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MTP 1700 Series User Manual

Bedding dispenser
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USER MANUAL
61301604169 Rev. A
SERIES 1700
BATCH TYPE
BEDDING DISPENSER

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  • Page 1 USER MANUAL 61301604169 Rev. A SERIES 1700 BATCH TYPE BEDDING DISPENSER...
  • Page 3 USER MANUAL SERIES 1700 BATCH TYPE BEDDING DISPENSER Getinge/Castle, Inc. 1777 East Henrietta Road Rochester, New Y ork 14623-3133 Phone: (800) 950-9912 USA Facsimile: (800) 950-2570...
  • Page 4 USER MANUAL 61301604169 Rev. A (09/08/2000)—New release Related Publications: Customer Manual—keyed to the customer’s specific serial number DESCRIPTION OF SYMBOLS & NOTES IN MANUAL The following symbols with related notes appear in this manual. “Warning” notes alert the user to the possibility of personal injury. WARNING “Caution”...

  • Page 5: Table Of Contents

    Table of Contents Safety Features WARNINGS SUMMARY ......vii PERSONNEL SAFETY ......vii Grid Safety Shut-off .
  • Page 6 Section 2 The Control Panel INTRODUCTION ....... . 2–1 CONTROL PANEL....... 2–2 POWER Switch .
  • Page 7 Section 6 Installation Instructions INTRODUCTION ....... . 6–1 INSTALLATION OPTIONS......6–1 FACILITY REQUIREMENTS .

  • Page 9: Safety Features

    Series 1700 Bedding Dispensers Safety Features WARNINGS SUMMARY The following warnings apply to general operation of the bedding dispenser. Keep them in mind as you operate the WARNINGS unit: • Areas located immediately around the bedding FALL HAZARD: dispenser may become a fall hazard due to water drippage. For a safe environment, ensure the floor is kept clean and dry.

  • Page 10: Labels

    LABELS The following labels on the Control Box and Power Box alert service personnel to possible hazards. HIGH VOLTAGE CAUTION: To reduce the risk of electrical shock, do not remove cover. Refer servicing to qualified service personnel. ATTENTION: Refer to accompanying documents for further information. viii...

  • Page 11: Section 1 General Description

    Section 1 General Description INTRODUCTION Figure 1–1. SERIES 1700 BEDDING DISPENSERS A04169-A Model 1710 bedding dispensers automatically dispense bedding into two cages at once when the operator sets the cages into the filling chamber. Dispensed bedding volume is adjustable to accommodate various depths and sizes of cages.

  • Page 12: Configuration

    General Description Configuration MODEL 1710 Max. cage size 13” x 13” Dimensions 40-3/8” x 93” x 30” Application For use in research animal care laboratories and facilities to automatically dispense dry, chip type, free flowing, solid bedding into animal cages. Standard Features •...

  • Page 13: Dispenser Components

    Series 1700 Bedding Dispensers DISPENSER COMPONENTS Figure 1–2. DISPENSER COMPONENTS CONVEYOR DRIVE TOP COVER COMPRESSOR (option) CONTROL PANEL HOPPER GREASE MANIFOLD GFI RECEPTACLE DUST COLLECTOR (option) DISPENSER CHUTES FILLING CHAMBER PUSH GRID STORAGE BIN A04169-B Chutes Once the dispenser is open, bedding falls through the chutes into the cages. Control Panel Mounts the switches, timer, and indicators for setting and operating the bedding dispenser.

  • Page 14: Conveyor Drive

    General Description Conveyor Drive Propels the conveyor (see Figure 1–3 on page 1–5). Dispenser When the dispenser opens, bedding falls from the hopper into the cages below. The dispenser is opened either by the timer, or by the MANUAL DISPENSING switch. To adjust the level of fill, the operator adjusts the timer to keep the dispenser open for more or less time.

  • Page 15: Processing Description

    Series 1700 Bedding Dispensers PROCESSING DESCRIPTION Before starting daily operation, the operator fills the storage bin with bedding. At the start of the processing period, the operator activates the unit. The conveyor transports bedding from the storage bin into the hopper. The level control (internal) stops the conveyor automatically when the hopper is full.
  • Page 16 General Description 1–6...

  • Page 17: Introduction

    Section 2 The Control Panel INTRODUCTION Using the control panel, the operator: • Turns POWER on and off. • Sets the fill time. • Manually starts and stops the conveyor drive. • Manually opens and closes the dispenser. 61301604169 2–1...

