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MTP 1750 Series User Manual

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USER MANUAL
61301604063 Rev. A
SERIES 1750
AUTOMATIC TYPE
TUNNEL BEDDING
DISPENSERS

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Summary of Contents for MTP 1750 Series

  • Page 1 USER MANUAL 61301604063 Rev. A SERIES 1750 AUTOMATIC TYPE TUNNEL BEDDING DISPENSERS...
  • Page 3 USER MANUAL SERIES 1750 AUTOMATIC TYPE TUNNEL BEDDING DISPENSERS Getinge/Castle, Inc. 1777 East Henrietta Road Rochester, New York 14623-3133 Phone: (800) 950-9912 USA Facsimile: (800) 950-2570...
  • Page 4 USER MANUAL 61301604063 Rev. A (09/25/2000)—First release Related Publications: Customer Manual—keyed to the customer’s specific serial number DESCRIPTION OF SYMBOLS & NOTES IN MANUAL The following symbols with related notes appear in this manual. “Warning” notes alert the user to the possibility of personal injury. WARNING “Caution”...

  • Page 5: Table Of Contents

    Table of Contents Safety Features WARNINGS SUMMARY ......vii PERSONNEL SAFETY ......vii Load Conveyor Clutch .
  • Page 6 OPTIONS ........1–7 Automatic Conveyor Stop .
  • Page 7 Emergency Power Shutoff ..... . 3–5 TURNING OFF ELECTRICAL POWER ..3–5 Section 4 Maintenance GENERAL MAINTENANCE SCHEDULE.
  • Page 8 Conveyor Stop....... 7–3 DESCRIPTION ......7–3 USER CONTROLS .

  • Page 9: Safety Features

    Series 1750 Bedding Dispensers Safety Features WARNINGS SUMMARY The following warnings apply to general operation of the bedding dispenser. Keep them in mind as you operate the WARNINGS unit: • Areas located immediately around the bedding FALL HAZARD: dispenser may become a fall hazard due to water drippage. For a safe environment, ensure the floor is kept clean and dry.

  • Page 10: Labels

    LABELS The following labels on the Control Box and Power Box alert service personnel to possible hazards. HIGH VOLTAGE CAUTION: To reduce the risk of electrical shock, do not remove cover. Refer servicing to qualified service personnel. ATTENTION: Refer to accompanying documents for further information. viii...

  • Page 11: Section 1 General Description

    Section 1 General Description INTRODUCTION Figure 1–1. SERIES 1750 BEDDING DISPENSERS Series 1750 bedding dispensers automatically dispense bedding into cages as each cage moves through the filling chamber. Dispensed bedding volume is adjustable to accommodate various depths and sizes of cages.

  • Page 12: Exterior Components

    General Description EXTERIOR COMPONENTS Figure 1–2. EXTERIOR COMPONENTS (unload end) MAINS DISCONNECT (example) DISPENSER DRIVE MOTOR EXHAUST VENT TOP ACCESS PANEL CURTAIN HOPPER LID STORAGE HOPPER FILLING CHAMBER CONTROL PANEL CONVEYOR (UNLOAD END) AUTOMATIC CONVEYOR STOP (option) CONVEYOR DRIVE MOTOR A04063-B Figure 1–3.

  • Page 13: Access Panels

    Series 1750 Bedding Dispensers Access Panels Allow access to the lower portions of the interior for maintenance and service. Automatic Conveyor Stop Stops bedding dispenser operation when items reach the end of the (option) conveyor. Control Panel Mounts the switches and indicators for setting and operating the bedding dispenser.

  • Page 14: Interior Components

    General Description INTERIOR COMPONENTS Dispenser Drive (not shown) Carries bedding from the storage hopper over the top of the filling chamber and back to the storage hopper (see Figure 1–5. on page 1–5). The operator can adjust the speed of the dispenser drive to adjust the level of fill. Hopper Safety Gate Prevents the operator from contacting the dispenser.

  • Page 15: Processing Description

    Series 1750 Bedding Dispensers PROCESSING DESCRIPTION Before starting daily operation, the operator fills the storage hopper with bedding. At the start of the processing period, the operator activates the unit. Washed cages first exit the tunnel washer and travel on the conveyor to the bedding dispenser.

  • Page 16: Standard Features

    General Description STANDARD FEATURES All Stainless Steel The dispenser is manufactured completely from stainless steel including the Construction conveyor cage transfer belt and the bedding filling system. Hopper Capacity Storage capacity is twelve cubic feet. Easy Hopper Loading The storage hopper is filled by dumping the bedding from the bag into the stainless steel hopper.

  • Page 17: Options

    Series 1750 Bedding Dispensers OPTIONS Automatic Conveyor Stop A photoelectric switch at the end of the unload end conveyor automatically stops the conveyor drive when an item reaches the end of the conveyor. Dust Collection System Connected to the exhaust from the bedding dispenser to remove dust generated by the filling operation and to eliminate the need for connection to building exhaust.
  • Page 18 General Description 1–8...

