Hydro systems SuperDos 30 0.3% Operating Manual
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Hydro systems SuperDos 30 0.3% Operating Manual

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Operating Manual
30
Model 0.3%
Model 0.3% HAC
Model 2.5%
Model 2.5% WSP
Model 2.5% HAC
Model 5%
Model 5% HAC
Fluid Flow Range:
0.15 gpm to 30 gpm
34 lph to 6,800 lph
Injection Range
Dosage:
0.025% to 5%
1:4000 to 1:20
Operating Pressure:
5 to 100 psi
0.34 to 6.9 bar
*Specifications vary by model.

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Summary of Contents for Hydro systems SuperDos 30 0.3%

  • Page 1 Operating Manual Model 0.3% Model 0.3% HAC Model 2.5% Model 2.5% WSP Model 2.5% HAC Model 5% Model 5% HAC Fluid Flow Range: 0.15 gpm to 30 gpm 34 lph to 6,800 lph Injection Range Dosage: 0.025% to 5% 1:4000 to 1:20 Operating Pressure: 5 to 100 psi 0.34 to 6.9 bar...
  • Page 3 Quick Start-up 2 in. 51 mm. Part # 013826 Rev. H...

  • Page 4: Operating Principle

    Operating Principle Accurate and Reliable Installed directly in the fluid supply line, the injector operates without electricity, using fluid (water) pressure as the power source. The fluid drives the injector, which pulls the required percentage of concentrate directly from the chemical solution container. Inside the Hydro patented mixing chamber, the concentrate is mixed with the fluid, and the fluid pressure forces the mixed solution downstream.

  • Page 5: Table Of Contents

    Hydro for information, parts and service. Serial #................Date Purchased ..............This document does not form a contractual engagement on the part of Hydro Systems Company and is for information only. Hydro reserves the right to alter product specifications or appearance without prior notice.

  • Page 6: Package Contents

    Package Contents The injector is packaged with the following items: • Injector (not shown) • Mounting Bracket • Dosage Piston • Mounting Nuts and Bolts • O-ring • Filter • Manual (not shown) • Suction Tube Model 0.3% 113229R 113729R 0.3% HAC 113229HAC 113729HAC 2.5%...

  • Page 7: Safety Precautions

    Safety Precautions/Warranty Compliance Warning: Please read precautions thoroughly before operation. Must meet all applicable local codes and regulations. Remove Red Caps Prior to Installation Avoid a Potentially Hazardous Chemical Accident Your injector is 100% factory tested before delivery Select a safe location. Chemical container should be kept away from children and/or high usage areas and may contain a small amount of water.

  • Page 8: Operations

    Operations Clicking Sound is Normal Bypass Operation Fluid flowing through the injector will automatically cause Injecting solution into the fluid line can be TEMPORARILY the injector to “click” and inject a set amount of solution stopped with the On/Off feature (Fig. 3). Moving the On/Off into the fluid line.

  • Page 9: Installation & Start-Up

    Installation & Start-up Refer to Fig. 4 and Fig. 5 Additional Siphoning Prevention Fluid Filter (Required) Install a filter of 140 mesh (104 micron) or finer depending Place solution container on a level below the injector suction on your fluid quality to prolong the working life of the injector tube fitting.

  • Page 10: Remote Injecting

    Remote Injecting Fig. 6 Remote Injector Kit (not included) Kit Part Numbers Remote Injector Is recommended for the following: 012705 Kit shown on a single injector. Single Injector: To prevent mineral buildup within the body of the unit. Use when injecting chemicals that cause minerals to precipitate from fluid (see Fig.

  • Page 11: Routine Maintenance Instructions

    Routine Maintenance Instructions Step 1. Unscrew LOWER Step 2. Rotate #51 SHAFT 90º Step 3. Pry the #15 SEAL END CYLINDER ASSEMBLY and pull from body. RETAINER from the injector. from body. Remove LOWER Pry #17 O-ring from the unit. END CYLINDER ASSEMBLY NOTE: O-ring may still be seated at the base of the unit.

