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Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
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This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 166 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
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Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used. WEIGHT LIMITS FOR GORILLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEIGHT • SWING BELT: 225 LBS.
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PRODUCT REGISTRATION - RIVERDALE - 1500NWSL - Gorilla Playsets manufactures ™ 3 EASY WAYS TO REGISTER the finest quality products that are designed for outstanding Complete the online registration form at: OPTION 1 http://www.gorillaplaysets.com/register strength and durability. We back our products with unparalleled...
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IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
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WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. Gorilla Playsets 166 Etowah Industrial Court Canton, GA. 30114...
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TABLE OF CONTENTS Safety Guidelines………………………………………..……......Pages 3-7 Leveling Fort, General Information and Definitions…………………....Pages 7-9 How to Install T-nuts, Board Identification, Predrill Lag Screw Directions and Swing Beam Loading..................Pages 10-14 Site Plan, Safety Zone, Required Tool List and Kit Contents......Pages 15-17 Hardware, Lumber and Accessory Checklists.………………………………..Pages 18-37 Adding T-Nuts to Corner Posts...…………………………………..………...…...
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Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
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Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
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PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
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Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/PageFiles/122149/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
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2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
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General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
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This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
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Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
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HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
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BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled or stuck into place. Remove the staples and/or tag after the board is installed. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part.
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PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.
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SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
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Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 24'7 8 " 10'1 " 8'8 16 " 5'10" " Ladder 8'8 4 " " " Tire Swing Swing Belts (2) Trapeze (1) 19'7 1/8"...
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HOMESTEAD WITH SKYLOFT SAFETY ZONE - 2021 (RIVERDALE COSTCO) SAFETY ZONE SAFETY ZONES 24'-8" BACK SIDE 6' SAFETY AREA 15'-0" TIRE SWING LADDER SAFETY AREA 31'-9" 19'-8" SWING MONKEY BARS BEAM 6' SAFETY AREA ROCK WALL 15'-0" 6' SAFETY AREA SLIDE 6' SAFETY AREA FRONT SIDE...
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REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8”, 9/64”, 11/64” ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)
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1501 HARDWARE PAGE: 1 OF 2 REV A: 9/10/2014 JH #8 X 1" WOOD SCREW QTY: 2 #14 X 1-1/4" #8 X 1-3/4" PAN HEAD SCREW WOOD SCREW QTY: 4 QTY: 4 #8 X 2" WOOD SCREW QTY: 189 #8 X 2-1/2" WOOD SCREW QTY: 52 #8 X 3"...
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5/16" X 3-1/2" 3/8 X 3-1/2" HEX LAG HEX LAG SCREW SCREW QTY: 12 QTY: 12 1501 HARDWARE PAGE: 2 OF 2 REV A: 9/10/2014 JH #2 SQUARE DRIVE BIT QTY: 1 3/8 x 7" 3/8 x 6-1/2" 3/8 x 3-1/2" 3/8 x 9"...
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1503N HARDWARE PAGE: 1 OF 1 REV C: 8/10/2015 JH #8 X 1-1/4" WOOD SCREW QTY: 6 #8 X 1-1/2" WOOD SCREW QTY: 104 #8 X 2" WOOD SCREW QTY: 30 #8 X 2-1/2" WOOD SCREW QTY: 8 3/8" X 1-1/8" BLACK PLASTIC PLUG QTY: 4...
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3/8 X 3-1/2" 1510 HARDWARE HEX LAG SCREW QTY: 11 PAGE: 1 OF 1 REV B 8/19/2014 JH TORQUE WASHER QTY: 4 5/16" TEE NUT QTY: 2 5/16" PLASTIC 3/8" PLASTIC BOLT CAP BOLT CAP QTY: 2 QTY: 4 3/8" LOCK NUT QTY: 4 3/8"...
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1514 HARDWARE PAGE: 1 OF 1 PRELIMINARY 9/19/2012 J.H. END OF SCREW #10 X 2" SELF LOOKS SPLIT DRILLING SCREW SIMILAR TO A QTY: 18 DRILL BIT. #14 x 1-1/4" PAN HEAD SCREW QTY: 4 5/16" TEE NUT QTY: 8 3/8"...
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11-0089 1538 HARDWARE PAGE: 1 OF 1 REV B: 7/9/2018 JH #8 X 2" WOOD SCREW QTY: 20 3/8" PLASTIC 3/8" LOCK NUT BOLT CAP QTY: 2 QTY: 2 5/16" TEE NUT QTY: 12 5/16" WASHER QTY: 30 3/8" X 4-1/2" 5/16 X 4-1/2"...
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PICTURE DESCRIPTION QTY. COUNT AND ORGANIZE YOUR LUMBER INTO LIKE STACKS (2 X 4, 2 X 6, 4 X 4, 4 X 6, ETC.). THIS WILL HELP IN IDENTIFYING 2 X 4 X 13" COMPONENTS AND REDUCE YOUR BUILDING TIME ANGLE SUPPORT 2-4-1300-AS 2 X 4 X 18"...
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PICTURE DESCRIPTION QTY. 2 X 4 X 51-1/8" ROOF SUPPORT LEFT (1 HOLE OFFSET) 2-4-5113-RSL 2-4-5113-RSR RIGHT 2 X 4 X 58" SWING BEAM CROSS MEMBER (2 HOLES ON CENTER) 2-4-5800-CM 2 X 4 X 66" LEFT LADDER SIDE 2-4-6600-LLS 2-4-6600-LRS RIGHT 2 X 4 X 66"...
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PICTURE DESCRIPTION QTY. 2 X 6 X 47 " BOTTOM PANEL AND SANDBOX BOARD (4 HOLES OFFSET) 2-6-4750-ESPB 2 X 6 X 70" FRONT FACE BOARD (4 HOLES OFFSET) 2-6-7000-FFB 2 X 6 X 70" BOTTOM PANEL AND SANDBOX BOARD (4 HOLES OFFSET) 2-6-7000-SB 2 X 6 X 70"...
