Resson Technologies RD-11M Operation Manual

Digital readout system

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Technologies
The People that Always Committed to Quality, Technology & Innovation
R
RD-11M
esson
Technologies
ent
On
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R
RD-11M
Digital Readout System
Operation Manual
(Multi-function)
Resson Technologies Co., Ltd.

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Summary of Contents for Resson Technologies RD-11M

  • Page 1 Technologies The People that Always Committed to Quality, Technology & Innovation RD-11M esson Technologies RD-11M Digital Readout System Operation Manual (Multi-function) Resson Technologies Co., Ltd.
  • Page 2 esson Precautions Technologies Precautions For your protection, please read these safety instructions completely before operating the appliance. ● Selection of mains voltage The Digital readout unit is supplied for 100V 230V, 50Hz/60Hz, 20W max operation. ~ Instructions prior to activation of unit 1.
  • Page 3 RD-11M Specification Technologies RD-11M Specification : Number of axes : 2、3 Reslution : 0. Display function : 8 Response speed : 60m (198.6feet)/min Quantizing error : ± 1 count Power source : AC 0V~ 0V / 50~60Hz / 20VA Temperature fange : Service:0~40℃...
  • Page 4: Table Of Contents

    esson Content Technologies . Basic Functions ....... 1 . REF datum memory ...... 5 . 199 SubDatum Function ....9 . Built-in Calculator ....18 . LHOLE Function ......23 . INCL Function ......28 . PCD Function ......36 .
  • Page 5: Basic Functions

    Basic Functions Technologies RD-11M esson Technologies - 1 -...
  • Page 6 Technologies Purpose : Set the current position for that axis to zero Example : X Axis zero To set the current position to RD-11M RD-11M esson esson Technologies Technologies 0.000 112.285 50.110 50.110 28.865 28.865 Purpose : Switches between inch and metric display...
  • Page 7 Technologies Purpose : RD-11M provides two sets of basic coordinate display, they are (absolute) (incremental) displays. During machining operations, the operator can store the work piece datum ( zero position ) in coordinate, then switch to coordinate to continue machining operations.
  • Page 8 Technologies Purpose : RD-11M provides the centre-find function by halving the current display coordinate, so that the zero point of the work piece is located at the centre of the work piece. Example : To set the X Axis zero point at the centre of the work piece.
  • Page 9 esson Technologies - 5 -...
  • Page 10: Ref Datum Memory