  • Page 19: Section 2 The Control Panel

    Section 2 The Control Panel INTRODUCTION Using the control panel, the operator: • Selects processing settings. • Starts and stops the bedding dispenser. • Knows when to unload the conveyor. • Adjusts the level of bedding filling the cages. • Clears jams in the dispenser.

  • Page 20: Control Panel

    The Control Panel CONTROL PANEL Figure 2–1. CONTROL PANEL POWER POWER CONVEYOR FULL START HIGH ADJUSTABLE SPEED DISPENSER DRIVE EMERGENCY STOP (OPTION— NOT ON ALL UNITS) FORWARD REVERSE DISPENSER DISPENSER CONVEYOR DUST DRIVE DRIVE DRIVE COLLECTOR 1700 BEDDING DISPENSER A04063-A Switches POWER Turns power to the unit ON and OFF.

  • Page 21: Dispenser Drive On/Off

    Series 1750 Bedding Dispensers ADJUSTABLE SPEED—DISPENSER DRIVE Controls the speed at which bedding is dispensed. • SLOW—dispenses less bedding into each cage • FAST—dispense more bedding into each cage DISPENSER DRIVE ON/OFF Controls power to the dispenser drive. • ON—the indicator lights and bedding is continually dispensed. •...

  • Page 22: Dust Collector On (Option)

    The Control Panel DUST COLLECTOR ON (option) Lights when the dust collector is ON. EMERGENCY STOP Lights when EMERGENCY STOP is pressed. 2–4...

  • Page 23: Section 3 Operating Instructions

    Section 3 Operating Instructions To fill cages, the dispenser is operated with a tunnel washer. As each cage passes through the filling chamber, bedding is dispensed into it. Levels can be adjusted by varying the speed of the dispenser drive. After the cages exit the unit, they are manually unloaded from the unit.

  • Page 24: Refilling The Hopper

    Operating Instructions Refilling The Hopper Fill the unit with bedding by dumping bedding into the hopper. Be sure to fill the unit to capacity. 1. Open the hopper lid. Keep the safety gate in place. 2. Fill the hopper with bedding. NEVER OVERFILL THE HOPPER CAPACITY.

  • Page 25: Setting

    Series 1750 Bedding Dispensers SETTING Cages For Use Today Objective: Fill the cages with fresh bedding for immediate use. Typical Settings For Use Today—Series 1750 CONTROL TYPICAL SETTING ADJUSTABLE ADJUST: SPEED LOW=lower level of bedding DISPENSER DRIVE HIGH=higher level of bedding DISPENSER DRIVE (on/off) CONVEYOR DRIVE...

  • Page 26: Operating

    Operating Instructions OPERATING Start-up 1. Load the hopper with bedding (see “Refilling The Hopper” on page 3–2). 2. Turn ON the mains disconnect switch. 3. On the control panel, turn ON the POWER switch. Operation On the control panel: 1. Turn ON the CONVEYOR DRIVE. As soon as the DISPENSER DRIVE is ON, bedding will travel from the hop- per to be dropped onto the conveyor.

  • Page 27: Emergencies

    Series 1750 Bedding Dispensers EMERGENCIES Emergency Stop In an emergency, stop the bedding dispenser immediately. Use either procedure below. EMERGENCY STOP 1. Press EMERGENCY STOP . • The bedding dispenser ceases operation. • The conveyor of the tunnel washer stops. •...
  • Page 28 Operating Instructions 3–6...

  • Page 29: Section 4 Maintenance

    Section 4 Maintenance GENERAL MAINTENANCE SCHEDULE The customer is responsible for these maintenance items at the intervals specified. Optional items may require additional maintenance. Refer to your Customer Manual for this information. SERVICE PROCEDURE PERFORMANCE REQUIRED OFTEN? ASSURANCE PLAN Lift the hopper lid and examine Ensure proper bedding Preventive maintenance the bedding level.
  • Page 30 Maintenance Figure 4–1. GREASE FITTINGS GREASE HERE Load End GREASE HERE Unload End A04063-F 4–2...

  • Page 31: Recommended Spare Parts List

    Series 1750 Bedding Dispensers RECOMMENDED SPARE PARTS LIST Consumable Stock DESCRIPTION PART NO. Bedding “Compatible Bedding Types*” on page 3-1. Lustre Stainless Steel Cleaner/Polish 61301600026 (13 oz.) Door curtain (1 per door) Filter bags for Dust Collector (option) Spare Parts Refer to the Customer Manual for a list of recommended spare parts.
  • Page 32 Maintenance 4–4...

  • Page 33: Section 5 Troubleshooting

    Section 5 Troubleshooting TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTION 1. Mains disconnect is OFF. 1. Ensure that the mains disconnect is ON. No power to the 2. Control panel fuse is blown. 2. Check the control panel fuse. Replace if needed. control panel.