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PICTURE DESCRIPTION QTY. X 17 " TIC TAC TOE MOUNT 125-3-1750-TTTM X 28 " PANEL SLAT 125-3-2825-PS X 4 X 40 " DECK SPACER 125-4-4038-DS X 3 X 18 " LADDER BACK 125-3-1875-LB X 3 X 23 " ROCK WALL CAP 125-3-2387-RWC X 6 X 10"...
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PICTURE DESCRIPTION QTY. X 6 X 23 " BOTTOM ROCK WALL BOARD 125-6-2387-BRW X 6 X 23 " ROCK WALL BOARD 125-6-2387-RWB X 6 X 43" PICNIC TABLE TOP AND SEATS 125-6-4300-PTTS X 6 X 47 " DECK BOARD 125-6-4737-DB "...
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PICTURE DESCRIPTION QTY. 1 X 5 X 47 " TONGUE-AND- GROOVE ROOF BOARD 1-5-4750-RB 4 X 4 X 108" SWING BEAM 4 X 4 X 96" CORNER POST 4 X 6 X 108" TIRE SWING BEAM 4 X 6 X 120" SWING BEAM 4 X 4 X 70"...
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PICTURE DESCRIPTION QTY. 4 X 4 X 70" MONKEY BAR RUNNER LEFT 4-4-7000-MBRL 4 X 4 X 70" MONKEY BAR RUNNER RIGHT 4-4-7000-MBRR 4 X 4 X 70" MONKEY BAR SUPPORT 4-4-7000-MBS (NOT USED) 4 X 4 X 86-1/2" MONKEY BAR LADDER 4-4-8650-MBL 4 X 4 X 47-1/2"...
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PICTURE DESCRIPTION QTY. TIRE SWIVEL 11-4010 TIRE SWING BRACKET 11-5024 8-5/8"W X 6- 1/2" LONG MONKEY BAR PLATE 11-5014 1-5/16" DIA. X 19-3/4" LONG MONKEY 11-5104 16" METAL HANDLE 08-0001 SAFETY WARNING PLATE 11-5023...
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STEP 1: ATTACHING T-NUTS TO THE CORNER POSTS 1: THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY. IF ANY MISTAKES ARE MADE HERE, YOU WILL NEED TO DIS-ASSEMBLE AND THEN RE-ASSEMBLE TO MAKE YOUR CORRECTIONS. 2: MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS. USE A BOLT TO CLEAN OUT ANY DEBRIS. 3: LAY OUT EACH OF THE 4 X 4 X 96"...
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STEP 2: ASSEMBLING THE RIGHT SIDE FRAME 1: LAY THE RIGHT SIDE CORNER POSTS ON THE GROUND IN THEIR PROPER ORIENTATION. 2: LAY THE 2 X 6 X 47-1/2" BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS AT THE BOTTOM OF THE CORNER POSTS.
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STEP 3: ASSEMBLING THE LEFT SIDE FRAME 1: LAY THE LEFT SIDE CORNER POSTS ON THE GROUND IN THEIR PROPER ORIENTATION. 2: LAY THE 2 X 6 X 47-1/2" SANDBOX BOARD ON TOP OF THE LEFT SIDE CORNER POSTS AT THE BOTTOM OF THE CORNER POSTS.
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STEP 4: DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP. 1: WITH HELP, STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES. 2: FASTEN THE 2 X 4 X 70" DECK SUPPORTS TO THE HOLES AT 54-3/4" WITH 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS FROM THE INSIDE OF THE FORT 5/16"...
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STEP 5: FRONT FRAME ASSEMBLY 1: PLACE THE 2 X 6 X 70" SANDBOX BOARD ON THE FRONT OF THE CORNER POSTS. THE HOLES IN THE SANDBOX BOARD SHOULD BE OFFSET UP. 2: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T-NUTS INSTALLED ON THE CORNER POSTS.
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STEP 6: REAR FRAME ASSEMBLY 1: PLACE THE 2 X 6 X 70" SANDBOX BOARD AT THE BOTTOM REAR OF THE CORNER POSTS. THE HOLES IN THE SANDBOX BOARD MUST BE OFFSET UP. 2: USE 5/16 X 4-1/2" HEX BOLTS AND 5/16" WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T-NUTS INSTALLED ON THE CORNER POSTS.
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STEP 6A: LEVELING THE PLAY SET AND LAGS 1: INSTALL LAG SCREWS ONLY IN THE FOUR 2 X 6 BOARDS AT DECK HEIGHT AT THIS TIME. SQUARE EACH OF THESE FOUR BOARDS TO THE CORNER POSTS AND THEN INSTALL THE LAG SCREWS.
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STEP 6B: ANGLE SUPPORTS 1: FOUR 2 X 4 X 18" ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE LEFT AND RIGHT SIDES OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARD. THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT.
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STEP 7: BOTTOM PANEL BOARDS 1: PLACE THE 2 X 4 X 47-1/2" END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5/16 X 3-1/2" LAG SCREWS WITH 5/16" WASHERS. 5/16"...
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STEP 8: DECK SPACERS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1: PRE-DRILL THE ENDS OF THE 5/4 X 4 X 40-3/8" DECK SPACERS TO PREVENT INSTALLATION DAMAGE. PRE-DRILL BOTH ENDS WITH A 1/8" DRILL BIT AT THE DIMENSIONS SHOWN BELOW. THE HOLE AT 20-3/16" ONLY NEEDS TO BE DRILLED ONCE.
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STEP 9: CENTER DECK SUPPORT 1: FIND THE 2 X 4 X 70" CENTER DECK SUPPORT WITHOUT HOLES. 2: FROM THE UNDERSIDE OF THE DECK SPACERS THAT WERE PREVIOUSLY INSTALLED, PLACE THE CENTER DECK SUPPORT AT THE CENTER OF THE DECK SPACERS (USE THE HOLE ON CENTER AS A GUIDE) AND MAKE A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE.
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STEP 10: DECK BOARDS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1: PRE-DRILL THE ENDS OF THE DECK BOARDS TO PREVENT INSTALLATION DAMAGE. PRE-DRILL BOTH ENDS WITH A 1/8" DRILL BIT AT THE DIMENSIONS SHOWN BELOW. 5/4 X 6 X 47-3/8"...
