Adveco TOTEM 10 Product Manual
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Adveco TOTEM 10 Product Manual

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PRODUCT MANUAL
T R 4 0 0 0 5 7
TOTEM
Cogeneration (CHP) Range
Service Manual
TOTEM 10 -TOTEM 20 -TOTEM 25 MICROCOGENERATORS
P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E
B U I L D I N G S E R V I C E S S O L U T I O N S

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Summary of Contents for Adveco TOTEM 10

  • Page 1 Service Manual TOTEM 10 -TOTEM 20 -TOTEM 25 MICROCOGENERATORS P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E...
  • Page 2 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 3: Table Of Contents

    Solenoid Valve Replacement, Mechanical Part (Removal) ..........88 NTC Sensor Replacement (Removal) ................95 Deaerator Replacement (Removal) ................97 DUNGS Valve Replacement (Removal) ................. 99 Primary Air Cleaner Replacement (Removal) ............... 103 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 4 Indications for Cleaning ................... 205 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 5 Tube Bundle Cleaning (Installation) ................206 Gas Detector Cleaning (Installation) ................210 Instruments ......................212 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 6: Safety Instructions

    (DDI) before starting any servicing operation. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 7 • dielectric insulating screen and gloves for operations on live components. The PPE must be worn by service technicians during installation, starting and servicing operations on the TOTEM®. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 8 Installation, calibration or changes to the water supply system must be performed by a qualified TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 9 (400 Volts) for use on site, supplying to the grid or for self- consumption. TOTEM ENERGY shall not be liable in contractual or extra-contractual terms for damage caused by TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 10 After contact with the chemical substances, wash the concerned body parts TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 11 The TOTEM® is not designed to work in environments with risk of explosion/fire (Ex). Do not keep materials which may increase the risk of explosion or fire in the rooms where the TOTEM® is installed. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 12: Safety

    Select the interface device (DDI) (external to the TOTEM device). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 13 Restore service water circulation in the circuit by opening the valves and reactivating the service water circulation pump. (External to the module). Open the system gas cut-off valve (external to the TOTEM module) TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 14: Safety Line Checking Procedures

    If sensor is automatically rearmed when the TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 15 Emergency stop button check The emergency stop button can be checked by pressing it during machine operation and checking that the safety functions are actuated. • The machine is switched off. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 16 Refit the side panel P6 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 17: Inspections And Checks

    All terminal boards are correctly closed on the respective terminals (with a suitable screwdriver). • There are no traces of humidity or liquid residues in the electrical panel. • All fuses are still intact. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 18 Restart the TOTEM module as described in CHAPTER 02. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 19: Panel And Upright Identification

    05. Panel and Upright Identification UPRIGHT A UPRIGHT B UPRIGHT C UPRIGHT D PANEL 4 PANEL 3 PANEL 2 PANEL 1 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 20 PANEL 5 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 21: Side Panel Removal-Installation (Removal)

    Lift and position the panels in a safe zone where they do not hinder operators in vertical position making sure that they cannot slip down to prevent scratching the paint. Do not place weights over the panels. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 22: Upper Panel Removal-Installation (Removal)

    TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 23 WARNING: THE PANEL WEIGHT IS: P1 3 kg; P2 and P8 7.45 kg; P3, P4 and P7 9.30 kg; P5 and P6 12.5 kg. Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 24: Casing Upright Removal-Installation (Removal)

    5 mm Allen wrench. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 25 H. Using a 5 mm Allen wrench, remove the two fastening nuts on the lower part of the machine (one on upright A and one on upright H). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 26 Identify upright D as described in CHAPTER 05. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 27 Identify upright E as described in CHAPTER 05. Using a 5 mm Allen wrench, remove the two fastening nuts and the respective ring nuts on the service interface pipes TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 28 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 29 TIGHTENING TORQUE: 20 ± 0.5 Nm Reconnect the power wire of the stepper motor arranged under the air cleaner unit. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 30 Position upright D in its housing. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 31 Using a 5 mm Allen wrench, refit the two fastening nuts on the lower part of the machine (one on upright A and one on upright H). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 32 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 33 WARNING: THE PANEL WEIGHT IS: P1 3 kg; P2 and P8 7.45 kg; P3, P4 and P7 9.30 kg; P5 and P6 12.5 kg. Refit the panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 34: Automatic Engine Oil Change (Removal)

