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ECKELMANN Combi Operating Instructions Manual

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Operating instruction
Combi-Gateway
Version V1.57
Version 1.6 04. November 2016

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Summary of Contents for ECKELMANN Combi

  • Page 1 Operating instruction Combi-Gateway Version V1.57 Version 1.6 04. November 2016...
  • Page 2 All rights to any use whatever, utilisation, further development, forwarding and creation of copies remain with the Eckelmann AG company. In particular, neither the contract partners of Eckelmann AG nor other users have the right to distribute or mar­ ket the IT programs/program parts or modified or edited versions without express written permission. To some extent, names of products/goods or designations are protected for the respective manufacturer (registered trademarks etc.);...

  • Page 3: Table Of Contents

    ..........Application of the E*LDS Combi-Gateway .
  • Page 4 Installation and Startup of Combi Gateway ......Commissioning ............
  • Page 5 ......... Terminal diagramm of the Combi-Gateway .
  • Page 6 Notice: Version 1.6 04. November 2016...

  • Page 7: Conventions

    Conventions Explanation of 'General Instructions' A general instruction is composed of two elements: 1. A pictogram of a hand at the side of the page as well as 2. The actual text: For example: Further information on the device's degree of protection is contained in the chapter ”Technical Data”. Explanation of 'Safety Instructions and Hazard Warnings' Safety instructions or hazard warnings are composed of four elements: 1.

  • Page 8: Warning Signs And Symbols Employed

    Warning Signs and Symbols Employed Explanation of the warning signs and symbols employed for the safety instructions and hazard warnings in this documentation: S Attention symbol - general hazard warning 1. Hazard warning The attention symbol indicates all safety instructions in this operating instruction and service manual, which, if not observed, could result in danger to life and limb.

  • Page 9: Safety Instructions

    Safety instructions Safety instructions The safety regulations, codes and notes contained in this section must definitely be observed and complied with at all times. During repairs on the entire LDS system, the accident prevention regula­ tions and general safety instructions must be observed. Important information (safety instructions and hazard warnings) are indicated by corresponding symbols (see page 1 of the chapter ”Conven­...

  • Page 10: Disclaimer In The Event Of Non-Compliance

    Safety instructions Work on electrical equipment may only be undertaken by authorized and duly trained personnel (as defined by DIN/VDE 0105 and IEC364) with full observance of the currently valid regulations contained in the following: - VDE Regulations - Local safety codes - Intended use see chapter 1.3 - BGV A3 - Five Safety Rules...

  • Page 11: Intended Use

    This control system may only be used for the purpose for which it is intended: The Combi-Gateway is intended for use as XML and web based interface for components in the E*LDS system with the scope of functions and under the ambient conditions described in this operating instructions.

  • Page 12: Electrostatic Sensitive Devices (Esds)

    Safety instructions 1.5 Electrostatic sensitive devices (ESDs) Electronic components and assemblies (e.g. printed circuit boards) are vulnerable to electrostatic discharge. Regulations for handling and working with electrostatic sensitive devices must definitely be observed and complied with, see also section 1.5.1! All electrostatic sensitive devices (ESDs) are identified by the warning sign illustrated.

  • Page 13: System Design Of Combi-Gateway

    System Design of Combi-Gateway 2.1 Introduction The Combi-Gateway is used to connect an E*LDS system to a network (LAN) for the purpose of local operation on site (e.g. for the market manager) as well as for remote monitoring and configuration.

  • Page 14: Combi-Gateway Design

    System Design of Combi-Gateway 2.2 Combi-Gateway design As well as the hardware, the Combi Gateway also consists of software modules: Hardware Software modules LAN-Gateway COM-Port-Server XML Interface Modbus-TCP-Master Modbus-TCP-Slave Interfaces: 2 x CAN bus CAN1 (COMBICON) Communication in E*LDS system with 50 kbit (default)

  • Page 15: Application Combi-Gateway

    Application Combi-Gateway Application Combi-Gateway 3.1 Application of the E*LDS Combi-Gateway S Software module LAN-Gateway S Enables the network (LAN) connection of an LDSWin PC to the E*LDS system S Software module XML-Gateway S Software module Modbus-TCP S Software-Module Master / -Slave...

  • Page 16: New Features Compared To Previous Versions

    Application Combi-Gateway 3.2 New features compared to previous versions Combi-Gateway Version New functions Basic functions V1.57 - Increase of the system stability. Basic functions V1.56 - Increase of the system stability. Basic functions V1.55 - COM Port Server for connection to a GLT 3010 via network and CoDeSys - Increase of the system stability.