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STEP 11: ROCK WALL 1: FIND TWO 2 X 4 X 66" ROCK WALL SIDES. 2: POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY. 3: INSERT T-NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER. T-NUT 2 X 4 X 66"...
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STEP 12: ROCK WALL 1: FIND ELEVEN 5/4 X 6 X 23-7/8" ROCK WALL BOARDS, AND ONE 5/4 X 6 X 23-7/8" BOTTOM ROCK WALL BOARD(1 HOLE). 2: STARTING FROM THE TOP, PLACE ONE ROCK WALL BOARD ON TOP OF THE ROCK WALL SIDES, FLUSH TO THE TOP OF THE ROCK WALL SIDES, AND ATTACH WITH TWO 2"...
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STEP 13: ROCK WALL 1: FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5/16 X 1-1/2" HEX BOLTS AND 5/16" WASHERS. 2: DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T-NUTS AT THIS TIME. GREEN BRACKET 5/16"...
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STEP 14: ROCK WALL 1: FIND TEN ROCKS AND THIRTY 1-1/4" PAN HEAD SCREWS WITH WASHERS. 2: MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS. THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL. NOTE: THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL.
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STEP 15: ATTACHING THE ROCK WALL 1: PLACE THE ROCK WALL INTO POSITION ON THE FORT AS SHOWN BELOW. USING THE 90 BRACKETS AS A TEMPLATE; DRILL A 3/8” HOLE THROUGH THE FRONT FACE BOARD. THE BOTTOM OF THE GREEN BRACKETS SHOULD BE APPROXIMATELY 3/4"...
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STEP 16: LADDER 2 X 4 X 66" 1: FIND TWO 2 X 4 X 66" LADDER SIDES. LADDER SIDE 2: POSITION THE LADDER SIDES SO THAT THE T-NUT SLOTS IN THE BOARDS ARE FACING EACH OTHER AND ARE PARALLEL. 3: INSERT T-NUTS INTO THE OUTSIDE OF THE LADDER SIDES AND SET WITH A HAMMER.
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STEP 17: LADDER TO FORT 1: CENTER THE LADDER IN THE OPENING OF THE REAR FACE BOARD ON THE REAR OF THE FORT AS SHOWN BELOW. THE BOTTOM OF THE 90 BRACKETS SHOULD BE 3/4" ABOVE THE BOTTOM OF THE REAR FACE BOARD. USING THE LADDER BRACKETS AS A TEMPLATE, DRILL A 3/8”...
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STEP 18: CENTER POST FRONT/REAR 1: HAMMER A T-NUT INTO THE HOLE OF EACH 2 X 4 X 28-9/16" CENTER POST FRONT/REAR. 2: PLACE THE CENTER POSTS INSIDE THE RAILINGS AT THE FRONT AND REAR OF THE PLAYSET. LINE UP THE HOLES IN THE CENTER POSTS WITH THE HOLES IN THE RAILINGS. 3: FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5/16"...
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DEVIATION 1 DO NOT INSTALL PANEL SLATS ON THE SWING BEAM SIDE IN THE NEXT STEP.
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STEP 19: PANEL SLATS 1: FIND TWENTY-ONE 5/4 X 2-5/8 X 28-1/4" PANEL SLATS. 2: PRE-DRILL THE SLATS 1" FROM EACH END ON CENTER WITH A 1/8" DRILL BIT. 3: INSTALL THE PANEL SLATS AT EQUAL LENGTHS. SEE DETAIL BELOW FOR MEASUREMENTS. 4: ATTACH THE PANEL SLATS TO THE FORT WITH 2"...
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STEP 20: ROOF SUPPORT ASSEMBLIES 1: LOCATE TWO 2 X 4 X 51-1/8" ROOF SUPPORT (LEFT), TWO 2 X 4 X 51-1/8" ROOF SUPPORT (RIGHT) AND TWO 5/4 X 6 X 10" ROOF PEAK SUPPORT PIECES. 2: FIND A FLAT SURFACE TO WORK ON. LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP.
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STEP 20A: INSTALLING ROOF SUPPORT ASSEMBLIES 1: PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET. CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES. 2: ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE CORNER POSTS WITH 5/16" X 4-1/2" HEX BOLTS AND 5/16"...
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STEP 21: SWING BEAM PLATE 1: PLACE THE SWING BEAM PLATE ON TOP OF THE SWING BEAM SUPPORT, LINING UP THE PILOT HOLES. 2: FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT USING 3-1/2" CARRIAGE BOLTS ON TOP, AND 3/8" LOCK NUTS WITH 3/8"...
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STEP 22: IRON DUCTILE SWING HANGERS 1: LINE UP THE HOLES OF THE IRON DUCTILE SWING HANGERS WITH THE HOLES IN THE SWING BEAM. IF YOUR BEAM IS BOWED SLIGHTLY PLACE THE BOW SIDE UP; THE SWING HANGERS WILL BE ON THE BOTTOM. 2: FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7"...
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STEP 23: ATTACH SWING LEGS TO BRACKET 1: PLACE THE 4 X 4 X 108" SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET. 2: FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3/8 X 3-1/2" LAG SCREWS AND 3/8" WASHERS. SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET...
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STEP 24: REST SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1: REST THE SWING BEAM ON TOP OF THE FORT RAILINGS. THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE. 2: SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM.
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DETOUR 1 GO TO APPENDIX AND FOLLOW STEP 21 OF SKYLOFT INSTRUCTIONS. RETURN HERE AND THEN SKIP STEP 25.
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STEP 25: MOUNT SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE SWING BEAM BRACKET USING 7" CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM. 2: PLACE THE CHANNEL BRACKET UNDERNEATH THE SWING BEAM BRACKET. 3: FASTEN THE 3/8"...
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STEP 26: MOUNT SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP. 1: HAVE ONE PERSON WALK THE SWING BEAM OUT TO THE END OF THE FORT FROM INSIDE THE FORT WHILE THE OTHER PERSON CARRIES IT BY THE LEGS. 2: LINE UP THE PILOT HOLE AT THE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE.
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STEP 27: LEVEL SWING BEAM 1: PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL. IMPORTANT NOTE: THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND (DOWN SLOPE).
