They replace neither testing of the complete machine or system prior to the initial start-up nor their periodic testing by a competent person. The checklists contain minimum testing requirements. Depending on the application, other tests may be necessary. Leuze electronic ML2R-SR4...
Make certain that the safety relay is correctly connected and that the protective function of the protec- tive device is ensured. Make certain that, during all conversions, maintenance work and inspections, the system is securely shut down and protected against being restarted. Leuze electronic ML2R-SR4...
The manufacturer of the machine is responsible for: • Safe machine construction • Safe implementation of the safety relay • Imparting all relevant information to the operating company • Adhering to all regulations and directives for the safe starting-up of the machine Leuze electronic ML2R-SR4...
• Adhering to all regulations and directives for labor protection and safety at work • Regular testing by competent persons Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • Safety relay is not used as intended. • Safety notices are not adhered to.
No new cables need to be laid from the machine to the switch cabinet. The safety sensor can be connected directly to the ML2R-SR4 adapter box. The cable that was connected to the COMPACTplus can be connected directly to the ML2R-SR4 adapter box.
The MLD 530 expects the muting enable signal from the control. Contactor monitoring Contactor monitoring is not activated. Automatic restart Reset takes place on the MLD 530, the MSI-SR4B-02 integrated in the adapter box works in automatic restart mode. Leuze electronic ML2R-SR4...
The safety relay in the adapter box is fully prewired. Install the adapter box at a suitable position close to the COMPACTplus safety sensor . Connect the COMPACTplus safety sensor to the adapter box. Start up the safety sensor again. Leuze electronic ML2R-SR4...
• Relay switching contacts are fused/protected externally according to their specifications (see table 12.1). Circuit plan CompactPlus Hirschmann CB-LDH-xxxxx-12GF Hirschmann CB-LDH-xxxxx-12GF or 1,5mm² Leuze electronic MSI-SR4B-02 CB-M12-2000E-8GF MLD530 - Betriebsart 5 Figure 6.1: Circuit plan – ML2R-SR4 Leuze electronic ML2R-SR4...
If the active protective field is not clear, select a different procedure . Make certain that there are no people in the danger zone. Press the start/restart button and release it again (after 0.06 … 2 s). The safety relay switches back to the “ON” state. Leuze electronic ML2R-SR4...
Install the connection cables for machine control in such a way that no cross faults can occur, e.g. pro- tected installation in a cable duct. 8.1.1 Checklist – initial start-up Interval: once, prior to the initial start-up and following modification Tester: competent person Leuze electronic ML2R-SR4...
Page 14
Is the safety relay/Are the safety sensors effective during the entire dangerous move- ment of the machine? Are the notices for daily testing of the safety sensor legible to the operating personnel and are they located in a highly visible location? Store this checklist with the machine documents. Leuze electronic ML2R-SR4...
Does the start/restart interlock prevent the automatic start-up of the machine after the protective sensor/safety relay has been switched on or activated? Interrupt a light beam of the protective sensor with a test object during operation. Is the dangerous movement shut down immediately? Leuze electronic ML2R-SR4...
Service and support 24-hour on-call service at: +49 (0) 7021 573-0 Service hotline: +49 7021 573-123 E-mail: service.protect@leuze.de Return address for repairs: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Leuze electronic ML2R-SR4...
Max. input current 100 mA Admissible input line resistance < 30 Operating temperature 0° … +55°C Storage temperature - 25° … +70°C Overvoltage category acc. to VDE 0110 part 1 III for rating voltage 300 V AC Leuze electronic ML2R-SR4...
Page 20
Degree of protection IP 65 Permissible wire gauge screw terminals 0.2…2.5 mm (AWG 24-12) Permissible wire gauge spring-cage terminals 0.2…1.5 mm (AWG 24-16) Dimensions (H x W x D) 90 mm x 120 mm x 160 mm Leuze electronic ML2R-SR4...