PCI MOST 20-2B Manual

Mobile oxygen storage tank

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MOST 20-2B
MOBILE OXYGEN
STORAGE TANK (MOST)
OPERATIONS AND SERVICE MANUAL
Including
ILLUSTRATED PARTS BREAKDOWN
MODEL MOST 20-2B
PART NUMBER – 793080-002*
* Protected under US Patent No. 2004-0226381-A1
Additional Patents Pending
PACIFIC CONSOLIDATED INDUSTRIES
12201 Magnolia Avenue
Riverside, California 92503
Telephone 800-309-8935 Fax 951-479-0862
PACIFIC CONSOLIDATED INDUSTRIES
350003 Rev D

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Summary of Contents for PCI MOST 20-2B

  • Page 1 MOST 20-2B MOBILE OXYGEN STORAGE TANK (MOST) OPERATIONS AND SERVICE MANUAL Including ILLUSTRATED PARTS BREAKDOWN MODEL MOST 20-2B PART NUMBER – 793080-002* * Protected under US Patent No. 2004-0226381-A1 Additional Patents Pending PACIFIC CONSOLIDATED INDUSTRIES 12201 Magnolia Avenue Riverside, California 92503...
  • Page 2: Table Of Contents

    Table 1-2 MOST P&ID Tag Listing Filling Instructions Table 5-1 Flow Control Valve Flow Rate at 50±5 psig SECTION V Table 6-1 Capacity of MOST 20-2B After Maintenance Instructions Transfilling General Information Table 7-1 MOST, Medical Oxygen Storage Maintenance Tank (BOM)
  • Page 3: Safety Summary

    MOST 20-2B SAFETY SUMMARY The following are general safety precautions that are not Compressed Gas Association or Pacific Consolidated related to any specific procedure and therefore do not Industries prior to putting oxygen into your piping and appear elsewhere in this technical manual. These are distribution system.
  • Page 4: Safe Practices

    NOTE: SAFE PRACTICES FOR HANDLING AND IT IS RECOMMENDED THAT THE OPERATING OXYGEN EQUIPMENT TESTING BE PERFORMED AT THE PCI FACILITY Oxygen used in the medical profession can be very hazardous. Although oxygen does not burn, it does support HYDROSTATIC TESTING combustion.
  • Page 5: Section I

    The MOST contains 10,000 liters of The MOST 20-2B of P/N 793080-002 references the fact oxygen when filled to 2,250 psig. The MOST has a maximum that the cylinder liner is made of brass and is designated flow capability of 150 lpm at 50 psig (50 lpm per Oxygen for 2,250 psi fill pressure.
  • Page 6 MOST 20-2B MOST P&ID Schematic Figure 1-2 PACIFIC CONSOLIDATED INDUSTRIES 350003 Rev D...
  • Page 7 MOST 20-2B Tag No Description PCI Part No ADP-1 ADAPTER- CGA540 TO HP QUICK CONNECT - ST. STL 790510-012 BD-1 BURST DISK - 3300 PSI – BRASS/MONEL 582388-004 BD-2 BURST DISK - 3300 PSI – BRASS/MONEL 582388-004 SERVICE CONNECTOR – SCHRADER FEMALE QUICK CONNECT ST. STL 581706-001 SERVICE CONNECTOR –...
  • Page 8: Apparatus Kit

    MOST 20-2B Eight handles, two on each long side of the MOST and two on the top at each end, are provided for ease of transportation. The exterior dimensions of the MOST are: Length 37.25” Width 27.25” Height 15.50” The MOST weighs approximately 200 pounds fully charged to 2,250 psig.
  • Page 9: Functional Description

    MOST 20-2B SECTION II OXYGEN INPUT The MOST high-pressure composite wound cylinders are FUNCTIONAL DESCRIPTION designed for an operating pressure of 3,000 psig. MOST OPERATING PANEL The MOST was designed as a functional component of the Expeditionary Deployable Oxygen Concentration System The MOST Operating Panel contains the connecting port (EDOCS-120).
  • Page 10: Operating Instructions 6 Table

    MOST 20-2B SECTION III 15. After Use Steps: ● Rotate collar on the output fitting to remove hose. OPERATING INSTRUCTIONS ● Replace plugs on outlet fittings. ● Disassemble hose and flow controls. ● Place caps on flow controls. WARNING: Ensure no flames or sparking devices ●...
  • Page 11: Filling Instructions 7 Table

    MOST 20-2B 13. Remove High Pressure Oxygen Supply Hose from Oxygen Input port (C-4). SECTION IV 14. Switch Venting Valve to CLOSE position. 15. Replace protective cap on Oxygen Input port. 16. SLOWLY CLOSE the Cylinder Shutoff Valves. FILLING INSTRUCTIONS WARNING: Fill the MOST with high purity oxygen conforming to OXYGEN, USP.
  • Page 12 MOST 20-2B MOST Operating Panel Figure 4-2 ITEM DESCRIPTION CYLINDER CONTENTS GAUGE P1-1: Direct reading of the pressure in all cylinders. Pressure automatically equalized between cylinders. VENT VALVE V-3: Controls release of pressure from filling circuit. When filling the valve is set to close and when venting is set to vent.
  • Page 13: Maintenance Instructions

    5-3.2 Service Life. smoothness of operation, damage and proper function. The MOST 20-2B can remain in service for 5 years before c. Check the pressure gauges for cracked or broken the cylinders need to be tested. All other components of glass.
  • Page 14: Table

    2 ......2.35-1.68 To verify the flow control valve rates perform the following procedures. 4 ......4.59-3.47 a. Fill a MOST 20-2B to the proper pressure or use an 6 ......6.88-5.17 already filled unit. Optionally follow the instructions in step (i).
  • Page 15: Transfilling The Most 11 Table