    ( zero position ) in DRO's memory. Then, in case of the power failure or the RD-11M being switched off, we can recover the work piece datum ( zero position ) by presetting the display zero position as the stored distance from the point.
  • Page 11 SEL AXIS X REF select all axes : X, Y, Z, respectively step 3 : move the machine reader head across the length of the transducer until digits display in RD-11M start to count. X REF RD-11M RD-11M...
  • Page 12 ( recall work piece zero ) FIND REF FIND REF RECALL 0 (find mark) enter into function RD-11M esson Technologies select the RECALL 0 ( recall work zero ) RECALL 0 RECALL 0 (recall work zero) step 2 : select the axis of which work datum (zero position) needed to be recovered...
  • Page 13 esson Technologies - 9 -...
  • Page 14 Operator can store all the work subdatums in Because all sdm subdatums (0.000) are relative to RD-11M's memory as per follows. ABS zero, so, for any repeative work, the sdm 2 operator just needs to set up the first work piece zero...
  • Page 15 Step 1 : Set up the work piece datum in co-ordinate Locate the tool at work piece datum point Switch to ABS coordinate display Set this point RD-11M RD-11M to ZERO esson esson Technologies Technologies 0.000 0.000...
  • Page 16 Technologies switch to sdm 1 Set this point Sdm 1 RD-11M coordinate display SdM 1 to ZERO esson Technologies 0.000 0.000 sdm 1 set up already Step 3 : Set up the subdatum point 2 ( sdm 2 )
  • Page 17 Technologies 0.000 0.000 sdm 4 set up already to directly switch to the required subdatum ( ) coordinate Operator can Example : RD-11M’s XY displays are referenced to the zero switch to ABS coordinate display RD-11M esson Technologies -50.000 -35.000...
  • Page 18 Technologies switch to next ( RD-11M’s XY displays coordinate display are referenced Sdm 1 RD-11M esson Technologies to the sdm 1 zero 50.000 35.000 switch to next ( RD-11M’s XY displays coordinate display are referenced Sdm 2 RD-11M esson...
  • Page 19 35.000 SdM 1 NOTICE : When you enter the sdm co-ordinate into the RD-11M, the co-ordinates displayed will indicate a negative sign. This is correct because your tool is now located at zero position at ABS Step 3 : Set up the subdatum point 2 ( sdm 2 ) coordinate.
  • Page 20 Sdm 4 RD-11M SdM 4 esson Technologies -50.000 -35.000 to directly switch to the required subdatum ( ) coordinate Operator can Example : RD-11M’s XY displays are referenced to the zero switch to ABS coordinate display RD-11M esson Technologies -50.000 -35.000...
  • Page 21 Technologies switch to next ( RD-11M’s XY displays Sdm 1 coordinate display are referenced RD-11M esson Technologies to the sdm 1 zero 50.000 35.000 switch to next ( RD-11M’s XY displays Sdm 2 coordinate display are referenced RD-11M esson...
  • Page 22 Technologies RD-11M esson Technologies - 18 -...
  • Page 23: Built-In Calculator

    ", in that all calculated results from the calculator of RD-11M can be "transferred" to any axis to enable you to position the tool. After the result has been transferred to an axis, the RD-11M will temporarily preset the zero position at the calculated value, enabling the operator to simply move the machine back to axis display = 0.000, leaving the tool positioned at...
  • Page 24 RD-11M RD-11M esson esson Technologies Technologies The operations of RD-11M's built-in calculator is the same as other ordinary calculators i.e. Basic mathematics - add ; substract : 78 + 9 - 11 = 76 RD-11M RD-11M esson...
  • Page 25 Technologies i.e. Trigonometric calculation - COS : 100 X COS 30 = 86.602540 86.60254 RD-11M RD-11M esson esson Technologies Technologies i.e. Trigonometric calculation - inverse SIN : SIN 0.5 = 30 RD-11M RD-11M esson esson Technologies Technologies i.e. : To move the tool at the position of X axis coordinate : 105 X 1.035 = 108.675...
  • Page 26 Technologies Move the machine to X display = 0.000 then it is at the position of X = 108.675 108.675 RD-11M esson Technologies 0.000 45.655 21.350 X = 108.675 The tool is now at the position of the calculated result ( X = 108.675 in the above example )
  • Page 27 esson Technologies - 23 -...
  • Page 28: Lhole Function

    RD-11M provides LHOLE function for drilling a line of holes. Simply enter the machining parameters below (following the step by step guides that are displayed on the RD-11M's message screens), and the RD-11M will calculate all the hole position co-ordinates and temporarily preset the hole position coordinates to zero ( 0.000 ).
  • Page 29 2 : Enter Line Angle ( LIN ANG Line Angle ( LIN ANG = -30 degree enter Line Angle ( LIN ANG next step LIN ANG LIN ANG RD-11M RD-11M esson esson Technologies Technologies 0.000 -30.000 step 3 : Enter Line distance (...
  • Page 30 0.000 HOLE 1 = Line Hole no. 1 If the operator wants to check or verify that the RD-11M's LHOLE calculation is correct, or wants to temporarily exit the LHOLE function cycle ( ie swap to normal XYZ display ).
  • Page 31 LHOLE cycle to continue the Line Holes drilling operation presently in the temporarily XYZ coordinate display return to LHOLE function cycle swap back to XYZ-ABS HOLE 1 LHOLE function cycle RD-11M RD-11M esson esson Technologies Technologies 78.560 0.000 5.000 0.000 23.450...
  • Page 32 esson Technologies - 28 -...
  • Page 33 This is generally very time consuming. The RD-11M provides easy-to-use INCL function to help the operator for precision inclined surface datuming and machining.
  • Page 34 1 : select XY plane as the work plane ( INCL - XY ) XY plane INCL-XY enter into INCL function select work plane select plane XZ plane as the work plane RD-11M INCL-XZ INCL-XY esson Technologies YZ plane INCL-YZ - 30 -...
  • Page 35 Technologies Technologies 0.000 -20.000 All INCL machining parameters to enter into INCL datuming mode already entered into RD-11M A) zero the dial indicator on one end of the work piece ANG -20.0 RD-11M esson Technologies zero the RD-11M 0.000 0.000...
  • Page 36: Incl Function