  • Page 17: Version-Dependent Functions And Access Data

    3.2.1 Version-dependent functions and access data Danger data loss! During an update, all data in the Combi Gateway are reset to the factory settings. NOTE: Strictly backup the device settings before any firmware update, otherwise connection establishment with the Combi Gateway is no longer possible! TIP: Use the checklist for putting into service, see chapter 6.7, for backing up the necessary...
  • Page 18 Application Combi-Gateway Notice: Version 1.6 04. November 2016...

  • Page 19: Function Of Combi-Gateway

    4.1 Physical Interfaces 4.1.1 Power supply The Combi-Gateway includes an integral 24 V DC power supply and need an additional external power supply of 230 V AC to 24 V DC (order number KGLNT23024). See also chapter 7.1.1 for detailed information. 4.1.2 CAN bus interface The Combi-Gateway has two CAN bus interfaces for connection to the E*LDS system.

  • Page 20: Software Modules

    GLT 3010 can no longer be accessed remotely. The COM Port Server has been deve­ loped to resolve this requirement. The Combi Gateway makes its COM port (RS232) available via the network service so that the GLT 30105 can be accessed via the network connection using CoDeSys; see chapter 6.6.6 for details.

  • Page 21: Software Module Lan-Gateway

    Software module LAN-Gateway Software module LAN-Gateway Violation of data protection! The Combi-Gateway is not equipped with any security mechanisms for the encryption of communication via the LAN interface. For this reason, connections should only be established in secure networks. For communication via public or insecure networks, additional security components (e.g.

  • Page 22: Use Of Lan-Gateway As An Alarm Path

    Software module LAN-Gateway 5.2 Use of LAN-Gateway as an alarm path In principle, the LAN Gateway can be used as an alarm path. Alarm signalling can only be carried out if polling is active. The precondition for this is a PC with the PC software LDSWin as remote station which can connect to the LAN gateway via the network.

  • Page 23: Installation And Startup Of Combi Gateway

    Refer to the operating manual of the store controller for the details for this. The control centre should also be informed. Background: If the Combi Gateway is disconnected from the power supply or connection lines are disconnected, the store computer would generate an alarm for each component connected to the CAN bus and signal this, e.g.

  • Page 24: Connection To The Can Bus

    Danger of electric shock! BEFORE connecting it must be ensured that the power supply is off load. The Combi Gateway uses the CAN bus addresses 126 and 126 or 127, which are used in the following software modules: CAN bus address...

  • Page 25: Standard Connection - Ci 3000 / Ci 3100

    Standard connection - CI 3000 / CI 3100 The connection of the Combi Gateway to the CAN bus of the LDS system is performed in the same way as for all other components; the data exchange with the store computer is performed at approx. 50 kbit:...

  • Page 26: High Speed (Fast) Connection - Ci 3000 / Ci 3100 Only

    In this case, the data exchange with the store computer is performed at approx. 250 kbit: Procedure Step 1: Before the first start-up, the Combi Gateway must be connected to the CAN bus of the LDS system via the COMBICON connector (CAN1 interface) on the top right on the device.

  • Page 27: Dip Switch To Terminate The Can Bus (Terminating Resistor)

    Step 4: The connection to the LAN is made using a CAT5 patch cable. Step 5: The Combi Gateway must be connected to the functional earth and supplied with 24 V DC. Falls benötigt, muss ein 230 V AC/24 V DC Netzteil verwendet werden (Artikel-Nummer KGLNT23024).

  • Page 28: Status Leds

    Installation and Startup of Combi Gateway 6.3 Status LEDs Colour Function Status 5 V DC: ON = OK 24 V Status 24 V DC: ON = OK RJ45 CAN2 Yellow Flashing Data transfer to the CAN2 interface (RJ45) OFF: NO data transfer to the CAN2 interface (RJ45)

  • Page 29: Starting Combi Gateway

    6.4.2 for detailed information. The LED labelled LED 2 indicates that the Combi Gateway is able to communicate with the store computer of the E*LDS System. The LAN gateway is now included in the monitoring of the system’s CAN bus komponents and is subject to failure monitoring by the store computer (alternatively: operator terminal), see chapter 6.4.1.

  • Page 30: Configuration Of The Node Information And Priority

    Procedure: Under the store computer's menu item 7 - ”Monitoring”, select submenu 3 - ”Configuration” and en­ ter the CAN bus address 126 or 127 of the Combi Gateway. At the same time, it is also checked whether the Combi Gateway has been correctly integrated as participant in the E*LDS system.

