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Related Manuals for Adveco TOTEM T10
Summary of Contents for Adveco TOTEM T10
- Page 1 PRODUCT MANUAL T R 4 0 0 0 6 1 . r 1 TOTEM T10, T20, T25 Cogeneration (CHP) Range SEE PAGE 3 FOR CRITICAL INFORMATION Updated UK Maintenance Requirements INCLUDING SERVICE LOG FOR SITE PERSONNEL & BUILDING CONTROLLERS E X P E R T L Y E N G I N E E R E D F O R Y O U...
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Page 2: Table Of Contents
Contact Details Adveco Ltd Unit 7 Armstrong Mall, Southwood Business Park Farnborough Hampshire GU14 0NR Telephone – 01252 551 540 Email – service@adveco.co Contents Addendum to the User Guide and Maintenance Reuirements....3 Maintenance Guide Overview ............... 4 Purposes of this Guide ..............4 Symbols Used in this Guide ............ -
Page 3: Addendum To The User Guide And Maintenance Reuirements
CO detector. • Arrange for training by Adveco on how to fulfil your Totem CHP maintenance requirements. This is free. The requirement to service a CHP system is vitally important, not only for reliability and longevity, but also for safety. -
Page 4: Maintenance Guide Overview
UK. This document must be shown to the service provider. This information may change over time so at each visit it is necessary to refer to the website www.adveco.co/CHPmaintenance/ to see if they have been updated. Symbols Used in the Guide [Danger] This symbol indicates operating procedures whose incorrect performance can cause injury or even death. -
Page 5: Safety Instructions
Safety Instructions Please refer to the TOTEM User Manual for a comprehensive list of safety instructions and potential hazards associated with working on or in the vicinity of the TOTEM CHP appliance. This TOTEM CHP unit has been fitted with an aftermarket CO detector to monitor the warm air leaving the unit. - Page 6 Installation, calibration and modification of the gas feed system must be performed by a qualified technician abiding by all applicable national and local standards as well as by the instructions provided in this Guide. Installation, calibration or modification of the electrical system must be performed by a qualified technician abiding by all applicable national and local standards as well as by the instructions provided in this Guide.
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Page 7: Procedure Overview
• Ensure the service report reflects that the requirements set out within this document have been carried out. The service manual for the CO detector can be found at www.adveco.co/CHPmaintenance TOTEM 10 - TOTEM 20 - TOTEM 25 - On-site Maintenance Procedures... -
Page 8: T10 Maintenance Checks By Run Hours
T10 Maintenance Checks by Run Hours TOTEM 10 SCHEDULED SERVICE PLAN 0 - 60.000 h 3000 6000 9000 12000 15000 18000 21000 24000 27000 30000 Unit Running Hours ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% Maintenance Items Calibrate and service CO detector Check flue is bracketed properly and vibration downstream of flex is minimal... -
Page 9: T20 Maintenance Checks By Run Hours
T20 Maintenance Checks by Run Hours TOTEM 20 SCHEDULED SERVICE PLAN 0 - 60.000 h 2500 5000 7500 10000 12500 15000 17500 20000 22500 25000 27500 30000 Unit Running Hours ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% Maintenance Items... -
Page 10: T25 Maintenance Checks By Run Hours
T25 Maintenance Checks by Run Hours TOTEM 25 SCHEDULED SERVICE PLAN 0 - 60.000 h 2500 5000 7500 10000 12500 15000 17500 20000 22500 25000 27500 30000 Unit Running Hours ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5% Maintenance Items... -
Page 11: Getting To Know The Totem Chp
Getting to Know the TOTEM CHP Grid Connect Informational Indicator Lamp Power Indicator (Alarm) Lamp Lamp Emergency Stop Rotary Isolator Button Reset Button/ Lockout (Alarm) Lamp On/Off Switch Machine Isolator (adjacent to machine) Right hand side Left hand side Front Machine Isolator: Electrical isolator to cut power supply to the unit. - Page 12 Informational (Alarm) Lamp: Lamp on indicates the machine is communicating. Could indicate non critical information, self resetting temporary blocking alarm, lockout that can be reset remotely, or lockout that must be manually reset on site. Grid Connect Lamp: Lamp on indicates the machine is generating electricity Power Indicator Lamp: Lamp on indicates the power is on to the unit Emergency Stop Button: Press in case of emergency to shut unit off Reset Button/Lockout (Alarm) Lamp: Lamp on indicates a lockout alarm that must be reset by...
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Page 13: Interrogating And Communicating With The Chp
Interrogating and Communicating with the TOTEM CHP The human/machine interface (HMI) of the Totem CHP is a smartphone or tablet via the Totems wifi hotspot in the following way: Once connected press the menu button in the top left corner and select the section that is required. TOTEM 10 - TOTEM 20 - TOTEM 25 - On-site Maintenance Procedures E X P E R T L Y E N G I N E E R E D F O R Y O U... -
Page 14: Dealing With Lamps On The Front Panel
Dealing with the Lamps on the Front of the TOTEM CHP Typically there is no reason to connect and interrogate the machine unless user data is required such as current temperatures, run hours, time until servicing, etc. There are combinations of illuminated lamps that may require the user to connect and interrogate. Power on lamp illuminated, all other lamps off, Machine NOT running. - Page 15 Power on and Informational (Alarm) Lamps illuminated, Reset button/ Lockout alarm lamp not illuminated, Machine running or not. a. This arrangement could be the cause of three conditions. i. The machine may be healthy (running or in standby) but there is information being communicated that indicates a part is worn, a service is imminent, or a sensor is out of calibration.