  • Page 18: Control Panel

    The Control Panel CONTROL PANEL Figure 2–1. CONTROL PANEL POWER INDICATOR A04169-D TIMER SET POINTER RUNNING TIME POINTER POWER Switch Turns power ON and OFF to the dispenser. (controls only— does not disconnect equipment from AC voltage) POWER Indicator Lights when power to the unit is ON. FILL TIME Controls the amount of bedding dispensed by controlling how long the dispenser is held open.

  • Page 19: Manual Dispensing

    Series 1700 Bedding Dispensers MANUAL DISPENSING Manually controls power to the dispenser, bypassing the timer. • ON—the dispenser opens and bedding is continually dispensed through the chutes. • OFF—no bedding is dispensed until the push bar is pressed. The spring-loaded switch returns to OFF when released. DUST COLLECTOR ( OPTION The power switch for the dust collector is on the dust collector, not on the...
  • Page 20 The Control Panel 2–4...
  • Page 21 Section 3 Operating Instructions To fill cages, the operator sets two cages at a time against the push bar in the filling chamber (see Figure 1–2 on page 1–3). Bedding is dispensed into the cages. The operator then removes the cages from the filling chamber. Levels are adjusted by setting the fill timer.

  • Page 22: Preparing

    Operating Instructions PREPARING Daily Checklist Before operating the bedding dispenser each day: Danger of falling. The surrounding floor may be slippery with WARNING spilled bedding. When around the bedding conveyor, walk carefully to maintain balance and avoid injurious falls. 1. Check the storage bin. Refill it if necessary (see "Refilling The Storage Bin"...

  • Page 23: Compatible Bedding Types

    Series 1700 Bedding Dispensers 3. Turn ON the POWER switch. • The conveyor starts and fills the hoppers. • The level of bedding in the storage bin lowers. 4. Continue to fill the storage bin as the conveyor operates. 5. The conveyor turns off automaticaly when the hoppers are full.

  • Page 24: Setting

    Operating Instructions SETTING Timer Controls Figure 3–2. SETTING THE TIMER INDICATOR RUNNING TIME POINTER KNOB SET POINTER A04169-F FILL TIME SET POINTER Sets the period during which bedding is automatically dis- pensed . KNOB Moves the set pointer to the desired dispensing time. Dispensing time controls the level of bedding in a cage: To make the level of bedding Turn the knob...

  • Page 25: Using The Timer

    Series 1700 Bedding Dispensers Using the Timer 1. Turn the knob until the set pointer indicates the desired fill time. 2. When the timer starts (see "OPERATING" on page 3–6 for how to start the timer): • The indicator lights. •...

  • Page 26: Operating

    Operating Instructions OPERATING Start-up 1. Fill the storage bin with bedding (see “Refilling The Storage Bin” on page 3–2). 2. Turn ON the mains disconnect switch. 3. On the control panel, turn ON the POWER switch. • The conveyor runs to fill the hoppers. When they are full, the conveyor stops automatically.

  • Page 27: Emergencies

    Series 1700 Bedding Dispensers EMERGENCIES Emergency Stop In an emergency, stop the conveyor immediately. Use the procedure below. POWER SWITCH OFF 1. Turn OFF the POWER switch. • The bedding conveyor ceases operation. 2. To restart the bedding conveyor: • Turn ON the POWER Switch.
  • Page 28 Operating Instructions 3–8...

  • Page 29: General Maintenance Schedule

    Section 4 Maintenance GENERAL MAINTENANCE SCHEDULE The customer is responsible for these maintenance items at the intervals specified. Optional items may require additional maintenance. Refer to your Customer Manual for this information. SERVICE PROCEDURE PERFORMANCE REQUIRED OFTEN? ASSURANCE PLAN Examine the bedding level in Ensure there is a Preventive maintenance the storage bin.
  • Page 30 Maintenance SERVICE PROCEDURE REQUIRED OFTEN? Apply one shot of all-purpose Apply lubricant to the Six (6) grease to each of the fittings in grease manifold. Months the grease manifold (see Figure 4–1) Figure 4–1. GREASE FITTINGS AND GEARBOX GEARBOX CONVEYOR DRIVE GREASE MANIFOLD A04169-G...

  • Page 31: Recommended Spare Parts List

    Series 1700 Bedding Dispensers RECOMMENDED SPARE PARTS LIST Consumable Stock DESCRIPTION PART NO. Bedding “Compatible Bedding Types*” on page 3-3. Lustre Stainless Steel Cleaner/Polish 61301600026 (13 oz.) Dust Collector (option) See Customer Manual Filter bags Collector bags Mfr. part numbers Spare Parts Refer to the Customer Manual for a list of recommended spare parts.
  • Page 32 Maintenance 4–4...

