PCB Piezotronics IMI Sensors 642A62 Operating Manual

PCB Piezotronics IMI Sensors 642A62 Operating Manual

Industrial 4-20ma

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Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
"Lifetime Warranty Plus" on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine
calibration
of
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Manual 21354 Rev E
ECN 50523
sensors
and
associated
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: (800) 828-8840
24-hour SensorLine: (716) 684-0001
General inquiries:
info@pcb.com
Repair inquiries:
rma@pcb.com
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

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Summary of Contents for PCB Piezotronics IMI Sensors 642A62

  • Page 1  Assistance is needed to safely operate equipment  PCB Piezotronics is an ISO-9001 certified company whose Damage is visible or suspected  calibration services are accredited by A2LA to ISO/IEC Equipment fails or malfunctions 17025, with full traceability to SI through N.I.S.T.
  • Page 2 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
  • Page 3 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 4 Component Name Hazardous Substances Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 5 Model 642/643/647/648 A Series Industrial 4-20mA Sensor Operating Guide with Enclosed Warranty Information 3425 Walden Avenue, Depew, New York 14043-2495 Phone (716) 684-0003 Fax (716) 684-3823 Toll Free Line 1-800-959-4IMI MANUAL NUMBER: 25778 MANUAL REVISION: C ECN NUMBER: xxxxx...
  • Page 6: Table Of Contents

    Table of Contents Introduction ........................Page 3 General Features Dimension Drawing......................Page 4 Operation and Wiring....................... Page 5 Standard Wiring Taking Measurements RV Option TO Option Installation........................Page 9 ESD Sensitivity ......................Page 10 Warranty/Servicing Warranty, Service & Return Procedure................Page 11 Customer Service ......................
  • Page 7: Introduction

    Introduction The Model 642/643/647/648 A Series Industrial 4-20mA Sensors combine the capabilities of a piezoelectric vibration sensor and a 4-20mA vibration transmitter. The sensor outputs a 4-20mA signal that is proportional to the overall velocity or acceleration of the machinery. Ideal for monitoring the vibration of process equipment such as fans, motors and pumps, the output of the sensor is used for process control or predictive maintenance.
  • Page 8: Dimension Drawing

    Dimension Drawing 1.24 [ 31.5] ELECTRICAL CONNECTOR 5/8-24 UNEF-2A 2 - PIN (MIL-C-5015) 1.98[45.7] PIN A: PIN B: POSITIVE NEGATIVE 4-20 mA 4-20 mA 1.41 [35.8] 1.05 [26.7] 7/8 (22) HEX 3/4-16 UNF-2A 1/8" HEX ALLEN KEY REQUIRED MOUNTING STUD MODEL 080A162 1/4-28 UNF-2A (SUPPLIED)
  • Page 9: Operation And Wiring

    Operation and Wiring Standard Wiring The Model 642/643/647/648 A Series operates from a standard 2-wire, 4-20mA loop. If using a loop powered unit, attach the positive (+) input from the power supply to Pin A or Red wire on the sensor and the negative (-) input from the power supply to Pin B or Blue wire of the sensor.
  • Page 10: Taking Measurements

    Taking Measurements When measuring the current output from the unit, use the following formula to calculate the vibration level: Vibration Output = (Measured Output – 4mA) x (Full Scale Vibration Output /16mA) Measured mA 642AX0 642AX1 642AX2 4.00 0.0 ips, pk 0.0 ips, pk 0.0 ips, pk 8.00...
  • Page 11: Rv Option

    RV Option The RV (raw vibration) option includes a 100mV/g ±20% additional output. The accelerometer frequency range is 1 Hz-10 kHz, maximum amplitude of 15 g-pk. Data collectors or analyzers can use this vibration signal for further analysis. Figure 3 – RV wiring For integral cable sensors: 4-20mA Positive BLACK...
  • Page 12: To Option

    TO Option The TO (Temperature Output) option includes an additional independent 4-20mA output for temperature measurement. The temperature range is from -40°C to 125°C with an overall accuracy of ±5%FSO. The imbedded temperature sensor monitors the environment internal to the sensor housing and is situated at approximately mid level.
  • Page 13: Installation

    Installation Installation should be performed per the following detail drawing for best performance. PAGE 9...
  • Page 14: Esd Sensitivity

    Warning 2 – ESD sensitivity This equipment is designed with user safety in mind; however, the protection provided by the equipment may be impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc. Caution 1 – ESD sensitivity Cables can kill your equipment.
  • Page 15: Warranty, Service & Return Procedure

    Warranty IMI instrumentation is warranted against defective material and workmanship for 1 year unless otherwise expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by warranty. If there are any questions regarding power, intended application, or general usage, please consult with your local sales contact or distributor.
  • Page 16: Customer Service

    Customer Service IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you are not completely satisfied with any IMI product, IMI will repair, replace, or exchange it at no charge. You may also choose to have your purchase price refunded.
  • Page 17 All specifications are at room temperature unless otherwise specified. 3425 Walden Avenue, Depew, NY 14043 In the interest of constant product improvement, we reserve the right to change specifications without notice. ® is a registered trademark of PCB Piezotronics, Inc.
  • Page 18 PCB Piezotronics Inc. claims proprietary rights in REVISIONS the information disclosed hereon. Neither it nor any reproduction thereof will be disclosed to others DESCRIPTION without the written consent of PCB Piezotronics Inc. UPDATED NOTE 1 43341 INTEGRAL ARMOR JACKET (MOLDED 2 CONDUCTOR ...
  • Page 19 PCB Piezotronics Inc. claims proprietary rights in REVISIONS the information disclosed hereon. Neither it nor any reproduction thereof will be disclosed to others DESCRIPTION without the written consent of PCB Piezotronics Inc. ADDED METRIC MOUNTING INFORMATION 43341 METRIC MOUNTING HOLE PREPARATION: ...

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