  • Page 34: To Clear The Dispenser Drive

    Troubleshooting TO CLEAR THE DISPENSER DRIVE 1. Press and hold the DISPENSER DRIVE switch from FOR- WARD to REVERSE. 2. Run the unit in reverse for about ten seconds. 3. Release the DISPENSER DRIVE switch so that it switches back to FORWARD. 4.

  • Page 35: Section 6 Installation Instructions

    Section 6 Installation Instructions INTRODUCTION This section is for convenient customer reference. It summarizes information used for installing the bedding dispenser. Official agreements, pertinent drawings, and related documents are provided separately to the customer by authorized personnel. INSTALLATION OPTIONS • Unload &...

  • Page 36: Technical Data

    Installation Instructions TECHNICAL DATA Service Requirements The following utilities and services have been furnished by others in accordance to referenced drawings. Electrical services were to be supplied with fused disconnect switches, all exhaust ducts were to be supplied with manual dampers. The utility requirements specified reflect dynamic conditions required at the dispenser.

  • Page 37: Uncrating And Inspection

    Series 1750 Bedding Dispensers UNCRATING AND INSPECTION Uncrating & Equipment Before signing the Bill of Lading and accepting the equipment, inspect the Inspection outside of the crate for any visible damage. If any damage has occurred note it on the Bill of Lading. After accepting the equipment, if any visible damage is apparent, notify the carrier's insurance and process a claim.

  • Page 38: Leveling The Machine

    Installation Instructions Leveling The Machine Level the machine ±1/16" per each four foot length using a bubble level. Start at one of the sides and check the level from front to back and make adjustments. Move to the other side of the machine and check from right to left and make adjustments.

  • Page 39: Startup

    Series 1750 Bedding Dispensers STARTUP To ensure proper machine startup, follow these steps: 1. Ensure that all utilities are properly connected to the machine and tightened. 2. Verify all incoming power supplied by the customer is as called out on the equipment specifications. 3.
  • Page 40 Installation Instructions 6. Turn OFF the POWER switch. Turn OFF the mains disconnect. 7. If the bedding dispenser functions properly, this check-out procedure is concluded. If it does not function properly, contact authorized service personnel. 6–6...

  • Page 41: Section 7 Options

    Section 7 Options INTRODUCTION The Series 1750 offers options to meet each customer’s specific needs. This chapter lists the most commonly selected options. Your washer may not have the options listed, and could have other specific options. For the options selected with your washer, please refer to your Customer Manual. 61301604063 7–1...

  • Page 42: Most Common Options

    Options MOST COMMON OPTIONS Dust Collection System Figure 7–1. DUST COLLECTION SYSTEM POWER SWITCH FILTER POWER CORD VACUUM HOSE COLLECTOR A04169-H DESCRIPTION Removes dust generated by the filling operation and airborne particles from the area surrounding the bedding dispenser. Eliminates the need for connection to building exhaust.
  • Page 43 Series 1750 Bedding Dispensers Conveyor Stop DESCRIPTION The conveyor stop uses a photoelectric switch and reflector to stop the conveyor when cages have reached the end of the unload end conveyor. USER CONTROLS None. MAINTENANCE REQUIRED Clean the reflector with a damp cloth daily. 61301604063 7–3...
  • Page 44 Options 7–4...
  • Page 45 Series 1750 Bedding Dispensers Index Conveyor system, 1–6 Access panels, 1–3 Access ports, 1–6 Daily checklist, 3–1 ADJUSTABLE SPEED—DISPENSER DRIVE Data, technical, 6–2 control, 2–3 Debris screen, 1–6 Apron (figure), 1–2 (figure), 1–2 replacement part, 4–3 Dispenser drive, 1–4 , 1–6 (figure), 1–5 Automatic conveyor stop (option), 1–3 clearing a jam, 5–2...
  • Page 46 Fall hazard, vii Operation, 3–4 Features Options standard, 1–6 automatic conveyor stop, 1–7 dust collection system, 1–7 Filling chamber, 1–5 Most common, 7–2 Filling the hopper, 3–2 right service side installation, 1–7 Filter, exhaust inline (only if no dust collector), 1–6 Options, configuration, 1–1 cleaning, 4–1 Part numbers...
  • Page 47 Series 1750 Bedding Dispensers Uncrating, 6–3 Use of the bedding dispenser, 1–1 Technical data. See Data, technical Utilities and services, 6–2 Top panel, 1–3 Troubleshooting, 5–1 Tunnel washer, linked to the bedding dispenser, Water collection area, 1–3 , 1–6 3–1 Weights, 6–2 UL standards, 1–7 61301604063...
  • Page 48 I–4...
  • Page 50 Getinge/Castle, Inc. 1777 East Henrietta Road Telephone (800) 950–9912 Rochester, New York 14623–3133 USA Facsimile (800) 950–2570...

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