  • Page 31: Network Connection (Lan)

    These details must be obtained from the administrator of the network before commis­ sioning and configuring the Combi Gateway as described in section 6.5.1. The Combi Gateway may only be in­ tegrated in the network after this has been done.

  • Page 32: Network Settings Using A Configuration File (Recommended)

    6.5.1 Network settings using a configuration file (recommended) The Combi Gateway provides the possibility of conveniently loading a configuration file using a USB stick. In this way, all the settings required for the network are configured automatically. With this technique, it is possible to modify the network settings of the gateway if the network can no longer be reached due to incorrect configuration of the gateway.

  • Page 33: Structure Of The Configuration File

    (Bsp: 192.168.161.66) ; - Auf Tippfehler achten ; - Datei-Kodierung: ASCII text ; - Copyright 2015 - Eckelmann AG - Alle Rechte vorbehalten. ; NOTE ; - THE FILE MUST BE NAMED AS ELDS_Combi_Gateway_Configuration.ini ; - WITHOUT LEADING ZEROES IN THE IP Configuration (EXAMPLE: 192.168.161.66)

  • Page 34: Ip Configuration

    6.5.2 Correction of an incorrect configuration In the case of incorrect configuration of the IP address, the web-based configuration interface of the Combi Gateway cannot be reached and any input is thus no longer possible! Checking the IP configuration could be of assistance, see the PRACTICAL TIP in chapter 6.5.1.2: However, the required network settings can be loaded again using a configuration file so that input is possible again;...

  • Page 35: Web-Based Configuration Interface

    Example: The IP configuration of the web-capable device can look like the following: IP Address: 192.168.161.1 Subnet Mask: 255.255.255.0 The main screen of the configuration interface of the Combi Gateway can be reached by entering the following address in the browser: http://192.168.161.66: Version 1.6 04. November 2016...
  • Page 36 Installation and Startup of Combi Gateway The ”More” button in the ”Configuration” field must be pressed to configure the Combi Gateway and its software modules. The following screen is displayed for the configuration of the network settings: The individual configuration parameters for the individual software modules are grouped thematically in tabs.

  • Page 37: Global Settings

    Combi Gateway to the factory settings (see chapter 6.6.1.3). As a result, it is possible that the network settings of the configuration PC and those of the Combi Gateway are no longer compatible with each other. This results in the web-based configuration interface no longer being ac­...

  • Page 38: Language And Time

    Installation and Startup of Combi Gateway 6.6.1.2 Language and time The settings relating to the language of the web-based interface and the time of the Combi-Gateway are config­ ured under the tab Global settings / Language and time Language The option ”LDS” as well as the supported languages can also be selected in the drop-down box. In this case, the language of the configuration interface is automatically changed to the language selected as ”system lan­...

  • Page 39: System

    A restart is initiated by pressing the ”OK” button. Factory settings When the ”Load” button is pressed, the current configuration files are deleted and the Combi-Gateway is reset to the factory settings! All configured parameters are irretrievably lost! In this context, the current network settings are also deleted! Further information for this case can be found in chapter 6.5.1.
  • Page 40 The firmware files named above must be in the root directory on the USB stick. 3. Put in the USB stick into the device. After successful verification of the new firmware by the Combi-Gateway, the label of the button changes from ”Verify” to ”Update” which can then be performed. See help text in the con­...

  • Page 41: Lan-Gateway

    Access to the configuration interface is password-protected for security reasons. Among other things, this should ensure that unauthorised persons cannot make any changes to parameters of the Combi-Gateway. When leaving the factory, the access details for the Combi-Gateway are as follows:...

  • Page 42: Xml-Gateway

    Installation and Startup of Combi Gateway 6.6.3 XML-Gateway For correct functioning, the parameters of the CAN bus participant information can be configured using the con­ figuration interface under the XML-Gateway tab. More detailed descriptions of the tasks and functions of this software module are available in the separate ”XML-Gateway”...

  • Page 43: Modbus-Tcp-Master-Gateway

    Installation and Startup of Combi Gateway 6.6.4 Modbus-TCP-Master-Gateway The Modbus-TCP-Master-Gateway software module is not enabled until activation with a valid activation code; see chapter 6.6.1.3. Up to four Modbus-TCP-Master gateways can be integrated in the E*LDS system. The individual gateways 1..4 are configured under the corresponding tabs Modbus-Gateway 1 to Master-Gateway 4: The settings of the respective Modbus-TCP-Master-Gateways 1..4 are made...

