Sharp R-209HW Service Manual page 15

PROCEDURE
LETTER
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal of
the switch. The meter should indicate an open circuit with the door open and a closed circuit with the door
closed. If improper operation is indicated, replace the door sensing switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
PRIMARY INTERLOCK RELAY (RY2)
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the state
of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts are closed,
replace the circuit board entirely or the relay itself.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
G MONITOR SWITCH TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Before performing this test, make sure that the secondary interlock switch and the primary interlock relay
are operating properly, according to the above Switch Test Procedure. Disconnect the wire lead from the
monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter as follows.
When the door is open, the meter should indicate a closed circuit. When the monitor switch actuator is
pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the door
opened (in this condition the plunger of the monitor switch is pushed in), the meter should indicate an open
circuit. If improper operation is indicated, the switch may be defective. After testing the monitor switch,
reconnect the wire lead to the monitor switch (COM) terminal and check the continuity of the monitor circuit.
5. Reconnect all leads removed from
components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after
the outer case is installed.
8. Run the oven and check all functions.
H BLOWN C/T FUSE TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the C/T fuse is blown when the door is opened, check the primary interlock relay, secondary interlock
switch and monitor switch according to the "TEST PROCEDURE" for those switches before replacing the
blown C/T fuse.
CAUTION: BEFORE REPLACING A BLOWN C/T FUSE, TEST THE PRIMARY INTERLOCK RELAY,
If the C/T fuse is blown by improper switch operation, the C/T fuse and monitor switch must be replaced with
"C/T fuse and monitor switch assembly" part number FFS-BA030WRKZ, even if the monitor switch operates
normally. The C/T fuse and monitor switch assembly is comprised of a 15 ampere fuse and switch.
TEST PROCEDURES
SECONDARY INTERLOCK SWITCH, DOOR SENSING SWITCH AND MONITOR SWITCH
FOR PROPER OPERATION.
COMPONENT TEST
GRY
SCREW
GRY
DRIVER
RED
13
R-209HK
R-209HW
MONITOR
SWITCH
OHMMETER