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DETOUR 2 GO TO APPENDIX AND FOLLOW STEP 23 OF SKYLOFT INSTRUCTIONS. RETURN HERE AND THEN SKIP STEP 28.
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STEP 28: SWING LEG CROSS-MEMBER 1: POSITION THE 2 X 4 X 58" SWING LEG CROSS-MEMBER AGAINST THE SWING BEAM LEGS. 2: LEVEL CROSS-MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS-MEMBER HOLES. 3: USE 3/8 X 3-1/2" LAG SCREWS WITH 3/8" WASHERS TO SECURE THE CROSS-MEMBER TO THE SWING BEAM LEGS. 3/8 X 3-1/2"...
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DETOUR 3 GO TO APPENDIX AND FOLLOW STEPS 1-16A OF SKYLOFT INSTRUCTIONS. YOU WILL NEED TO USE STEPS 29-31 IN THE MAIN MANUAL TO SEE HOW TO CONSTRUCT THE MAIN ROOF.
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STEP 29: ROOF STARTERS 1: PLACE THE 1 X 4 X 47-1/2" GROOVE-ONLY ROOF STARTER BOARDS AT THE PEAK OF THE ROOF. THE HOLES IN THE ROOF STARTERS SHOULD BE APPROXIMATELY CENTERED (SEE BELOW) ON THE ROOF SUPPORTS, AND THE FLAT ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING.
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STEP 30: ROOF PEAK 1: PLACE THE 47-1/2" ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS. 2: FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH #8 X 1-1/4" WOOD SCREWS. #8 X 1-1/4" WOOD SCREW 47-1/2" ROOF PEAK...
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STEP 31: ROOF NOTE: THE SMALL PICTURE BELOW IS A GENERIC VIEW OF A PLAY SET IN OUR 1500 MODEL LINE. TYPICALLY THE ROCK WALL AND/OR SLIDE IS LOCATED ON THE FRONT OF THE 1500 SERIES PLAY SETS. THE BIG PICTURE BELOW SHOWS THE RIGHT SIDE ROOF WITH THE DORMER AND CHIMNEY.
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STEP 32: HANGING THE SWINGS 1: START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM. 2: ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP. 3: ADJUST HEIGHT AS NEEDED. SPRING CLIP SWING CHAIN...
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STEP 33: SAFETY BOARD 1: MEASURE 24" FROM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT. MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS. ATTACH THE 2 X 4 X 47-1/2" SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5/16 X 3-1/2"...
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STEP 34: PICNIC TABLE 1: LOCATE TWO 2 X 4 X 14-3/4" PT TOP SUPPORTS, TWO 2 X 4 X 27-1/2" PT SEAT SUPPORTS, TWO 2 X 4 X 32-1/2" PT LEGS AND TWO 5/4 X 3 X 13-1/4" PICNIC TABLE SLATS. 2: FOR THE LEFT SIDE ASSEMBLY, PLACE A 2 X 4 X 14-3/4"...
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STEP 35: PICNIC TABLE 1: MEASURE UP 26-3/8" FROM THE BOTTOM OF THE CORNER POSTS ON THE RIGHT SIDE OF THE PLAYSET. MAKE MARKS ON THE INSIDE OF THE CORNER POSTS WITH A PEN OR PENCIL AT 26-3/8". 2: PLACE THE TOP OF THE RIGHT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT FRONT CORNER POST. ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH #8 X 3"...
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STEP 36: PICNIC TABLE 1: LOCATE FOUR 5/4 X 6 X 43" PT TOP AND SEAT BOARDS. 2: CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS. 3: FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH #8 X 2-1/2" WOOD SCREWS. 5/4 X 6 X 43"...
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STEP 37: MOUNTING THE SLIDE 1: PLACE THE SLIDE IN THE OPENING AT THE FRONT-LEFT OF THE FORT. LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK. 2: PREDRILL 1/8" HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS. 3: ATTACH THE SLIDE TO THE DECK BOARDS WITH 1-1/4"...
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DETOUR 4 GO TO APPENDIX AND FOLLOW STEPS 17-20 OF SKYLOFT INSTRUCTIONS. FOLLOW THE REMAINDER OF THE MAIN MANUAL SKIPPING STEPS 38, 40, 41.
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STEP 38: MOUNTING THE TELESCOPE 1: WITH THE 1-1/4" WOOD SCREWS PROVIDED IN THE TELESCOPE BAG, FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE OF THE CENTER POST. 2: PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET. 3: FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH THE 1-1/4"...
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STEP 39: INSTALLING CLIMBING ROPE 1: TIE A KNOT AT ONE END OF THE 10' ROPE AND THREAD IT THROUGH THE HOLE IN THE TOP PANEL BOARD. 2: THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD. TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND.
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STEP 40: TIC TAC TOE ASSEMBLY 1: LOCATE THE TIC TAC TOE BOX. 2: FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7. 3: LOCATE TWO 5/4 X 3 X 17-1/2" TIC TAC TOE MOUNTS. 4: USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS.
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STEP 41: TIC TAC TOE INSTALLATION 1: PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE INSIDE. THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4" OFF THE DECK. 2: ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH #8 X 1-3/4" WOOD SCREWS. SWING BEAM TIC TAC TOE WITH BOARDS...
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STEP 42: SAFETY HANDLES 1: LOCATE THE SAFETY HANDLE BAG. 2: ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD. 3: ATTACH EACH SAFETY HANDLE TO THE CENTER/CORNER POSTS WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES.
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STEP 43: FLAG KIT 1: PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT. 2: ATTACH THE BASE OF THE FLAG WITH THE 1/2" PHILLIPS HEAD SCREWS PROVIDED. FLAG 1/2" PHILLIPS HEAD SCREW...
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STEP 44: SANDBOX SEATS AND PLATES 1: PLACE THE 5/4 X 6 X 22" SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW. 2: ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH #8 X 2" WOOD SCREWS. 3: LOCATE THE NAME PLATE FOR YOUR PLAY SET.