    PC. This indication indicates that there is no engine oil (OIL LEVEL). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 35 Disconnect the flexible pipe from the waste oil draining ball valve and the pump (if used). Remove the two oil filters as described in CHAPTER 32 using a specific wrench. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 36 Refit panels P7 and P3 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 37: Manual Engine Oil Change (Removal)

    Identify the area where the draining solenoid valves are located. Remove the screw fixing the solenoid valve body in its housing with a small flathead/cross-tip screwdriver. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 38 Dispose of used oil according to the laws in force in the place of installation of the Totem module. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 39 Pour in an amount of new engine oil (approximately 25 liters) using a metal dipstick to determine the oil level. Close the engine oil tank cap. Identify the area where the filling solenoid valve is located. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 40 Switch the TOTEM ON and wait for 1 min. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 41 At the sump filling operation, close the filling valve and restore the solenoid valve body using the dedicated screw. Refit panels P2, P3, P6, P7, P8 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 42: Level Switch Holder Replacement (Removal)

    TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 43 Using a 10 mm wrench, remove the two fixing nuts of the level switch on the lower part of the machine longitudinal member as shown in the photo. Remove the level switch holder. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 44 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 45 Wait for the engine oil level inside to stabilize at approximately 2 cm from the maximum level of the pressure switch. Install panels P6 and P5 again as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 46: Coolant Check And Top-Up

    Refit panel P7 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 47: Coolant Change (Removal)

    Safety instruction: Risk of contact with engine oil or coolant. Description: Remove panel P7 as described in CHAPTER 06. Undo the expansion vessel cap. Identify the ball valve as shown in the photo. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 48 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 49 EXPANSION VESSEL. Fasten the expansion vessel cap well Start the engine and idle it for approximately two minutes. Warm up the machine (1500 or 3000 rpm according to the model). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 50 Refit panel P7 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 51: Totem Module Battery Check

    Keep the battery and its terminals clean. Refit panel P1 as described in CHAPTER 06. Levering on the red and blue plastic covers, loosen the connection clamps and release them from the terminals TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 52: Totem Module Battery Replacement

    Refit panel P1 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 53: Electronic Control Unit Replacement (Removal)

    Marelli) being very careful not to damage the pins inside. Remove the ECU (Magneti Marelli). Disconnect the connector of the MCU (Arya) being very careful not to damage the pins inside. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 54 Remove the MCU (ARYA). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 55 Press delicately to fasten the connector in its housing and close the safety tab. Refit upright C as described in CHAPTER 08. Refit panels P3 and P7 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 56: Gateway Replacement (Removal)

    Remove the gateway and replace it if necessary. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 57 Place the gateway back in its housing and lower the black lever. Reconnect the aerial wire. Reconnect the four connectors under the gateway. Close the electrical panel of the Totem machine. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 58: Electrical Panel Component Replacement (Removal)

    KA18. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 59 FUM. Lower the rear plastic clip to remove FUM. Using a screwdriver, undo the screws fixing the wiring to QS1. Lower the rear plastic clip to remove QS1. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 60 QF4. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 61 TR1. Lower the rear plastic clip to remove TR1. Using a screwdriver, undo the screws fixing the connected wirings to KC1. Lower the rear plastic clip to remove KC1. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 62 Pull the slot to extract the fuses. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 63 Using a screwdriver, undo the screws fixing the connected wirings to SB1 and SB2 to the inner door of the control panel. Lower the rear plastic clip to remove terminal boards SB1 and SB2. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 64 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 65 Fix the QF1 in its housing. Using a screwdriver, fasten the screws fixing the wirings to the QF1. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 66 GD2. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 67 KM2. Fix TA1, TA2, TA3 and TA4 in their housings. Using a screwdriver, fasten the screws fixing the wirings to TA1, TA2, TA3 and TA4. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 68 A1. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 69 A2. Fix the terminal board in its housing. Using a screwdriver, fasten the screws fixing the wirings to the terminal board. Close the electrical panel. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 70: Electrical Panel Replacement (Removal)

    Disconnect the positive, negative and ground wires from the battery as described in CHAPTER 15. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 71 Disconnect the NTC sensors module as described in CHAPTER 26. Disconnect the water-engine circulation pump power wire as described in CHAPTER 53. Disconnect the power wire of the step motor arranged under the air cleaner unit. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 72 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 73 Reconnect the Lambda sensor connector as described in CHAPTER 20. Reconnect the Magneti Marelli and Arya control units as described in CHAPTER 16. Reconnect the level switch connector as described in CHAPTER 11. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 74 Reconnect the positive, negative and ground wires from the battery as described in CHAPTER 15. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 75 P1. Refit upright A as described in CHAPTER 08. Refit the upper panel as described in CHAPTER 07. Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 76: Lambda Sensor Replacement (Removal)

    TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 77 Disconnect the lambda sensor connector on the bottom of the catalytic converter. Using a 22 mm wrench, disconnect the lambda sensor from the catalytic converter. WARNING: PERFORM THIS PROCEDURE WITH THE ENGINE COLD. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 78 LAMBDA SENSOR BODY. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 79 Reconnect the lambda sensor connector. WARNING: THE EXHAUST MANIFOLD INSULATION MUST BE DISTANCED FROM THE LAMBDA SENSOR CONNECTOR. Refit panels P2, P3 and P4 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 80: Pt200 Sensor Replacement (Removal)

    TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 81 Refasten the PT200 sensor from the catalytic converter and the exhaust manifold. TIGHTENING TORQUE: 25 ± 1.25 Nm Close the insulation. Reconnect the PT200 sensor connector. Refit panel P2 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 82: Flow Switch Replacement (Removal)

    Remove the flow switch. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 83 WARNING: IT IS VERY IMPORTANT TO USE TWO WRENCHES TO PREVENT BREAKING THE PART. Refit the insulation. Reconnect the flow switch connector. Refit panel P7 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 84: Engine Water Sensor Replacement (Removal)

    Undo the sensor from the tank and replace it. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 85 Refit the insulation if it was previously removed. Reconnect the engine water sensor connection. Refit upright G as described in CHAPTER 08. Refit panels P7 and P8 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 86: Solenoid Valve Replacement, Electrical Part (Removal)

    Using a cross-tip screwdriver, open the solenoid valve and disconnect the wires from their housing. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 87 Refit uprights B, C, G and F as described in CHAPTER 08. Refit panels P3, P4, P6 and P7 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 88: Solenoid Valve Replacement, Mechanical Part (Removal)

    Remove the level switch holder as described in CHAPTER 11. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 89 Remove the solenoid valve electrical part as described in CHAPTER 24. Undo the pipe clamp and remove the oil drain rubber pipe. Refit the insulation to make the tube bundle visible. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 90 Remove the mechanical body of the solenoid valve. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 91 24 mm wrench Remove the mechanical body of the solenoid valve. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 92 10. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 93 Using a 32 mm wrench, refasten the two ring nuts, heat exchanger side and high pressure pipe side. WARNING: CHANGE THE SEAL ON HEAT EXCHANGER SIDE WITH A NEW ONE Refit the insulation. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 94 Refit panels P3, P4, P6 and P7 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 95: Ntc Sensor Replacement (Removal)

    Undo the NTC sensors by hand and remove them from the pipe WARNING: PROCEED AS FOLLOWS IF THE SUMP NEEDS TO BE REPLACED. Using a 17 mm wrench, remove the sump TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 96 Refit panels P2, P3 and P4 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 97: Deaerator Replacement (Removal)

    Safety instructions: Perform the activity with the engine cold. Description: Remove panels P2 and P6 as described in CHAPTER 06. WARNING: SMALL AMOUNTS OF LIQUID MAY BE RELEASED. Undo the deaerator by hand to remove it. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 98 Refit panels P2 and P6 again as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 99: Dungs Valve Replacement (Removal)

    WARNING: USE A MONKEY WRENCH TO HOLD THE PIPE INSIDE THE MACHINE FIXED IN ORDER TO UNDO THE RING NUT. Remove the two connectors on the DUNGS valve (as shown in the photo). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 100 Replace the DUNGS valve, if needed. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 101 Using a 10 mm wrench, following the numbering shown in the figure, refit the four nuts to secure the DUNGS valve to the upright. Refit the venturi unit on the throttle body. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 102 Refit panels P5 and P6 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 103: Primary Air Cleaner Replacement (Removal)

    Remove panel P1 as described in CHAPTER 06. Using a 3 mm Allen wrench, remove the two bolts fixing the cleaner to the panel P1. Remove the primary air cleaner. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 104 Refit panel P1 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 105: Secondary Air Cleaner Replacement (Installation)