  • Page 33: Troubleshooting

    Section 5 Troubleshooting TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTION 1. Mains disconnect is OFF. 1. Ensure that the mains disconnect is ON. No power to the 2. Control panel fuse is blown. 2. Check the control panel breaker. Replace if needed. control panel.
  • Page 34 Troubleshooting 4. If this doesn’t clear the conveyor drive, turn OFF the POWER switch. Then call an authorized service technician. 5–2...

  • Page 35: Section 6 Installation Instructions

    Section 6 Installation Instructions INTRODUCTION This section is for convenient customer reference. It summarizes information used for installing the bedding dispenser. Official agreements, pertinent drawings, and related documents are provided separately to the customer by authorized personnel. INSTALLATION OPTIONS • Unload &...

  • Page 36: Technical Data

    Installation Instructions TECHNICAL DATA Service Requirements The following utilities and services have been furnished by others in accordance to referenced drawings. The utility requirements specified reflect dynamic conditions required at the dispenser. MODEL 1710 UTILITIES AND SERVICE REQUIREMENTS* 1 Ph, 60 Hz, 120 V, 32.0 Amp Electrical Air Flow Rate 1/4”...

  • Page 37: Machine Installation

    Series 1700 Bedding Dispensers MACHINE INSTALLATION Installation of equipment should only be done by factory authorized repre- sentatives. CAUTION Once your machine has been inspected for damage and properly uncrated it is ready to be installed. Installation should only be performed by authorized service technicians.

  • Page 38: Machine Startup

    Installation Instructions MACHINE STARTUP To ensure proper machine startup, follow these steps: 1. Ensure that all utilities are properly connected to the machine and tightened. 2. Verify all incoming power supplied by the customer is as called out on the equipment specifications. 3.

  • Page 39: Check-Out Procedure

    Series 1700 Bedding Dispensers CHECK-OUT PROCEDURE Fill the storage bin 1. Keep the grid in place. 2. Partially fill the storage bin with bedding. NEVER OVERFILL THE STORAGE BIN. Otherwise the conveyor may jam. If this occurs, see “TO CLEAR THE CON- CAUTION VEYOR”...
  • Page 40 Installation Instructions 5. Remove the cage. The running time pointer stays at “0” until the operator removes the cage. It then resets to the time set in step 1. 6. Turn OFF the POWER switch. Turn OFF the mains disconnect. 7.

  • Page 41: Section 7 Options

    Section 7 Options INTRODUCTION The Model 1710 offers options to meet each customer’s specific needs. This chapter lists the most commonly selected options. Your bedding dispenser may not have the options listed, and could have other specific options. For the options selected with your bedding dispenser , please refer to your Customer Manual.

  • Page 42: Most Common Options

    Options MOST COMMON OPTIONS Dust Collection System Figure 7–1. DUST COLLECTION SYSTEM POWER SWITCH FILTER POWER CORD VACUUM HOSE COLLECTOR A04169-H DESCRIPTION Removes dust generated by the filling operation and airborne particles from the area surrounding the bedding dispenser. Eliminates the need for connection to building exhaust.

  • Page 43: Compressor

    Series 1700 Bedding Dispensers Compressor Figure 7–2. COMPRESSOR AIR FILTER MANUAL SHUT OFF AND PRESSURE SHUT OFF STORAGE TANK BLOW DOWN VALVE A04169-I DESCRIPTION A self-contained air compressor provides air to the pneumatic components on the machine and powers the chutes on the dispenser. The compressor is interwired and interpiped for automatic operation.

  • Page 44: Additional Options

    Options ADDITIONAL OPTIONS Some options are not available on all models. Please see the "Additional Options" section of your Customer Manual if your machine has options other than those listed above. 7–4...
  • Page 45 Series 1700 Bedding Dispensers Index Bedding, compatible types, 3–3 Fall hazard, vii Bill of Lading, noting damage on, 6–2 Grease fittings (figure) , 4–2 Checklist of daily tasks, 3–2 lubricate, 4–2 Check-out, at installation, 6–5 Grid Clutch, load conveyor, vii safety shut-off, vii Configuration options, 1–2 Consumable stock, 4–3...
  • Page 46 Performance assurance plan (PAP), 4–1 Start-up, 3–6 Personal hazard and equipment damage, vii Startup, at installation, 6–4 Safety, vii Technical data. See Data, technical Settings Troubleshooting, 5–1 For use later, 3–4 For use today, 3–4 Shock hazard, vii Use of the bedding dispenser, 1–2 Spare parts, 4–3 Utilities and services, 6–2 I–2...
  • Page 48 Getinge/Castle, Inc. 1777 East Henrietta Road Telephone (800) 950–9912 Rochester, New York 14623–3133 USA Facsimile (800) 950–2570...

This manual is also suitable for:

1710

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