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STEP 45: PLASTIC SUNBURST 1: LOCATE TWO PLASTIC SUNBURST PIECES. 2: PLACE THE SUNBURST UNDER THE ROOF OVERHANG. FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS. 3: ATTACH THE PLASTIC SUNBURST WITH SIX #8 X 2" WOOD SCREWS ALONG THE SIDES. ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH #8 X 2-1/2"...
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STEP 46: GROUND STAKES 1: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE. DO NOT HOLD THE UPPER PORTION OF THE STAKE AFTER THE FIRST COUPLE OF HITS OR IT MAY VIBRATE HARSHLY AGAINST YOUR HAND. IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG.
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STEP 47: STEERING WHEEL 1: GO TO THE REAR CENTER POST ON THE DECK. 2: DRILL A 3/16" DIAMETER HOLE BY 1" DEEP LOCATED 1" BELOW THE T-NUT INTO THE REAR CENTER POST. 3: PLACE THE SPACER INSIDE THE STEERING WHEEL. 4: SECURE THE STEERING WHEEL TO THE REAR CENTER POST WITH THE WASHER AND THE LAG SCREW PROVIDED.
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STEP 48: MONKEY BARS 1: GO TO THE RIGHT SIDE OF THE PLAYSET. 2: MEASURE DOWN 7" FROM THE BOTTOM OF THE 2 X 6 X 47-1/2" PANEL BOARD AND MAKE A MARK ON EACH OF THE CORNER POSTS. 3: PLACE THE BOTTOM OF THE 4 X 4 X 47-1/2" MONKEY BAR SUPPORT ON THE MARKS. 4: FASTEN THE MONKEY BAR SUPPORT TO THE CORNER POSTS WITH TWO 3/8"...
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STEP 49: ASSEMBLING THE LADDER 1: SEE FRONT SIDE BELOW. START WITH THE 4 X 4 X 86-1/2"L LADDER SIDES. WITH THE LARGE HOLES FACING YOU INSTALL A TEE NUT INTO THE TWO SMALL HOLES AT THE END OF EACH SIDE. 2: SEE FRONT SIDE BELOW.
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STEP 50: ASSEMBLING THE MONKEY BAR ASSEMBLY 1: PLEASE NOTE: THERE IS A LEFT AND RIGHT MONKEY BAR RUNNER (See bottom left pictures below) 2: START WITH THE 4 X 4 X 70" MONKEY BAR RUNNERS. WITH THE FIVE LARGE HOLES FACING YOU INSTALL A 5/16"...
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STEP 51: ATTACHING THE LADDER TO THE MONKEY BAR ASSEMBLY 1: LOCATE TWO 8-5/8" W X 6-1/2"H MONKEY BAR PLATES, EIGHT 5/16" X 3-1/2"L HEX BOLTS AND EIGHT 5/16" FLAT WASHERS. LOOSELY ATTACH THE LADDER ASSEMBLY TO THE MONKEY BAR ASSEMBLY WITH THE MONKEY BAR PLATES.
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STEP 52: ATTACHING THE MONKEY BARS 1: CENTER THE MONKEY BAR ASSEMBLY ON TOP OF THE 4 X 4 X 47-1/2" MONKEY BAR SUPPORT. THE COUNTERSUNK HOLES IN THE MONKEY BAR ASSEMBLY SHOULD FACE UP. 2: THE END OF THE MONKEY BAR ASSEMBLY SHOULD BE FLUSH AGAINST THE PANEL SLATS. NOTE: IF THE LAND SLOPES DOWN AWAY FROM THE PLAYSET THE LADDER CAN ACCOUNT FOR UP TO A 5-5/8"...
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STEP 53: ATTACHING THE SAFETY HANDLES 1: LOCATE THE TWO GREEN SAFETY HANDLES, FOUR #14 X 1-1/4" PAN HEAD SCREWS AND FOUR 1/4" FLAT WASHERS. 2: ATTACH EACH SAFETY HANDLE TO THE LADDER SIDE WITH TWO #14 X 1-1/4" PAN HEAD SCREWS AND TWO 1/4"...
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STEP 54: TIRE SWING 1: PLACE THE 4 X 4 X 72" TIRE SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET. 2: FASTEN THE TIRE SWING LEGS TO THE SWING LEG BRACKET WITH 3/8" X 3-1/2" LAG SCREWS AND 3/8"...
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STEP 55: TIRE SWING 1: LINE UP THE HOLES OF THE TIRE SWIVEL WITH THE HOLES IN THE TIRE SWING BEAM. 2: FASTEN THE TIRE SWIVEL TO THE TIRE SWING BEAM USING 3/8" X 7" CARRIAGE BOLTS WITH TORQUE WASHERS, AND 3/8" WASHERS WITH 3/8" LOCK NUTS. 3: PLACE BOLT CAPS OVER EXPOSED THREADS.
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STEP 56: TIRE SWING BRACKETS 1: INTERLOCK THE TIRE SWING CORNER BRACKETS AS SHOWN BELOW. 2: PLACE THE BRACKETS OVER THE END OF THE TIRE SWING AND LINE UP THE RECTANGULAR HOLES WITH THE HOLES IN THE SWING BEAM. 3: FASTEN THE BRACKETS TO THE END OF THE TIRE SWING BEAM WITH 3/8" X 4-1/2" CARRIAGE BOLTS, 3/8"...
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STEP 57: TIRE SWING 1: FASTEN THE TIRE SWING BEAM TO THE SWING BEAM BRACKET USING 3/8" X 7" CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE TIRE SWING BEAM, AND 3/8" LOCK NUTS WITH 3/8" WASHERS FROM UNDERNEATH. PLACE A BOLT CAP OVER ANY EXPOSED THREADS. 2: PREDRILL AN 11/64"...
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STEP 58: TIRE SWING 1: PLACE THE TIRE SWING BEAM ABOUT 1/4" TO 1/2" ABOVE THE BOTTOM PANEL BOARD. 2: MAKE THE BRACKETS FLUSH TO THE CORNER POST. MARK AND PREDRILL 9/64" HOLES BY 2" DEEP THROUGH THE BRACKET HOLES INTO THE CORNER POST. 3: FASTEN THE BRACKETS TO THE CORNER POST WITH 5/16"...
