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INSTALLATION and OPERATION MANUAL
Submersible Dry Pit Sewage Ejector
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
Series:
Series:
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
6DSE-L, 1150RPM
6DSE-L, 1750RPM
CAUTION ! Pumps build up heat and
pressure during operation-allow time for
pumps to cool before handling or servicing.
Form No. 103701-Rev. G
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Table of Contents
Related Manuals for Barnes 6DSE-L Series
Summary of Contents for Barnes 6DSE-L Series
- Page 1 Manual Index BARNES BARNES ® INSTALLATION and OPERATION MANUAL Submersible Dry Pit Sewage Ejector Series: 6DSE-L, 1150RPM Series: 6DSE-L, 1750RPM CAUTION ! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. IMPORTANT! Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
SEAL TOOL KIT ( see parts list) PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 2002, 4/05, 4/06, 9/06 Alteration Rights Reserved... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: PUMP DISCHARGE ..6” 125lb, Horizontal CORD ENTRY ....25 Ft. (7.6m) Cord, Epoxy sealed PUMP SUCTION .... 6” 125lb, Flange w/ 6” (152mm) housing with secondary pressure Cleanout grommet for sealing and strain relief LIQUID TEMPERATURE . - Page 5 inches (mm)
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Page 6: General Information
B-4) Service Centers: stop the pump. In the event of an overload, the source of this For the location of the nearest Barnes Service Center, check condition should be determined and rectifi ed immediately. DO your Barnes representative or Crane Pumps & Systems, Inc.,... -
Page 7: Electrical Data
Included at the end of this manual is a start-up report sheet, Inspect suction elbow cleanout for excessive build-up or this sheet is to be completed as applicable. Return one copy clogging, service per section F-5. to Barnes and store the second in the control panel or with MODEL VOLT NEMA... -
Page 8: Service And Repair
SECTION F: SERVICE AND REPAIR Important! - Do not overfi ll oil! Overfi lling of motor housing with oil can cre- NOTE: All item numbers in ( ) refer to Figures 7, 8 and 9. ate excessive and dangerous hydraulic pressure which can destroy the pump and CAUTION ! - Before servicing and/or create a hazard. - Page 9 F-2) Impeller and Volute Service: Important ! F-2.1) Disassembly and Inspection: All parts must be clean before reassembly. To clean out volute (26) or replace impeller (28), or replace wear ring (31), disconnect power, remove hex nuts (20) and F-3.2) Reassembly: vertically lift motor and seal assembly from body (26).
- Page 10 FIGURE 2 Seal - Clean and oil seal cavities in bearing bracket (21) Make sure driving lugs in retainer are matched in rotating and seal plate (25). Lightly oil (DO NOT use grease) outer member. Place spring (46C) over shaft and in place on rotat- surface of inboard stationary member (46E) and outboard ing member (4E), making sure it is seated in retainer and not stationary member (46A).
- Page 11 Reassemble by placing pump assembly on base (59) and as- THREE PHASE 480-600 VOLT AC THREE PHASE 480-600 VOLT AC semble lockwashers (66) and hex nuts (70) through base and Power Cable Power Cable Motor Lead Number Motor Lead Number into pump body.
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Page 12: Replacement Parts
SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the follow- ing information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. -
Page 13: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 14: Cross-Section (Fig. 7)
6DSE-L Pump Series FIGURE 7... -
Page 15: Exploded View (Fig. 8 & 9)
6DSE-L Pump Series FIGURE 8... -
Page 16: Returned Goods Policy
FIGURE 9 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... -
Page 17: Parts List
6DSE-L Pump Series PARTS KITS Seal Repair Kit...P/N-085205 ( ) 10d, 10h, 11, 32, 33, 34, 35, 41, 42, 46 Overhaul Kit....P/N-085208 ( ) 3, 5, 10d, 10h, 10l, 11, 12, 16, 17, 18, 32, 33, 34, 35, 41, 42, 46, 47, 54 Seal Tool Kit....P/N-085738 Pressure Gauge Kit...P/N-085343 PARTS LIST... - Page 18 087410 Volute 039934 Caplug See Table 3 Impeller, Cast Iron 084122 Wear Ring 052093 Diaphragm 053532 Shaft Key 3/8 Sq. x 1-3/4 lg. Stainless 11-102-1 Socket Head Screw 5/8-11 x 1-1/2” Lg. 18-8 Stainless 4588-SS Impeller Washer .656 x 1.812 Stainless 002603 Lockwasher, 5/16 Steel 8,10,12,16HP - 1150RPM...
- Page 19 TABLE 3 - IMPELLERS ITEM #28 8 - 20HP 60HP DIAMETER IN INCHES PART NUMBER DIAMETER IN INCHES PART NUMBER 14.75 - 20HP 1150 084887 14.88 084888 14.62 084887TA 14.75 084888TA 14.50 084887TB 14.62 084888TB 14.38 084887TC 14.50 084888TC 14.25 084887TD 14.38 084888TD...
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Page 20: Warrant
Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state. -
Page 21: Start-Up Report
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: http://www.cranepumps.com/ProductRegistration/ If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. - Page 22 Notes...