    (1), for a total of six, and remove the air cleaner lid complete with cold air vent. Undo the screws using a 7 mm wrench. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 106 Refit panels P4 and P3 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 107: Secondary Air Cleaner Assembly Replacement (Removal)

    With a flathead screwdriver, loosen the pipe clamp (as shown in the photo) and disconnect the engine air inlet pipe. Using a flathead screwdriver, undo the engine oil vapor pipe clamp and release it. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 108 Apply pressure upwards to refit the engine air cleaner unit. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 109 Reconnect the engine air inlet pipe and tighten the pipe clamp with a flathead screwdriver (as shown in the photo). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 110 Refit panels P3, P4, P6 and P7 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 111: Engine Oil Filter Replacement (Removal)

    WARNING: USED ENGINE OIL CONTAINED IN THE FILTERS MAY BE RELEASED. Dispose of used oil filters according to the laws in force in the place of installation of the Totem module. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 112 Refill the oil as described in the CHAPTER 09 and 10 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 113: Plate Heat Exchanger Replacement (Removal)

    Identify the water-water and oil-water heat exchangers. Oil-Water heat exchanger Remove the engine oil as described in CHAPTER 09 and 10. Remove engine fluid as described in CHAPTER 13. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 114 Remove the plate heat exchanger. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 115 TIGHTENING TORQUE: 50 ± 2.5 Nm Fill engine fluid as described in CHAPTER 13. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 116 Refit panels P2, P3, P6 and P7 again as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 117: Coaxial Replacement (Removal)

    Move the side insulation aside without removing it entirely. Remove engine fluid as described in CHAPTER 13. Using a 46 mm wrench, undo the pipes (as shown in the photo). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 118 Clean the interface from the silicone paste. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 119 Position the coaxial and fasten the six bolts. TIGHTENING TORQUE: 16 ± 0.5 Nm Using a 46 mm wrench, refasten the pipes (as shown in the photo). TIGHTENING TORQUE: 50 ± 2.5 Nm TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 120 Refit panels P2 and P3 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 121: Tube Bundle Heat Exchanger Replacement (Removal)

    Remove engine fluid as described in CHAPTER 13. Undo the insulation from the catalytic converter to see the adhesion point with the tube bundle. Then remove the tube bundle insulation. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 122 Remove the tube bundle heat exchanger from its housing. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 123 Using a monkey wrench, connect the connection pipe to the condensation vessel and using a 46 mm open-end wrench connect the water device connection pipe. TIGHTENING TORQUE: 50 ± 2.5 Nm TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 124 Refit panels P5, P6, P7 and P8 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 125: Ignition Coil Replacement (Removal)

    Remove the air cleaner unit as described in CHAPTER 31. Disconnect the electrical connections (1a), undo the screws using a 10 mm box-end wrench (three as shown in the photo) and remove the ignition coils (1b). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 126 Refit panels P4, P5, P6 and the upper panel as described in CHAPTER 06 and 07. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 127: Spark Plug Wire Replacement (Removal)

    Disconnect the electrical connection (1a) of the ignition coil. Disconnect the electrical connection (1a) of the spark plug. Check conditions of spark plug wire insulation and replace it if needed. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 128 Refit panels P6, P7 and the upper panel as described in CHAPTER 06 and 07. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 129: Spark Plug Replacement (Removal)

    Disconnect the electrical connection between coil and spark plug. NOTE: disconnect the spark cable from the black rubber. Using a 13 mm wrench to remove the spark plug (1b). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 130 Refit panels P6, P7 and the upper panel as described in CHAPTER 06 and 07. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 131: Timing Upper Cover Replacement (Removal)

    Remove the air cleaner unit as described in CHAPTER 31. Remove the bolts with a 10 mm box-end wrench (3 positions as shown in the photo) and remove the timing control upper protection cover. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 132 Refit panels P5, P6 and the upper panel as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 133: Timing Lower Cover Replacement (Removal)

    Remove the timing control upper protection cover as described in CHAPTER 39. Remove the bolt using a 10 mm box-end wrench. Using a 13 mm box-end wrench, undo the three bolts. Remove the timing control lower protection cover. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 134 Refit panels P5 and P6 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 135: Timing Belt Replacement (Removal)