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STEP 59: LEVEL TIRE SWING BEAM 1: PLACE A LEVEL ON TOP OF THE TIRE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE TIRE SWING BEAM LEVEL. IMPORTANT: NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND (DOWN SLOPE).
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STEP 60: SWING LEG CROSS-MEMBER 1: POSITION THE 2 X 4 X 47-1/2" TIRE SWING LEG CROSS-MEMBER AGAINST THE SWING LEGS. 2: LEVEL THE TIRE SWING CROSS-MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS-MEMBER HOLES ONTO THE SWING LEGS. PREDRILL 11/64" HOLES AT EACH MARK 2"...
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STEP 61: HANGING THE TIRE SWING 1: START BY ATTACHING THREE SPRING CLIPS TO THE TIRE SWIVEL ON THE SWING BEAM. 2: ATTACH ONE CHAIN AT A TIME TO ONE SPRING CLIP. 3: ADJUST HEIGHT AS NEEDED. THE BOTTOM OF THE TIRE SWING MUST BE AT LEAST 8" OFF THE SURFACE UNDERNEATH IT.
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Chimney and Dormers Hardware Kit 8/10/2015 JH #8 X 2-1/2" WOOD SCREW QTY: 2 #8 X 2" WOOD SCREW QTY: 4 #8 X 1-1/2" WOOD SCREW QTY: 14 #8 X 1-1/4 WOOD SCREW QTY: 6 #2 SQUARE DRIVE BIT QTY: 1 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS.
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PICTURE DESCRIPTION QTY. CHIMNEY LEFT SIDE ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY CHIMNEY FRONT ASSEMBLY...
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PICTURE DESCRIPTION QTY. CHIMNEY REAR ASSEMBLY 5/4X3X6-3/4" CHIMNEY MOUNTING BLOCK DORMER LEFT SIDE ASSEMBLY...
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PICTURE DESCRIPTION QTY. PLASTIC DORMER SUNBURST (07-0031) DORMER RIGHT SIDE ASSEMBLY...
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STEP 1: DORMER 1: OVERLAP THE LEFT DORMER SIDE ONTO THE PEAK SUPPORT OF THE RIGHT DORMER SIDE. 2: MAKE SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3: FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH #8 X 1-1/2" WOOD SCREWS. REPEAT SUBSTEPS 1-3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY.
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STEP 2: DORMER 1: PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES. 2: PREDRILL 7/64" PILOT HOLES BY 1/2" DEEP INTO THE ROOF SIDES AT EACH HOLE LOCATION. 3: INSTALL #8 X 1/2" PAN HEAD SCREWS TO FASTEN THE SUNBURST TO THE ROOF SIDES. REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT THE SECOND DORMER.
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STEP 3: DORMER 1: PLACE THE DORMER ASSEMBLY ON THE ROOF AS SHOWN. 2: FOR 1500 SERIES UNITS LINE UP THE BOTTOM EDGE OF THE PLASTIC SUNBURST WITH THE LOWER EDGE OF THE 8TH ROOF BOARD. 3: CENTER THE DORMER FROM SIDE TO SIDE ON TOP OF THE ROOF. 4: ATTACH THE DORMER TO THE ROOF WITH ONE #8 X 2-1/2"...
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STEP 4: CHIMNEY 1: FIND THE FRONT AND LEFT SIDE OF THE CHIMNEY. 2: ATTACH THE FRONT AND LEFT SIDES OF THE CHIMNEY WITH A 2" WOOD SCREW. USE A 2" WOOD SCREW IN THIS LOCATION CHIMNEY FRONT CHIMNEY LEFT SIDE 1: FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY.
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STEP 5: CHIMNEY 1: ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2" AND 1-1/4" WOOD SCREWS. USE A 2" WOOD SCREW IN THIS LOCATION (EACH SIDE) USE 1-1/4" WOOD SCREWS IN THIS LOCATION (EACH SIDE)
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STEP 6: CHIMNEY 1: FASTEN THE 5/4 X 3 X 6-3/4" CHIMNEY MOUNTING BLOCK TO THE ROOF WITH #8 X 1-1/2" WOOD SCREWS. YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF. USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY. 2: AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK.
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!!READ BEFORE BEGINNING PLAYSET ASSEMBLY - EXTREMELY IMPORTANT!! There will be deviations to the way your playset is constructed due to the addition of this 1542 Skyloft Add On kit. If your playset has a 1525 Treehouse Add on Kit or a 1531 Fort Add On Kit make sure you read through all of those manuals thoroughly before beginning assembly of the playset.
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Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
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This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 166 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
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IMPORTANT SAFETY GUIDELINES This product is recommended for use by children ages 3-11. This product is intended for residential use only and not intended for use in any public setting. A safety surface such as mulch or recycled tire should be used under the play set to prevent injury from falls.
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PRODUCT REGISTRATION - SKY LOFT ADD-ON (1542) - Gorilla Playsets manufactures ™ 3 EASY WAYS TO REGISTER the finest quality products that are designed for outstanding Complete the online registration form at: OPTION 1 http://www.gorillaplaysets.com/register strength and durability. We back...
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IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
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Please review these safety rules regularly with your children. WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. Gorilla Playsets 190 Etowah Industrial Court Canton, GA. 30114...
TABLE OF CONTENTS Safety Guidelines………………………………………..…......…...Pages 3-6 Leveling Fort, General Information and Definitions………………………....Pages 6-9 How to Install T-nuts, Board Identification, Predrill Lag screw Directions and Swing Beam Loading....................Pages 10-14 Site Plan, Required Tool List and Kit Contents..........Pages 15-16 Hardware, Lumber and Accessory Checklists……………………..……..Pages 17-23 Deck Frame……………………………..………...…..........
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Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
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Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
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PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
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Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/PageFiles/122149/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
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2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
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General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
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This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
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Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
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HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
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BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled or stuck into place. Remove the staples and/or tag after the board is installed. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part.
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PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.
SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
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1542 - Overhead with Dimensions Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 48" 29 4 " (DECK) ENTRY 4 " " OPENING " " (DECK) 2 " "...