    Technologies If the operator wants to check or verify if RD-11M's INCL calculation is correct, or wants to temporarily exit the INCL function cycle ( swap to normal XYZ display ). The operation are as follows :. temporarily return to...
  • Page 37 1 : select XZ plane as the work plane ( INCL - XZ ) XY plane INCL-XY enter into INCL function select work plane select plane as the work plane XZ plane INCL-XZ INCL-XZ RD-11M esson Technologies YZ plane INCL-YZ - 33 -...
  • Page 38 3 : Z increment per step machining ( Z STEP increment per step machining Z STEP Z STEP Z STEP RD-11M RD-11M esson esson Technologies Technologies 0.000 5.000 All INCL machining parameters to enter into INCL datuming mode already entered into RD-11M - 34 -...
  • Page 39 Position the tool on any point display = 0.000 - then the tool set the Z dial on the inclined surface is positioned at the inclined surface to zero two axis RD-11M incline display reset axis 0.00 RD-11M esson Technologies 0.000...
  • Page 40 esson Technologies - 36 -...
  • Page 41: Pcd Function

    RD-11M provides a PCD function to for drilling holes around a Pitch Circle Diameter. The operator simply enters the following machining parameters in accordance with the step by step guides shown on the RD-11M's message display,. The RD-11M will then calculate all the pitch hole position coordinates and temporarily preset the hole position coordinates to zero ( 0.000 ).
  • Page 42 Technologies step 2 : Enter Centre Coordinate ( CENTRE Centre Coordinate ( CENTRE X=0.000, Y=0.000 enter Centre Coordinate ( CENTRE CENTRE CENTRE RD-11M RD-11M next step esson esson Technologies Technologies 0.000 0.000 0.000 0.000 step 3 : Enter Diameter (...
  • Page 43 0.000 300.00 All PCD machining parameters to enter into PCD drilling mode are already entered into RD-11M Operator can to select the pitch hole, then move the machine to display = 0.000, to reach the pitch hole position - 39 -...
  • Page 44 Technologies move the machine to display = 0.000 Next Pitch hole HOLE 2 RD-11M esson Technologies 0.000 0.000 HOLE 2 = picth hole no. 2 move the machine to display = 0.000 Last Pitch hole HOLE 1 RD-11M esson Technologies 0.000...
  • Page 45 Technologies To leavet the PCD function, after the PCD hole drilling operation is completed follow the under-mentioned procedure: returns to normal presently in function cycle XYZ coordinate display HOLE 1 RD-11M RD-11M esson esson Technologies Technologies 0.000 78.560 0.000 5.000...
  • Page 46 esson Technologies - 42 -...
  • Page 47: R Function