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Page 16: Fault Codes
1000—1004 informational code when booking indicating that a service service & if may be imminent frequency increase All other alarms Procedure 1 and report to Adveco if persistent TOTEM 10 - TOTEM 20 - TOTEM 25 - On-site Maintenance Procedures... -
Page 17: Procedure 0: Checking System Operational Characteristics
Procedure 0 Checking System Operational Characteristics Connect to the machine with a smartphone or tablet as described in Interrogating and Communicating with the Totem CHP. On the online dashboard, use the menu in the top left of the screen to navigate to "Real Time Data" Read down the page to find "Number of Engine Starts"... -
Page 18: Procedure 1: Resetting Alarms And Rebooting
Procedure 1 Resetting Alarms / Rebooting Connect to the machine with a smartphone or tablet as described in Interrogating and Communicating with the Totem CHP, go to alarms, and note the active alarm. If the alarm was 5a01, ascertain the reason someone pressed the emergency knock off button, then if is safe to do so turn the button clockwise to reset it (it... - Page 19 If the lamp does not go out, or if it comes back on immediately or comes on when the machine attempts to operate, and the alarm code is 5a02, 5b02 or 5b06 then go to section 6. For all other alarms contact Adveco and give them the alarm code.
- Page 20 The blue lamp should go out and the machine should start within 5 minutes. If the unit restarts no further action is required. If the machine does not successfully run then contact Adveco with the alarm codes and the voltage reading (if 5a02)
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Page 21: Procedure 2 External Checks
Procedure 2 External Checks As CHP appliances incorporate an engine which vibrates during operation, it is important to routinely check for any indications of anything working loose. Visually check around the appliance and associated pipework looking for any indications of leaks, loose brackets/clips dislodged pipework/exhaust. -
Page 22: Prcoedure 3: Checking Water Flow
If the CHP will not operate and the same fault returns then the machine cannot see any flow. This could be caused by low pressure, confirm the pressure in the system is at least 1 bar. If the pressure is ok and the unit will not operate contact Adveco. If the machine operates then check the... -
Page 23: Procedure 4: Internal Checks
Procedure 4 Internal Checks If the engine is running, switch off the appliance at the On/Off switch and wait for the engine to stop before turning off at the machine isolator adjacent to the machine. If the engine is not running, switch off at the machine isolator. -
Page 24: Procedure 5: Checking Coolant Level
It should not have to be done more than once. Do not top up more than twice with water, coolant should be used. If it continues to lose coolant contact Adveco. Replace the fill cap by turning it clockwise until it reaches its stop. -
Page 25: Procedure 6: Checking Oil Level
If the oil level is low, make a note of the level from the top of the sight glass. Carry out Procedure 4 sections 2 – 6. If a leak is identified from a connection tighten the union. If the leak cannot be stopped contact Adveco, replace access panels, and leave the appliance isolated. -
Page 26: Procedure 7: Cleaning Water Strainer
Procedure 7 Cleaning Water Strainer If the engine is running, switch off the appliance at the On/Off switch and wait for the engine to stop before turning off at the machine isolator adjacent to the machine. If the engine is not running, switch off at the machine isolator. -
Page 27: Procedure 8: Checking Gas Supply
Procedure 8 Checking Gas Supply If the engine is running, switch off the appliance at the On/Off switch and wait for the engine to stop before turning off at the machine isolator adjacent to the machine. If the engine is not running, switch off at the machine isolator. -
Page 28: Procedure 9 Cleaning Gas Sniffer
Procedure 9 Cleaning Gas Sniffer If the engine is running, switch off the appliance at the On/Off switch and wait for the engine to stop before turning off at the machine isolator adjacent to the machine. If the engine is not running, switch off at the machine isolator. -
Page 29: Procedure 10: Tightening Oil Filters
Procedure 10 Tightening Oil Filters If the engine is running, switch off the appliance at the On/Off switch and wait for the engine to stop before turning off at the machine isolator adjacent to the machine. If the engine is not running, switch off at the machine isolator. -
Page 30: Service Log Book
Starts during Average run hours Date Initials Starts Run Hours hours/start service due last week last week last week Additional log book pages can be downloaded from www.adveco.co/CHPmaintenance TOTEM 10 - TOTEM 20 - TOTEM 25 - On-site Maintenance Procedures... - Page 31 Additional log book pages can be downloaded from www.adveco.co/CHPmaintenance TOTEM 10 - TOTEM 20 - TOTEM 25 - On-site Maintenance Procedures E X P E R T L Y E N G I N E E R E D F O R Y O U...
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Page 32: Co Detector Calibration Book
Sensor Changed: Calibration 22: Sensor Changed: Calibration 23: Sensor Changed: Calibration 24: Calibration 25: Sensor Changed: Sensor Changed: Calibration 26: Additional log book pages can be downloaded from www.adveco.co/CHPmaintenance TOTEM 10 - TOTEM 20 - TOTEM 25 - On-site Maintenance Procedures... - Page 33 Sensor Changed: Calibration 52: Additional log book pages can be downloaded from www.adveco.co/CHPmaintenance TOTEM 10 - TOTEM 20 - TOTEM 25 - On-site Maintenance Procedures E X P E R T L Y E N G I N E E R E D F O R Y O U...
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