Organomation Associates ROT-X-TRACT-LC 13318 Instruction Manual

Organomation Associates ROT-X-TRACT-LC 13318 Instruction Manual

Liquid/liquid extraction system

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ROT-X-TRACT-LC
TM
Liquid/Liquid Extraction System
Model 13318
INSTRUCTION MANUAL
for
CORNING ACCELERATED ONE-STEP
EXTRACTION
O
A
I
RGANOMATION
SSOCIATES
NC.
266 RIVER ROAD WEST
BERLIN, MA 01503
U. S. A.
Tel: 888-838-7300
Fax: 978-838-2786

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Summary of Contents for Organomation Associates ROT-X-TRACT-LC 13318

  • Page 1 ROT-X-TRACT-LC Liquid/Liquid Extraction System Model 13318 INSTRUCTION MANUAL CORNING ACCELERATED ONE-STEP EXTRACTION RGANOMATION SSOCIATES 266 RIVER ROAD WEST BERLIN, MA 01503 U. S. A. Tel: 888-838-7300 Fax: 978-838-2786...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS ROT-X-TRACT-LC Introduction Instrument Items Shipped Instrument Description Installation Location Bath Setup Instrument Setup Safety Considerations - Read before operation Operation Instrument Control Identification Planning and Preparation Type Z Purge Positive Pressure Bath Option 8, 22 Bath Operation Instrument Operation Maintenance and Cleaning Trouble Shooting...
  • Page 4: Instrument Items Shipped

    Retain all cartons and packaging materials until all components have been checked against the packing slip, the component list below, and the equipment has been assembled and tested. Contact Organomation Associates Inc. immediately if any damage or discrepancies are found.
  • Page 5 ROT-XTRACT-LC INTRODUCTION Glassware Set (Sold Separately) 1 position Accelerated One-Step Extraction set, includes: GS3380 • GA3448: Ball joint clamp for J-Shaped Snyder column • GA2273-A: Blue Delrin glassware clip for 24/40 joint, 2 piece adjustable • GA2272-S: Nickel plated steel glassware clip for 19/22 joint •...
  • Page 6: Instrument Description

    INTRODUCTION ROT-X-TRACT-LC Instrument Description The ROT-X-TRACT Solvent Extraction / Evaporation System is designed for general evaporation and concentration of analytical or environmental samples to meet the needs of specific methods under controlled and reproducible conditions. The ROT-X-TRACT system features liquid / liquid extraction coupled with rapid solvent evaporation with solvent vapor recovery.
  • Page 7: Location

    INSTALLATION ROT-X-TRACT-LC Location The ROT-X-TRACT evaporator system should be located on a bench top or in a chemical fume hood if hazardous or flammable materials and solvents are to be used. The location should provide the necessary support services for the instrument. These include electrical power (required for water bath), cold water.
  • Page 8 INSTALLATION ROT-X-TRACT-LC Bath Setup (Continued) Type-Z Purge Positive Pressure Bath option - If you do not have this option, please proceed to the next section. Procedures for operating this system may be found in the Operation Section. Please refer to Figure 3 below for parts list and installation.
  • Page 9 INSTALLATION ROT-X-TRACT-LC Bath Setup (Continued) Flow meter assembly - Provided with all ROT-X-TRACT Systems. Units with control box Attach the flow meter and bracket assembly onto the left rear corner of the control box with the two 10/32 x 1/2” screws provided. The meter should be positioned with the scale facing forward.
  • Page 10 INSTALLATION ROT-X-TRACT-LC Bath Setup (Continued) Pressure Reducing Regulator Option - If you do not have this option, proceed to the next section. When purchased with a ROT-X-TRACT System, this item is pre-installed onto the flow meter, between the flow meter and the water inlet tube. Refer to Figure 4. Remove the flow meter from the bracket.
  • Page 11: Instrument Setup