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REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8”, 9/64”, 11/64” bits. ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)
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11-0115 1542 Hardware PAGE 1 OF 1 REV A: 2/27/2020 JH #8 X 1-1/2" WOOD SCREW QTY: 40 #2 SQUARE DRIVE BIT #8 x 1-3/4" QTY: 1 WOOD SCREW QTY: 8 #8 X 2" WOOD SCREW QTY: 90 #8 X 2-1/2" WOOD SCREW QTY: 60 5/16"...
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11-2027 SUB BRACKET HARDWARE 3/8" X 2-1/2" 3/8" WASHER LAG SCREW QTY: 4 12/09/2015 QTY: 4 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
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1542 PICTURE DESCRIPTION QTY. 1 X 4 X 7-3/16" TONGUE-ONLY ROOF FINISHER 1542A 1 X 5 X 7-3/16" TONGUE-AND- GROOVE ROOF BOARD 1542B 5/4 X 3 X 18" PANEL SLAT-1 1542C 5/4 X 3 X 22-3/4" PANEL SLAT-2 1542D 5/4 X 3 X 31-1/8" PANEL SLAT-3 1542E 5/4 X 4 X 17-1/2"...
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1542 PICTURE DESCRIPTION QTY. 5/4 X 6 X 32-1/2" ENTRY BOARD 1542H 5/4 X 6 X 29-3/4" DECK BOARD 1542I 2 X 4 X 16" END POST 1542J 2 X 4 X 21-1/4" LADDER STEP 1542K 2 X 4 X 25.28" END BOTTOM PANEL BOARD 1542L...
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1542 PICTURE DESCRIPTION QTY. 2 X 4 X 30-7/8" LADDER SIDE 1542O 2 X 4 X 44-1/4" TOP PANEL SUPPORT 1542P 2 X 6 X 12" CONNECTOR BOARD 1542Q 2 X 6 X 20-1/4" CENTER DECK SUPPORT 1542R 2 X 6 X 29-3/4" DECK SUPPORT 1542S 2 X 6 X 29-3/4"...
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1542 PICTURE DESCRIPTION QTY. 4 X 4 X 41-5/16" CORNER POST 1542V 4 X 4 X 72-3/8" SUPPORT POST 1542W...
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PICTURE DESCRIPTION QTY. TELESCOPE TIC TAC TOE (UNASSEMBLED) 07-0010 FLAG KIT 09-1014 SUB BRACKET 11-5017 GRAB HANDLES (2 HANDLES ARE IN ONE BAG) 07-0005 SKYLOFT HARDWARE 11-0115 (NOT SHOWN) SUB BRACKET HARDWARE 11-2027...
STEP 1: DECK FRAME 1: INSTALL BOARDS AS SHOWN BELOW: * NOTE POSITION OF COUNTERBORED HOLES. * NOTE DIRECTION OF NOTCH. 1542S DECK SUPPORT " 1542R CENTER DECK SUPPORT 1542S DECK SUPPORT 8 " COUNTERBORED HOLES TOWARDS THE INSIDE OF THE FRAME. #8 X 2-1/2"...
STEP 3: CORNER POSTS 1: INSTALL BOARDS AS SHOWN BELOW. * NOTE POSITION OF COUNTERBORED HOLES. * NOTE: CORNER POSTS, MUST BE 90 DEGREES FROM DECK SUPPORT BEFORE SECURING WITH WOOD SCREWS. 1542V 1542V CORNER POST CORNER POST 5/16" WASHER 5/16"...
STEP 5: ATTACHING BRACES TO DECK FRAME 1: INSTALL BOARDS AS SHOWN BELOW. NOTE: MAKE SURE CORNER POSTS ARE 90 DEGREES FROM DECK SUPPORT BEFORE SECURING WITH WOOD SCREWS. 5/16" WASHER 5/16" X 4-1/2" HEX BOLT 5/16" T-NUT 90° 90° #8 X 2-1/2"...
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STEP 5A: MOUNTING THE PLATFORM TO SWING BEAM 1: SET THE PLATFORM ON TOP OF THE SWING BEAM AND USE THE NOTCHES TO CENTER IT AS SHOWN BELOW. FLUSH...
STEP 6: SUPPORT POSTS 1: ATTACH SUPPORT POSTS AS SHOWN BELOW. * NOTE: MAKE SURE SUPPORT POSTS ARE 90 DEGREES FROM DECK SUPPORT BEFORE SECURING WITH WOOD SCREWS. * NOTE POSITION OF COUNTERBORED HOLES. 1542W 1542W SUPPORT POST SUPPORT POST 5/16"...
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STEP 7: LADDER 1: ASSEMBLE LADDER AS SHOWN BELOW: 1542O LADDER SIDE 1542K 1542O LADDER STEP LADDER SIDE #8 X 2" WOOD SCREWS TOP OF LADDER STEP SHOULD BE FLUSH TO BOTTOM/SIDE OF NOTCH.
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STEP 8: ATTACHING LADDER TO POSTS. 1: ATTACH LADDER ASSEMBLY IN BETWEEN SUPPORT POSTS AS SHOWN BELOW. NOTE: MAKE SURE LADDER ASSEMBLY IS FLUSH TO SUPPORT POSTS. THE BOTTOM OF THE LADDER AND THE BOTTOM OF THE SUPPORT POST SHOULD BE SITTING ON TOP OF DECK BEFORE SECURING WITH WOOD SCREWS.
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STEP 9: SECURING TO FORT. *IMPORTANT* - CENTER THE POSTS EQUALLY BEFORE INSTALLING LAG SCREWS INTO POSTS. PRE-DRILL 11/64"PILOT HOLES AT ALL LOCATIONS BEFORE INSTALLING LAG SCREWS. 1: SECURE SUPPORT POSTS TO SWING BEAM MOUNT AS SHOWN BELOW. 2: SECURE ANGLE SUPPORTS TO SWING BEAM AS SHOWN BELOW. POST 3/8"...
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STEP 9A: POST BOTTOM ATTACHMENT 1: CAREFULLY DRILL 3/8" HOLES THROUGH THE BOTTOM PANEL BOARD USING THE POST HOLES AS A GUIDE. 2: INSTALL T-NUTS. 3: FASTEN AS SHOWN. POSTS DRILL 3/8" HOLES USING POST HOLES AS A GUIDE. 5/16" T-NUT BOTTOM PANEL BOARD...
