return advise cleaning the wheels using a the sharpener to its original position. small brush soaked in alcohol; LUBRICATION .1 - Lubrication of carriage sliding guides and product holder plate (weekly) ☞...
  • Page 38: Motor Belt Tension Adjustment

    MOTOR BELT TENSION ADJUSTMENT MOTOR BELT TENSION ADJUSTMENT When after a given time the slicer has an unusual noise because of the belt When after a given time the slicer has an unusual noise because of the belt (30), proceed as follows: (30), proceed as follows: •...
  • Page 39: Taking The Slicer Out Of Service

    TAKING THE SLICER OUT OF SERVICE .1 - Correct procedure A machine compromises: • Aluminium-alloy frame. • Stainless-steel inserts and components. • Electrical parts and electrical cables. • Electrical motor • Plastics, etc. When commissioning third parties to perform dismantling and demolition, only businesses authorised to dispose of these materials should be employed.
  • Page 40: Troubleshooting

    TROUBLESHOOTING • The following information is intended to aid in identifying and correcting defects and faults that may occur during use of the machine. ☞ Some failures can be resolved by the user; others require precise technical skills or special skills, and must be carried out by qualified personnel with recognized expertise and experience in the specific area of intervention.
  • Page 41: User Note

    PROBLEM CAUSES SOLUTION Pressing the green or Defective indicator. Do not use the machine with white button the machine light indicator off; consult starts, but will not turn the promptly the customer operation light on. service. The machine starts but Defective motor or Do not use the machine, vibrates, the motor is very...
  • Page 42: Electrical Schemes

    MOCA DECLARATION DECLARATION OF CONFORMITY OF THE MATERIALS AND OBJECTS DESTINED TO COME INTO CONTACT WITH FOOD PRODUCTS 1. With this document, it is declared that the product/article/machinery: VERTICAL GRAVITY SLICER WITH ANODISED ALUMINIUM STRUCTURE supplied for prolonged contact with foodstuffs; IS COMPLIANT WITH THE FOLLOWING EUROPEAN COMMUNITY LEGISLATION: •...
  • Page 43 To perform the analysis, a specimen was put into contact with 5000 ml of water simulant for 2 hours at 40°C at third contact. Aluminium was searched for on the simulant coming from the contact using the ICP-MS technique. Component Result Unit of Method...
  • Page 44 For slicer models with details in olive wood, the following tests were performed: Screening of inorganic compounds in materials in contact with the foodstuffs with the purpose of detecting and quantifying the molecules extractable from the sample by contact with 65% nitric acid at 120°C for 2 hours and detectable by plasma emission spectrometry (ICP/ OES).
  • Page 45 MOCA DECLARATION DECLARATION OF CONFORMITY OF THE MATERIALS AND OBJECTS DESTINED TO COME INTO CONTACT WITH FOOD PRODUCTS 1. With this document, it is declared that the product/article/machinery: VERTICAL GRAVITY SLICER WITH PAINTED STRUCTURE FLYWHEEL supplied for prolonged contact with foodstuffs; IS COMPLIANT WITH THE FOLLOWING EUROPEAN COMMUNITY LEGISLATION: •...
  • Page 46: Spare Parts

    Since the value detected is lower than the QM(t) value, the slice is deemed compliant. TEST CONDITIONS MIGRATION IN WATER MIGRATION IN OIL Met.: BS EN 1186:2006 Met.: BS EN 1186:2006 CONTACT CONDITIONS CONTACT CONDITIONS Surface/volume ratio: ........0,5 Surface/volume ratio: ........0,5 Time ............30 min Time ............
  • Page 47 For slicer models with details in olive wood, the following tests were performed: Screening of inorganic compounds in materials in contact with the foodstuffs with the purpose of detecting and quantifying the molecules extractable from the sample by contact with 65% nitric acid at 120°C for 2 hours and detectable by plasma emission spectrometry (ICP/ OES).

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