    INSTALLATION ROT-X-TRACT-LC Instrument Setup Place the instrument and stand into the water bath or on a flat level surface. The stand is loose relative to the instrument and must be held in place while placing the assembly into position. Place the cover disk assembly onto the instrument. Slide the disk upwards 9” for 8.5” deep baths and secure in place with the set screws in the disk collar.
  • Page 12 INSTALLATION ROT-X-TRACT-LC Instrument Setup (Continued) Cover Disk Adjustment – This item is pre-installed and need not be adjusted. Install a single glass condenser into the condenser holder clamp located at the top of the instrument. Loosen the set screws in the cover disk collar so that the disk may be rotated. Assemble a One-Step Extractor set.
  • Page 13 INSTALLATION ROT-X-TRACT-LC Glassware setup Note: Glassware manufactured by other sources may not fit or work correctly in the ROT-X- TRACT system. Care and caution should be exercised relative to these instructions and in operation of non Organomation glassware in the ROT-X-TRACT system. Condenser Glassware Setup Procedures –...
  • Page 14 INSTALLATION ROT-X-TRACT-LC Glassware setup (Continued) Carefully position the extractor onto the Y-Cup membrane assembly in the instrument. When positioned, the plastic coupler halves may be screwed together until snug (do not tighten fully at this point). Rotate the extractor and Y-Cup assembly until the lower portion of the Y-Cup is in line with the upper arm of the extractor.
  • Page 15: Instrument Control Identification

    INSTALLATION ROT-X-TRACT-LC Instrument Controls – Analog Water Bath System Toggle Switch - Located on the front right bath label. Turns power to the bath on and off. Thermostat Knob - Located on the front center bath label. Adjusts the bath temperature.
  • Page 16: Safety Considerations - Read Before Operation

    SAFETY ROT-X-TRACT-LC Safety Considerations READ THIS SECTION BEFORE EQUIPMENT OPERATION! This equipment is designed for use in the Analytical or Environmental Laboratory by trained laboratory personnel for evaporative applications. Use of this equipment beyond its stated intended purpose and operating parameters is not recommended and will be the sole responsibility of the user.
  • Page 17: Operation

    Under no circumstances should this equipment be used with materials capable of auto ignition below 150 Degrees Centigrade including materials containing peroxides. Please Contact Organomation Associates Technical Support if you have any questions concerning the use of TYPE-Z Purged equipment or questionable materials in OAI equipment.
  • Page 18: Bath Operation

    OPERATION ROT-X-TRACT-LC Bath Operation Press the reset button on the GFCI (if present). Check bath water level, fill if necessary. Digital Control Box Systems Turn the bath rocker switch on. Digital Electronic Control - Adjust the digital controller to the desired temperature set point.
  • Page 19 ROT-X-TRACT-LC OPERATION Bath Operation (Digital Control Box Systems – Continued) Timed Heat Control The time control system allows several operating modes which can be set for different operations. The timer may be used to preheat the bath in the morning prior to use, to shut down the system after a specific period of time (unattended operation), or for non- ness endpoint operations.
  • Page 20 OPERATION ROT-X-TRACT-LC Bath Operation (Digital Control Box Systems – Continued) Automatic shutdown of heat services - unattended operation To shut down the bath services after a period of time during a sample evaporative run, ideal when each sample is to be taken to dryness and the operator will not be present at the completion of the run.
  • Page 21 OPERATION ROT-X-TRACT-LC Bath Operation (Digital Control Box Systems – Continued) Non-dryness endpoint The ROT-X-TRACT system my be used for non-dryness endpoint evaporation. The following procedures will help to improve accuracy for each run. Turn the heat off at the beginning of the evaporative run. Maintain a log of all operating conditions and positions for future use.
  • Page 22 OPERATION ROT-X-TRACT-LC Type Z-Purge Bath Operation - Optional What It Does The Type-Z Purged system prevents ignition of flammable materials caused by contact with electrical components inside the heating unit. How It Works The concept behind this purge system is to create a small positive pressure gradient inside the bath case.
  • Page 23: Instrument Operation

