K-Tool PRO Series Operating Instructions & Parts Manual page 4

ASSEMBLY (KTI-63503, KTI-63504)
Refer to figure 1:
1. Three major parts should be included in package:
(a) Hydraulic unit with pumping mechanism ( air motor
equipped for model 63504),
(b) saddle unit, and
(c) 2 pieces of base half with hex socket bolts and
washers.
2. Attach either one of the two base halves to the base
of the hydraulic unit, then secure using allen head
bolts and washers provided. Then apply the same
procedure to the other base frame. Use torque wrench
to tighten to 30 lb.ft. Do not overtighten.
3. Position the saddle unit above the ram piston, place
the saddle socket onto the ram piston. Secure using
the set screw .
Note: Before initial use, turn vent screw counterclockwise
carefully, but no more than 1 full turn.
vent screw
(not shown)
oil filler screw
(not shown)
position handle
air supply inlet
(not shown)
air pump pedal
(Model KTI-63504)
foot pump
pedal
base half
Figure 1 - Model KTI-63503 & KTI-63504 Components
Note: Vent Screw and Oil Filler Screw are located on
the upper portion of the reservoir. See exploded drawing
on pages 8 and 9.
saddle
assembly
tilt adjustment
knobs
reservoir
air motor
(Model KTI-63504)
release valve
swivel caster
4
ASSEMBLY (KTI-63505)
Refer to figure 2:
1. Three major parts should be included in package:
(a) Hydraulic unit with pumping mechanism,
(b) saddle unit, and
(c) 2 pieces of base half with hex socket bolts and
washers.
2. Attach either one of the two base halves to the base
of the hydraulic unit, then secure using allen head
bolts and washers provided. Then apply the same
procedure to the other base frame. Use torque wrench
to tighten to 30 lb.ft. Do not overtighten.
3. Attach the brackets to reservoir, then attach one end
of the suppor bar to base half and the other end to the
bracket. Secure with bolts and nuts provided. Repeat
for all other three support bars.
4. Slice the position handle to reservoir from top, then
secure with bolts and nuts provided.
5. Position the saddle unit above the ram piston, place
the saddle socket onto the ram piston. Secure using
the set screw.
6. Remove oil filler screw. This will allow any pressurized
air to escape.
7. Ensure oil level is just below the rim of the oil filler
screw hole. Reinstall the oil filler screw.
Note: Before initial use, turn vent screw counterclockwise
carefully, but no more than 1 full turn.
tilt adjustment
knobs
position handle
support bar
caster
foot pump
pedal
Figure 2 - Model KTI-63505 Components
Note: Vent Screw and Oil Filler Screw are located on
the upper portion of the reservoir. See exploded drawing
on page 10.
saddle assembly
air vent screw
(not shown)
oil filler screw
(not shown)
bracket
release valve
base half