    Remove the front support as described in CHAPTER 44. Remove timing control lower cover as described in CHAPTER 40. Undo the nut (1a) of the mobile tensioner (1b) and remove the timing belt (1c). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 136 Fit the timing belt. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 137 (1a) Fit the tool (1a) and tighten the screw (1b) fixing the driven toothed pulley to the prescribed torque. TIGHTENING TORQUE 1b: 18-22 Nm + 55° TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 138 Refit panels P4, P5 and P6 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 139: Tappet Cover Replacement (Removal)

    Disconnect the electrical connection of the variable phase solenoid valve (2a). Undo the screw and remove the timing sensor (1b). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 140 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 141 TIGHTENING TORQUE SCREWS 2: 9 ± 0.5 Fit the timing sensor (1). Install the tappet cover insulation. Refasten the bolts as described in CHAPTER 39. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 142 Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 143: Valve Clearance Check/Restore

    T25 => Exhaust - 0.50 mm / Intake - 0.35 mm T20 => Exhaust - 0.50mm / Intake - 0.35 mm T25 => Exhaust - 0.50mm / Intake - 0.35 mm TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 144 Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 145: Front Support Replacement (Removal)

    With the help of a 15 mm wrench, remove the four hexagonal bolts (1a) and remove the rigid support (1b). Keep the lift position until the front support is reinstalled. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 146 Refit panels P5 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 147: Exhaust Manifold Replacement (Removal)

    Remove the upper protection bolt as described in CHAPTER 39. Release the cooling pipe from the lambda sensor. Disconnect the lambda sensor as described in CHAPTER 20. Disconnect the PT200 sensor as described in CHAPTER 21. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 148 Remove the metal seal from the exhaust pipe/coaxial. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 149 Using a 10 mm wrench, refit the insulating protections covering the exhaust manifold. Refit the three bolts under the insulation of the tappet cover as described in CHAPTER 42 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 150 Refit panels P3, P4 and P5 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 151: Catalytic Converter Replacement (Removal)

    Using a 12 mm and a 13 mm wrench, remove the six bolts (as shown in the photo). Remove silicone paste from the bolts and the interface part. Disconnect the catalytic converter TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 152 Refit panels P2 and P3 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 153: Cylinder Head Replacement (Removal)

    Remove the electrical wires as described in CHAPTER 37. Remove the spark plugs as described in CHAPTER 38. Drain the engine coolant as described in CHAPTER 13. Remove the front support as described in CHAPTER 44. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 154 NOTE: there are two cilinder pins between the cylinder head and the crankcase. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 155 TIGHTENING TORQUE: 28-31 Nm + 90° ± 3° Arrange the intake manifold (2c) in its housing and tighten the nuts (2a) and the screw (2c) at the prescribed torque. TIGHTENING TORQUE: 23-28 Nm TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 156 Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 157: Camshaft Replacement (Removal)

    Remove tappet cover as described in CHAPTER 42. Undo the nuts and remove the timing belt mobile tensioner as described in CHAPTER 41. Undo the screw and remove the driven timing belt. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 158 (1). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 159 Time as shown in CHAPTER 41. Check valve clearance as described in CHAPTER 43. Refit tappet cover as described in CHAPTER 42. Refit timing control lower cover as described in CHAPTER 40. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 160 Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 161: Cylinder Compression Pressure Check

    (according to the type of cylinder compression gage used) of cylinder 1 and operate it according to the instruments provided by the instrument manufacturer. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 162 Refit panels P2 and P3 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 163: Engine Unit Replacement (Removal)

    Disconnect all electrical wirings connected to the engine unit. Disconnect all coolant/oil pipes (rubber or metal) interfacing with the engine unit. Remove the lambda sensor as described in CHAPTER 20. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 164 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 165 Sling and fix the engine in the points shown in the photo before tensioning in the engine unit with the equipment needed to support its weight. Remove the two bolts and the respective nuts shown in the figure. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 166 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 167 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 168 Removing the bracket A, B and C from the new engine. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 169 Connect all electrical contact/connectors on the engine unit. Refit the air cleaner unit as described in CHAPTER 31. Refit the two new oil filters as described in CHAPTER 32. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 170 Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 171: Starter Motor Replacement (Removal)

    Disconnect the positive pole of the BOSCH battery. Remove the insulation from the interface bell between engine and generator. Open the plastic cover from the positive and negative wires connected to the starter motor. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 172 Remove the starter motor axially. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 173 THE COVER BETWEEN THE ENGINE AND THE GENERATOR. Refit the positive-negative unit in the starter motor housing and refit the bolt shown in the figure using a 13 mm wrench. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 174 Refit panels P1, P2 and P3 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 175: Generator Unit Replacement (Removal)