    OPERATION ROT-X-TRACT-LC Instrument Operation Turn on the condenser water system. Adjust the condenser water flow to a minimum of 2500 CCM for eight positions. When operating with less than eight condensers in place and connected, the flow may be adjusted downwards. Minimum flow for one condenser installed is 1000 CCM.
  • Page 24: Maintenance And Cleaning

    MAINTENANCE ROT-X-TRACT-LC Maintenance and Cleaning The ROT-X-TRACT evaporation system is manufactured from extremely durable materials and may last for years if operated and maintained properly. The following guidelines are recommended for use with ROT-X-TRACT systems. Heating Media - Tap water, distilled water, de-ionized water, and bath heating oils may be used.
  • Page 25: Troubleshooting

    TROUBLESHOOTING ROT-X-TRACT-LC SYMPTOMS CAUSES SOLUTIONS No Power to bath. Electrical outlet not energized. Energize electrical outlet. Bath power cord not plugged in. Plug in bath power cord. Internal electrical fault. Contact factory for instructions. Bath does not heat. Bad wire connection. Bath will require service, contact (heat light is on) Defective high temperature...
  • Page 26: Service And Returns

    TECHNICAL INFORMATION ROT-X-TRACT-LC Service and Returns In the event a product purchased from Organomation needs service or must be returned please follow the outlined procedures below. Contact Organomation Technical Support Department Before returning any product to Organomation for any reason, please contact the Technical Support Department, toll free at 888-838-7300 or email sales@organomation.com Support is available Monday through Friday from 8:30 AM to 4:30 PM EST.
  • Page 27: Technical Information

    TECHNICAL INFORMATION ROT-X-TRACT-LC Shipping - Claims for damage and shortage Organomation makes a sincere effort to ensure your purchase is properly packed and all items listed on the packing slip are in fact enclosed with the shipment. In the event that your purchase is damaged or if any items are missing, please follow the procedures below.
  • Page 28: Specifications

    TECHNICAL INFORMATION ROT-X-TRACT-LC Specifications Electrical Requirements: 120 or 240 VAC single phase, non switchable, 50 - 60 Hz. 3 wire grounded outlet required. Model 13318 8 Position Bath 1400 W* * 240V units divide wattage by 2. Electrical Compliance's: EC compliance EN55014. Water Services Required: Regular tap, distilled, or de-ionized water required.
  • Page 29: Wiring Diagrams

    CLAMP HOLDER WATER MANIFOLD TUBE ASSEMBLY Rotary Mani f ol d Condenser Cl a mp Hol d er 3" Water Mani f ol d 12" Extractor Ri n gs Cl a mp Hol d er 9.5" SS Cover Di s k SS Center Tube 9"...
  • Page 30 120V WIRING DIAGRAM ROT-X-TRACT-LC POWER CORD TIMER OCTAL NEUT. PIN BASE ON / OFF SWITCH SOLENOID DIGITAL CONTROLLER 1 2 3 4 5 6 7 8 SOLID STATE RELAY HIGH TEMPERATURE RED ALERT LIGHT PROTECTION SWITCH GREEN TIME LIGHT AMBER HEAT LIGHT BATH HEATER AMBER GAS LIGHT BAND &...
  • Page 31 240V WIRING DIAGRAM ROT-X-TRACT-LC POWER CORD TIMER OCTAL NEUT. PIN BASE ON / OFF SWITCH SOLENOID DIGITAL CONTROLLER 1 2 3 4 5 6 7 8 SOLID STATE RELAY HIGH TEMPERATURE RED ALERT LIGHT GREEN TIME LIGHT AMBER HEAT LIGHT BATH HEATER AMBER GAS LIGHT BAND &...
  • Page 32 CE Declaration of Conformity Revised June 1, 2015 We, Organomation Associates Inc a corporation registered in Massachusetts, United States of America, declare under sole responsibility that the following equipment to which this declaration relates, meets the principal protection requirements and is in conformity with relevant sections of the applicable CE standards and other normative documents.

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