STEP 10: DECK BOARDS 1: PLACE ALL DECK BOARDS ON DECK SUPPORTS FIRST. MAKE SURE ALL BOARDS ARE EVENLY SPACED AND FLUSH TO THE CORNER POSTS. 1542I DECK BOARD #8 X 2" WOOD SCREW...
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STEP 11: ATTACHING PANEL SUPPORTS 1: INSTALL BOARDS AS SHOWN BELOW. * NOTE COUNTERBORED HOLE POSITIONS. 1542N 5/16" T-NUT 5/16" WASHER END PANEL SUPPORT 5/16" X 4-1/2" HEX BOLT 1542P TOP PANEL SUPPORT 1542N END PANEL SUPPORT COUNTERBORED HOLE TOWARDS THE TOP COUNTERBORED HOLE TOWARDS THE BOTTOM 1542N...
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STEP 11A: SECURING RAILS. 1: ENSURE ALL RAILS ARE SQUARE BEFORE SECURING TO THE POSTS. 2: SECURE WITH WOOD SCREWS. 90° 90° #8 X 2-1/2" WOOD SCREW 2 SCREWS HERE...
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STEP 12: FRONT PANEL ASSEMBLY 1: INSTALL BOARDS AS SHOWN BELOW. #8 X 2-1/2" WOOD SCREW 1542M END TOP PANEL BOARD 1542J END POST 1542M 1542J END TOP PANEL BOARD END POST FLUSH 4 " FLUSH 8 " FLUSH...
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STEP 13: FRONT PANEL & BOTTOM PANEL BOARD 1: INSTALL T-NUTS ON THE INSIDE OF THE END POSTS WHERE SHOWN. 2: INSTALL BOARDS AS SHOWN BELOW. 5/16" X 2-1/2" HEX BOLT 5/16" T-NUT 5/16" WASHER 5/16" X 2-1/2" HEX BOLT 5/16"...
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STEP 15: CONNECTOR BOARDS TO FORT 1: INSTALL BOARDS AS SHOWN BELOW. #8 X 2-1/2" WOOD SCREW 5/16" X 3" LAG SCREW 5/16" WASHER END FLUSH TO SIDE OF DECK SUPPORT. TOP FLUSH TO BOTTOM OF DECK. 1542Q CONNECTOR BOARDS...
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STEP 16: INSTALLING PLAY SET WOOD ROOF 1: COMPLETE WOOD ROOF INSTALLATION ON THE RIGHT SIDE OF YOUR PLAY SET AS SHOWN IN YOUR MAIN PLAY SET INSTRUCTION MANUAL. 2: THE CHIMNEY WILL BE INSTALLED ON THE RIGHT SIDE OF THE ROOF AS SHOWN BELOW. 3: INSTALL 4 ROOF BOARDS ON THE LEFT SIDE OF YOUR PLAY SET AS SHOWN BELOW.
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STEP 17: ENTRY BOARD 1: INSTALL ENTRY BOARD BETWEEN THE SHORT ROOF BOARDS, FLUSH TO THE BOTTOM OF THE LONG ROOF BOARD. #8 X 2" WOOD SCREWS 1542H (TOP) ENTRY BOARD FLUSH TO BOTTOM EDGE OF LONG ROOF BOARD. #8 X 2-1/2" WOOD SCREW (BOTTOM)
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STEP 17A: TIC TAC TOE ASSEMBLY 1: FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7. 2: USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS. EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT.
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STEP 17B: TIC TAC TOE ASSEMBLY 1: PLACE THE TIC TAC TOE ASSEMBLY ON THE INSIDE OF THE PANEL SLATS AS SHOWN IN THE BOTTOM IMAGE. 2: PLACE THE TOP OF THE TIC TAC TOE BOARD 4" DOWN FROM THE TOP OF THE PANEL SLAT.
STEP 18: ACCESSORIES 1: INSTALL THE ACCESSORIES BELOW USING THE INSTRUCTIONS INCLUDED WITH THEM FOR ASSEMBLY. USE THE BOTTOM IMAGES BELOW FOR PLACEMENT. FLAG ASSEMBLIES TELESCOPE FLAG PLACEMENT 9" " TELESCOPE PLACEMENT 3" 3"...
STEP 19: PANEL SLATS AT DECK 1: LOCATE THE 5/4 X 3 X 28-1/4" PANEL SLATS FROM THE MAIN PLAYSET PARTS BOXES. 2: EQUALLY SPACE A PANEL SLAT BETWEEN THE CORNER POST AND THE SUPPORT POST ON EACH SIDE. 3: FASTEN EACH SLAT WITH #8 X 2" WOOD SCREWS.. SUPPORT POST CORNER...
STEP 20: GRAB HANDLES 1: PLACE THE GRAB HANDLES AS SHOWN AND FASTEN THEM WITH THE HARDWARE THAT IS INCLUDED WITH THEM. 8 " GRAB HANDLES GRAB HANDLES...
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STEP 21: MOUNT SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE SWING BEAM BRACKET USING 7" CARRIAGE BOLTS WITH ONE TORQUE WASHER AND THE SUB BRACKET ON TOP OF THE SWING BEAM, AND THE CHANNEL BRACKET, 3/8" LOCK NUTS WITH 3/8" WASHERS FROM UNDERNEATH.
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STEP 22: LEVEL SWING BEAM 1: PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL. IMPORTANT NOTE: THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND (DOWN SLOPE).
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STEP 23: SWING LEG CROSS-MEMBER 1: POSITION THE 2 X 4 X 58" SWING LEG CROSS-MEMBER AGAINST THE SWING BEAM LEGS. 2: LEVEL CROSS-MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS-MEMBER HOLES. 3: USE 3/8 X 3-1/2" LAG SCREWS WITH 3/8" WASHERS TO SECURE THE CROSS-MEMBER TO THE SWING BEAM LEGS. 4: CHOOSE TWO HOLES IN THE SUB BRACKET THAT DO NOT INTERFERE WITH THE OTHER LAG SCREWS IN THE SWING LEG.
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