    Drain the engine fluid as described in CHAPTER 13. Disconnect all electrical contact/connectors on the generator unit. Disconnect all electrical wirings connected to the generator unit. Remove the air flow pipes (as shown in the photo). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 176 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 177 Remove the insulations and then the pipe between generator and air/water heat exchanger. Completely remove the lower pipe on the back of the generator connected to the water pump (inside of the machine). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 178 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 179 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 180 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 181 Remove the sling from the generator making sure that it is perfectly fixed on the machine system. Install the insulation on the generator. Restore the insulation the catalytic converter unit. Connect all electrical connections on the generator. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 182 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 183 Fit the four support bolts on the module frame expansion vessel side. Reconnect the engine oil pipe located under the engine oil tank being careful that the ball valve is closed. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 184 Refit the side panels as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 185: Electrical Engine Water Pump Replacement (Removal)

    Remove panel P8 as described in CHAPTER 06. Empty the engine water circuit as described in CHAPTER 13. Follow the power wire to inside the electrical panel and disconnect it. Remove the insulation. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 186 Remove the engine water pump from its housing and replace it if necessary. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 187 Using a 52 mm wrench, tighten the pipe with the cooling pipes. Refit the insulation. Reconnect the electrical panel pump. Fill the engine coolant circuit as described in CHAPTER 13. Refit panel P8 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 188: Mechanical Engine Water Pump Replacement (Removal)

    Remove and clean the water pump. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 189 Restore the timing belt. Close the lower lid as described in CHAPTER 40. Close the upper lid as described in CHAPTER 39. Refit panel P5 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 190: Engine Wiring Replacement (Removal)

    Disconnect all the engine wirings TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 191 Connect the connectors to their clips. Remove the air cleaner unit as described in CHAPTER 31. Refit panels P4, P5 and P6 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 192: Vibration Damping Replacement (Removal)

    TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 193 TOTEM module. WARNING: DATA ARE EXPRESSED IN MILLIMETERS. Using a 19 mm wrench, undo the bolts and remove the antivibe from their housings. Position the feet in their housing. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 194 TOTEM module. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 195: Fan Replacement (Removal)

    Disconnect the fan power connection. Using an Allen wrench, release the air cooling pipes. Using a 7 mm wrench, undo the four nuts to secure the fan to the TOTEM module. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 196 Remove the fan from its housing and replace it if necessary. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 197 Fix the air conveying bracket to the new fan. Position the fan in its housing Using a 7 mm wrench, refit the four nuts to secure the fan to the TOTEM module. Reconnect the fan power connection. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 198 Refit panels P2 and P8 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 199: Blow-By Line

    The flow is separated again and sent to the level switch and the oil drain tank. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...

  • Page 200: Insulation

    TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 201 5) Fix the insulation with the spring. 6) Insert the lower insulation between the engine and the manifold (the insulation strip must be oriented downwards). The insulation should not touch the plastic carter. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 202 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 203 Note: If the sensor thread is not greased, use special conductive grease for lambda sensors (equivalent US product Cyclo C681 Lambda Antiseize). TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 204 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...

  • Page 205: Indications For Cleaning

    NOTES: Use cleaning products following the instructions provided on the packaging. The indications shown and the dilutions are by way of example only. Simply use a dry cloth to wipe away water. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 206 Remove the insulation. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 207 Insert the tool to a maximum depth of 1.10 m. WARNING: DO NOT PUSH THE TOOL UNTIL THE END OF THE PIPE TO PREVENT IT FROM GETTING CAUGHT IN THE END TUBE BUNDLE OUTLET. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 208 TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 209 Refit panels P4 and P5 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 210 Clean the filter with an air gun. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 211 Safety instructions: Clean the Gas Detector with PPE. Safety instructions: Perform the activity with the engine cold. Description: Undo the Gas Detector filter. Refit panel P6 as described in CHAPTER 06. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual...
  • Page 212 Clean the heat exchanger with a nylon or brass tool. TOTEM 10 - TOTEM 20 - TOTEM 25 - Service manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
  • Page 213 Adveco also offer the following products and services: Bespoke system design Controls systems • • Maintenance and service Packaged plate heat • • exchangers packages Solar thermal systems • Buffer tanks • Gas fired heating systems • Indirect and direct hot water •...

This manual is also suitable for:

Totem 20Totem 25

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