  • Page 12: Troubleshooting

    Troubleshooting New Install - Always Pressure Up Slowly (Follow start up on page 9) Problem Cause Solution Are the red plugs at the inlet, outlet and suction tube fitting openings removed? Is the unit installed backward? The arrow on the unit must point in the direction Fluid not flowing through unit of the fluid flow.
  • Page 13 Kits & Spare Parts List Injector Repair Parts ............................14 0.3% HAC: ..............................15 0.3%: ................................16 2.5%: ................................17 2.5% WSP: ..............................18 5%: ................................19 Accessories: ..............................20...

  • Page 14: Injector Repair Parts

    Injector Repair Parts Ref. # Description Upper Body Cotter Ring Mixing Chamber Gasket Piston Assembly Shaft Assembly Lower Body NPT 1" Lower Body BSP 1" Upper Shaft Pin On/Off Handle...

  • Page 15: Hac

    0.3% HAC Manual Kit A Kit C Kit D Description of Part 012310K 012311RK 011463RK Reference Cylinder, inner Spring Suction tube fitting O-ring Check poppet Kit E Kit F Seal retainer, O-ring 012312RK 012313RK Lower end gasket O-ring Suction tube, 1/4” ID x 5 ft Compression fitting Lower shaft assembly 17 12...
  • Page 16 0.3% Kit D Manual Kit C Kit A Description of Part 011463V Reference 012311R 012310 Cylinder, inner Spring Fitting, suction tube, ¼" O-ring Check poppet Kit E 012312R Kit F Seal retainer, O-ring 012313R Lower end gasket O-ring Suction tube, ¼" x 5' Foot valve ¼”...
  • Page 17 2.5% Kit D Kit C Manual Kit B Kit A 011461V Description of Part 011850CV 011945V 011850V Reference Cylinder, inner Spring Fitting, suction tube, 3/8” O-ring Kit E Kit F 011831PV 011961V Check poppet O-ring Seal retainer, O-ring Lower end gasket O-ring Suction tube, 3/8”...

  • Page 18: Wsp

    2.5% WSP Kit D Manual Kit A Kit B Kit C 011461V Description of Part 011850WSP 011945WSP 011850CWSP Reference Cylinder, inner Spring Fitting, suction tube, 3/8" O-ring Kit E Kit F Check poppet 011831WSP 011961WSP Seal retainer, O-ring Lower end gasket O-ring Suction tube, 3/8"...
  • Page 19 Kit C Kit D Kit B Manual Kit A Description of Part 011856PV 011462V 011950V Reference 011852PV Cylinder, inner Spring Fitting, suction tube, 1/2" O-ring Kit E Kit F Check poppet 011836PV 011963PV O-ring Seal retainer, O-ring Lower end gasket O-ring Suction tube, 1/2"...

  • Page 20: Accessories

    Accessories Twist II Clean Inline Filter ® Available In: 3/4" - 25 gpm (95 l/mn) 100 psi (7 bar) 1" - 39 gpm (114 l/mn) 100 psi (7 bar) 1.5” - 78 gpm (295 l/mn) 100 psi (7 bar) 2" - 150 gpm (568 l/mn) 100 psi (7 bar) * Various mesh sizes available.
  • Page 22 North America 3798 Round Bottom Road, Cincinnati, Ohio, 45244 Phone 513.271.8800 Toll Free 800.543.7184 Fax 513.271.0160 Web hydrosystemsco.com Europe Unit 3 The Sterling Centre, Eastern Road, Bracknell, Berkshire, RG12 2PW Phone +44 (0)1344 488880 Fax +44 (0)1344 488879 Web hydrosystemseurope.com The Technology Leader In Fluid-Driven Proportional Injectors South America Rua Mogiana, 172 Chácaras Reunidas, São José...

This manual is also suitable for:

Superdos 30 0.3% hacSuperdos 30 2.5%Superdos 30 2.5% wspSuperdos 30 2.5% hacSuperdos 30 5%Superdos 30 5% hac

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