    But the process is time consuming and easily prone to mistakes. RD-11M features has a very easy-to-use tool positioning function for ARC machining which enables mould makers to machine simple ARC in the shortest possible time. But before you make your...
  • Page 48 Technologies Understanding the Co-ordinate System : For those operator who do not have experience in CNC programming, or the first time user of RD-11M's R functions, they may find that it is difficult to understand what is meant by "co-ordinate".
  • Page 49 Work plane : The R function of RD-11M allows the operator to machine R in XY, XZ & YZ plane as the illustration shows. Even for 2 axis DRO, RD-11M can calculate all the ARC machining positions on XZ & YZ work- planes.
  • Page 50 Technologies Following parameters need to be entered into RD-11M for ARC machining : plane 1. Select work plane - XY, XZ plane plane XY work plane XZ plane YZ work plane plane Tool Diameter TOOL DIA 2. R's Centre (...
  • Page 51 (+ positive direction Example : (+ positive direction To machine an plane using a 2 Axis RD-11M Tool Diameter (+ positive direction The following machining parameters have to be entered into the RD-11M Z step = 0.3 mm 1. select plane R ( S.R - XZ )
  • Page 52 Technologies step 2 : enter the Centre's co-ordinate ( XZ CENTR centre coordinate ( XZ CENTR X=20.000, Z=20.000 enter centre's coordinate ( XZ CENTR XZ CENTR XZ CENTR RD-11M RD-11M next step esson esson Technologies Technologies 0.000 20.000 0.000 20.000...
  • Page 53 5 : enter the End point's coordinate ( XZ End P end point coordinate ( XZ ENd P X=40.000, Z=20.000 enter End point's coordinate ( XZ ENd P XZ End P XZ End P RD-11M RD-11M next step esson esson Technologies Technologies 0.000 40.000 0.000...
  • Page 54 Technologies step 8 : enter Z incremental step machining RD-11M provides two options on the Z incremental step machining. The Operator can enter select the smooth R function which best suits the job. Option 1 : Fixed Z step (...
  • Page 55 Z dial turn number Z dial reading. At the begining of the ARC machining, the RD-11M will assume the Z axis dial is at zero position with the tool positioned at the starting point of the ARC. then press the...
  • Page 56 Technologies If the operator wants to verify if the RD-11M's calculation is correct , or wants to temporarily exit the function cycle ( swap to normal XYZ display ). The procedure is as follows :. temporarily return to presently in...
  • Page 57 Technologies Example : (+ positive direction (+ positive direction To machine an plane using a 2 Axis RD-11M (+ positive direction Start point Following machining parameters have to be entered 20, 0 into the RD-11M Datum 1. select plane R ( R.
  • Page 58 Technologies step 2 : enter the Centre's coordinate ( CENTRE centre coordinate ( CENTRE X=20.000, Y=20.000 enter centre's coordinate ( CENTRE CENTRE CENTRE RD-11M RD-11M esson esson next step Technologies Technologies 0.000 20.000 0.000 20.000 step 3 : enter the Radius (...
  • Page 59 5 : enter the End point coordinates ( ENd PT end point coordinates ( ENd PT X=40.000, Y=20.000 enter End point's coordinate ENd PT End PT End PT RD-11M RD-11M esson esson next step Technologies Technologies 0.000 40.000 20.000 0.000...
  • Page 60 All R funtion machining to enter into ARC machining mode parameters have already been entered into the RD-11M Operator can to select the interpolated points along the ARC curvature, then move the machine to display = 0.000, to arrive at the ARC curvature position.
  • Page 61 Technologies If the operator wants to verify if the RD-11M's calculation is correct , or wants to temporarily exit the function cycle ( swap to normal XYZ display ). The procedure is as follows :. temporarily return to presently in...
  • Page 62 esson Technologies - 58 -...
  • Page 63 R in a very short time. In majority of cases, only eight types of ARC are used for machining. The RD-11M has therefore incorporated those 8 type of R, and the operator must just select the type of R they need to machine their part, and input the Radius, tool compensation and increment per machining step.
  • Page 64 Simplified R function set the Z dial to zero positions the tool at the ARC starting point RD-11M esson Technologies Following parameters needed to enter into RD-11M for ARC machining : plane 1. Select work plane - XY, XZ plane plane...
  • Page 65 Two Axis RD-11M (+ positive direction R=200 Because RD-11M's XZ/YZ can only machine an arc which is less than 90 degrees, it is necessary to divide this arc machining into two parts. First Part Second Part Use preset...
  • Page 66 2 : For the first part select preset type TYPE = 2 select type TYPE 1-8 next step TYPE 1-8 TYPE 1-8 RD-11M RD-11M esson esson Technologies Technologies step 3 : enter Radius ( Radius ( 200 mm enter Radius (...
  • Page 67 Technologies step 5 : enter Z increment per step machining RD-11M provides two options on the Z increment per step machining. The operator can enter their selection on the smooth R function. Option 1 : Fixed Z step (...
  • Page 68 During the XZ or YZ plane R machining, it is necessary to carefully position the Z axis to obtain a precise Z position. As, there is no Z axis in the two axis RD-11M, and, in order that the operator can easily guide and...
  • Page 69 RD-11M - ARC machining mode Technologies If the operator wants to verify if RD-11M's Simplified R calculation is correct, or wants to temporarily exit the function cycle ( swap to normal XYZ display ), The procedure is as follows :...
  • Page 70 (+ positive direction Tool Diameter To machine an plane using 2 Axis RD-11M Step increment = 0.3 mm R = 80 mm Start point position the tool at the start point of the ARC R = 80 mm step 1 :...
  • Page 71 TYPE 1-8 select preset type TYPE = 3 select type TYPE 1-8 next step R = 80 mm TYPE 1-8 TYPE 1-8 RD-11M RD-11M esson esson Technologies Technologies step 3 : enter Radius ( Radius ( 80 mm R=80 enter Radius (...
  • Page 72 All simplified R funtion to enter into ARC machining mode machining parameters have already entered into RD-11M Operator can to select the interpolated points along the ARC curvature, then move the machine to display = 0.000, to arrive at the ARC curvature position.
  • Page 73 0.000 0.000 1 = interploated point No.1 If the operator wants to verify if RD-11M's calculation is correct, or wants to temporarily exit the function cycle ( swap to normal XYZ display ). The procedure is as follows : temporarily return to...
  • Page 74 ARCof R = 200 mm using a Two Axis RD-11M Because RD-11M's XZ/YZ can only machine an arc which is less than 90 degrees, it is necessary to divide this arc machining into two parts.
  • Page 75 2 : For the first part select preset type TYPE = 6 select type TYPE 1-8 next step TYPE 1-8 TYPE 1-8 RD-11M RD-11M TYPE 1-8 esson esson Technologies Technologies step 3 : enter Radius ( Radius ( 200 mm...
  • Page 76 Technologies step 5 : enter Z increment per step machining RD-11M provides two options on the Z increment per step machining. Operator can make their selection on the smooth R function. Option 1 : Fixed Z step ( Z STEP...
  • Page 77 During the XZ or YZ plane R machining, it is necessary to carefully position the Z axis to obtain a precise Z position. As, there is no Z axis in the two axis RD-11M, and, in order that the operator can easily guide and...
  • Page 78 Two axis RD-11M - ARC machining mode Technologies If the operator wants to verify if the RD-11M's Simplified R calculation is correct, or wants to temporarily exit the function cycle ( swap to normal XYZ display ). The procedure is as follows :...
  • Page 79 esson Technologies - 75 -...
  • Page 80 3) Mould work has to be correct first time, bearing in mind the cost of the product. RD-11M provides the world's first practical "SHRINKAGE CALCULATION" function to help the mould maker calculate the shrinkage and verify the calculated expanded/ reduced dimension.
  • Page 81: Shrinkage Calculation