  • Page 44: Modbus-Tcp-Slave-Gateway

    Installation and Startup of Combi Gateway CAN bus Each Master gateway uses a CAN bus address from the range of the BMS controllers and is defined as follows: S Master gateway 1 uses the CAN bus address 122 S Master gateway 2 uses the CAN bus address 123...

  • Page 45: Setup Of The Com Port Server

    6.6.6.1 Connection to a GLT 3010 The COM port (RJ45 interface "RS232") of the Combi Gateway must be connected to the COM port of the re­ spective controller. The cable set with the part number KABCOMSRV1 is needed for this, see chapter 7.1.4.

  • Page 46: Checklist For The Putting Into Service

    Combi Gateway see chapter 6.2? The following three pages must be completely filled in to backup all settings of the Combi Gateway. All required parameters (here the factory settings) must be checked on the web-based configuration interface (see chapter 6.6) and documented here.
  • Page 47 Installation and Startup of Combi Gateway Page 2/3 2. Combi Gateway Module Measure / test Note / settings Status LAN Gateway TCP port Configured? 5000 CAN bus address Configured? Name Participant information Combi-Gateway (Name) configured? Position Configured? ---- Priorität Configured?
  • Page 48 Installation and Startup of Combi Gateway Page 3/3 Optional 2b. Combi Gatewayy - Only visible, if functions are activated using the activation key Module Measure / test Note / settings Status Modbus TCP Slave TCP port Configured? Max. Number of clients...

  • Page 49: Pin And Terminal Assignments

    Combi Gateway connection diagram with terminal configuration. Following connection of the power supply the LEDs flashes, see chapter 6.3 - Status LEDs. A detailed description of the connection and terminal configuration of the Combi-gateway is contained on the following pages.

  • Page 50: Terminal Assignment Of The 24 V Dc Power Supply And Functional Earthing

    Pin and Terminal Assignments 7.1.1 Terminal assignment of the 24 V DC power supply and functional earthing Warning - hazardous electrical voltage! Danger of electric shock! BEFORE and after connecting and disconnecting it must be checked that the 230 V AC power supply cable is off load! Terminal no.

  • Page 51: Rj45 Interface Can2 - High Speed Connection To The Can Bus

    / WHITE SHIELD The Combi-Gateway is connected to the CAN bus terminals of the store computer using the connection cable (order number KABHICAN2M) at the RJ45 connector (CAN2 interface) on the front panel of the device. The COMBICON connector must be attached at the open end of the Y cable;...

  • Page 52: Rj45 Interface Lan (Ethernet)

    Use high-quality shielded copper cables for the Ethernet connection, at least of category 5 (CAT5e, CAT6 or CAT7). The MAC address of the ethernet controller is factory-assigned, see label on the assembly. Use a cross-over cable if a point-to-point connection is made between Combi-Gateway and other devices. 7.1.6 USB interface Use high-quality shielded cables for the USB connection.

  • Page 53: Decommissioning And Disposal

    The scope of our delivery is designated as a component exclusively for further processing. As a consequence of this fact, ECKELMANN AG does not undertake any measures for the taking back or mu­ nicipal recycling of this product as it is not supplied directly to the free market.
  • Page 54 Decommissioning and disposal Notice: Version 1.6 04. November 2016...

  • Page 55: Specifications Of Combi-Gateway

    Specifications of Combi-Gateway Specifications of Combi-Gateway 9.1 Electrical data Combi-Gateway Electrical Data Power supply Typ. 24 VDC (19 .. 30 VDC), max. 210 mA Rated power max. 5 W Fieldbus port CAN bus, floating 1 x via COMBICON connector (CAN1)

  • Page 56: Mechanical Data

    Copyright (C) 1995−2010 Jean−loup Gailly and Mark Adler, eventlog, figlet, libxml2, strace, dropbear The Eckelmann AG make you an offer for a fee (for distribution, media, shipping and administration) to provide you source code on CD- ROM. If disired please write an E-Mail at Eckelmann AG: E.LDS@Eckelmann.de. This offer is available for a period of three (3) years and starts from the date of this present software distribution through the Eckelmann AG.

  • Page 57: Order No.'s And Accessories

    RJ45 cable adapter The CAN bus Y-cable is also required for fast CAN bus coupling KABHICAN2M on CAN bus between Combi Gateway and store computer CI 3000 / CI 3100 Cable set for Cable set for connection to a GLT 3010 KABCOMSRV1...
  • Page 58 Order No.'s and accessories Notice: Version 1.6 04. November 2016...

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