    MOST 20-2B SECTION VI TRANSFILLING THE MOST PURPOSE The MOST can be filled from the following devices: EDOCS- 120, GOX Carts and ‘H’ Cylinders or other sources of USP grade gaseous oxygen. Table 6-1 shows the capacity achievable by transfilling under various scenarios. The ‘H’...
  • Page 16 MOST 20-2B NOTE: The hose assembly must be rated for maximum working pressure of the supply source. The length of the hose assembly should be sufficient to allow connection between the ‘H’ cylinder and the MOST 20-2B without kinking of the hose.
  • Page 17: Illustrated Parts Breakdown (Ipb)

    MOST 20-2B SECTION VII ILLUSTRATED PARTS BREAKDOWN MOBILE OXYGEN STORAGE TANK MODEL MOST 20-2B PART NUMBER – 793080-002 * Protected under US Patent No. 2004-0226381-A1 Additional Patents Pending PACIFIC CONSOLIDATED INDUSTRIES 12201 Magnolia Avenue Riverside, California 92503 Telephone 800-309-8935 Fax 951-479-0862...
  • Page 18: Figure 7-2 Door Assembly, Panel

    MOST 20-2B LIST OF FIGURES Page Figure 7-1 Medical Oxygen Storage Tank. MOST (Sheet 1) Figure 7-1-1 Medical Oxygen Storage Tank. MOST (Sheet 2) Figure 7-2 Door Assembly, Panel Figure 7-3 Tubing Assembly Figure 7-4 Panel Assembly Figure 7-5 Plate Assembly, Mounting-Cylinders...
  • Page 19 MOST 20-2B Figure & Part Number FSCM Description Units Per Usable Index No. Assy. Code On Code 793080-002 75906 ASSEMBLY-B, BRASS CYL (GREEN)..PEFFFU 793253-003 75906 . CASE, FABRICATED-GREEN....793881-001 75906 . LABEL, CAUTION........793255-001 75906 . BRACKET, ANGLE........792993-001 75906 .
  • Page 20 MOST 20-2B Medical Oxygen Storage Tank. MOST Figure 7-1 PACIFIC CONSOLIDATED INDUSTRIES 350003 Rev D...
  • Page 21 MOST 20-2B OPERATING INSTRUCTIONS CAUTION WHEN STORING MOST FOR LONG PERIODS,CLOSE THE CYLINDER SHUTOFF VALVES. THIS WILL ELIMINATE THE POSSIBILITY OF OXYGEN FITTING LEAKING AND DEPLETING THE OXYGEN FROM THE CYLINDERS 75906/793881-001 REV A FILLING INSTRUCTIONS 75906 / 793456-001 / C...
  • Page 22: Figure

    MOST 20-2B Figure & Units Per. Usable Part Number FSCM Description Index Assy. Code on code 793257-001 75906 DOOR ASSY, PANEL....793257-003 75906 . DOOR PANEL......M1-61-1 94222 . LATCH, FLUSH PULL....Table 7-2, BOM (Ref. Figure 7-2) Door Assembly, Panel.
  • Page 23: Tubing Assembly (Bom)

    MOST 20-2B Figure & Units Usable Part Number FSCM Description Index Per. Code on Code Assy. 793259-001 75906 TUBING ASSEMBLY...... 793674-036 75906 . VALVE, CHECK, 10 PSI....E-47-SS 02880 . ORIFICE, .047 diameter....SS-4FT4-40 18034 . FILTER, HIGH PRESSURE... SS-401-PC 02570 .
  • Page 24: Panel Assembly (Bom)

    MOST 20-2B Figure Units Usable & Part Number FSCM Description Per. Index Code Assy. Code 793270-001 75906 PANEL ASSEMBLY........793269-001 75906 . PANEL............SS-403-1 02570 . FERRULE, FRONT........793261-002 75906 . TUBE, BENT..........793261-003 75906 . TUBE, BENT..........793261-004 75906 .
  • Page 25 MOST 20-2B Panel Assembly Figure 7-4 PACIFIC CONSOLIDATED INDUSTRIES 350003 Rev D...
  • Page 26 MOST 20-2B Figure Units Usable & Part Number FSCM Description Per. Index Code Assy. Code 793854-001 75906 PLATE ASSEMBLY, MOUNTING- CYLINDERS..793854-002 75906 . PLATE................793854-003 75906 . BRACKET, ANGLE............793810-001 55996 . MOUNTING. BRACKET CLAMP....... MS35307-358 96906 . BOLT HEX HD - .375-16 x .75 LG.......
  • Page 27: Trouble Shooting

    MOST 20-2B Figure Units & Usable on Part Number FSCM Description Per. Index Code code Assy. 790510-012 75906 . ADAPTER ASSEMBLY..5-4GTX-SS 30780 . CONNECTOR, FEMALE..SS-QTM2-S-4PMK1 02570 . COUPLING, QC-STEM..78148-005 75906 . CAP, CABLE ASSY..SC-9/16 99017 . CAP, SLEEVE....
  • Page 28: Recommended Spare Parts

    MOST 20-2B SECTION IX RECOMMENDED SPARE PARTS Item Part Number FSCM Description 793674-038 75906 GAUGE, PRESSURE 0-100 PSI 75906 793674-039 GAUGE, PRESSURE 0-5000 PSI 75906 790510-012 ADAPTOR ASSEMBLY 75906 FLOWMETER ASSEMBLY 792975-001 792980-001 75906 HOSE ASSEMBLY 582461-001 01JF9 EDGE CASTER KIT...

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793080-002

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