    It is normally used in a case where incomplete shrinkage calculation have been made, ie some dimensions have been forgotten to be marked onto the drawing. Using the RD-11M during the machining process, the operator can calculate the shrinkage dimensions directly with the readout. RD-11M also provides an easy method of verifying the calculated dimension marked on the drawings.
  • Page 82 Technologies 3. Shrinkage Compensation When the operator is familiar with the shrinkage function of RD-11M, instead of calculating all the shrink dimensions and marking them onto the drawing, the operator can use the shrinkage compensation features of the RD-11M which actually expand or reduce all display dimension acccording to the multiples of the shrink factor, thereby, the need to calculate all the working dimensions one by one.
  • Page 83 Technologies When the RD-11M is in shrink compensation mode, if the operator wants to return to normal real dimension display. press normal real dimension Currently in "shrink" display compensation mode return to normal display -SHRINK RD-11M RD-11M esson esson...
  • Page 84 Normally, the operator has to calculate all the expanded dimensions prior to the machining, but with RD-11M, the operator can use RD-11M's "shrink compensation" function which actually expands the display dimension by the shrink factor, enabling ,...
  • Page 85 Technologies When the RD-11M is in shrink compensation mode, if the operator wants to return to normal real dimension display. press normal real dimension Currently in "shrink" display compensation mode return to normal display -SHRINK RD-11M RD-11M esson esson...
  • Page 86 Digital Readout Setup Function Technologies RD-11M Digital Readout Setup Function RD-11M esson Technologies DIRECTIN specifies the direction of count for each axis LIN COMP permits linear error compensation to be input RAD/DIA radius and diameter setting functions Z DIAL forms part of the dial parameters for a milling machine, and specifies one turn of Z dial travel.
  • Page 87 Technologies R D - 1 1 M O R I G I NA L P A RA M E T E R RE S E T FU N C T IO N RESET RD-11M esson Technologies Some inscrutable cases or improper operations cause the chaos of parameter, then you need to initialize the parameter to reset the system.
  • Page 88 Digital Readout Setup Function Technologies ( ) When enter into the RESET function, DRO will display 3 : RAM TEST RAM OK RD-11M RD-11M esson esson Technologies Technologies if the RAM function is normal, display "RAM TEST" that DRO can display "RAM OK"...
  • Page 89: Rd-11M Setup Function

    Digital Readout Setup Function Technologies RD-11M SETUP FUNCTION A X I S KE Y SETUP ME S S AG E W IN D O W RD-11M esson Technologies U P / DO W N KE Y S M E S SA G E WI N D OW...
  • Page 90 QUIT exits the SETUP function to proceed to normal working 3.) Press key to select the "DIRECTN" (counting direction) function. Press key to return to the last function. SETUP DIRECTN RD-11M RD-11M esson esson Technologies Technologies Press key into the direction setting function, the 0 represents a positive, 1 represents a negative.
  • Page 91 Technologies 4.) Press key to make your setting, then press key to select the "LIN COMP" (linear compensation) function. DIRECTN LIN COMP RD-11M RD-11M esson esson Technologies Technologies Press key into the linear error compensation function, the formula as below:...
  • Page 92 X Y o r Z A x i s t o " R AD / D I A" , t h en p r e ss k ey 、 t o m a k e y ou r s e tt i n g. SEL AXIS RAD/DIA RD-11M RD-11M esson esson Technologies Technologies W h en s e t t o "...
  • Page 93 Digital Readout Setup Function Technologies 7.) Press key to selsct the "DIAL INC" (dial increment) function. Z DIAL DIAL INC RD-11M RD-11M esson esson Technologies Technologies Press key into the setting function, i.e. your setting value is "0.020mm". DIAL INC...
  • Page 94 Digital Readout Setup Function Technologies 9.) Press key to make your setting, then press key to select the "QUIT" function. R MODE QUIT RD-11M RD-11M esson esson Technologies Technologies Press key to make your selection, then the DRO will exit the SETUP function and return to the "ABS"...

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