First Choice groen TDB/7 CE Operator's And Service Manual

Steam jacketed kettle

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SPARE PARTS DIAGRAM FOR
Steam Jacketed Kettle
TDB/7 (CE)
First Choice Group
Blakeney Way, Kingswood Lakeside
Cannock, Staffs, WS11 8LD
TEL: 01543 577778 FAX: 01543504141
Email: enquires@firstchoice-cs.co.uk
Web: www.firstchoice-cs.co.uk

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Summary of Contents for First Choice groen TDB/7 CE

  • Page 1 SPARE PARTS DIAGRAM FOR Steam Jacketed Kettle TDB/7 (CE) First Choice Group Blakeney Way, Kingswood Lakeside Cannock, Staffs, WS11 8LD TEL: 01543 577778 FAX: 01543504141 Email: enquires@firstchoice-cs.co.uk Web: www.firstchoice-cs.co.uk...
  • Page 2 IMPORTANT INFORMATION - KEEP FOR OPERATOR - IMPORTANT INFORMATION - OPERATOR AND SERVICE MANUAL OM/SM-TDB/7(CE) Part Number 128433 INTERNATIONAL MODEL: TDB/7 (CE) Steam Jacketed Kettle Self-Contained Electric heated Table top mounted Stainless Steel Tilting Crank Tilt Model Pull Tilt Model THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
  • Page 3: Important Operator Warnings

    OM/SM-TDB/7(CE) IMPORTANT — READ FIRST — IMPORTANT THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH THE INSTALLATION AND SERVICING INSTRUCTIONS AND NATIONAL REGULATIONS IN FORCE AT THE TIME. PARTICULAR ATTENTION MUST BE PAID TO THE FOLLOWING: I.
  • Page 4 OM/SM-TDB/7(CE) WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS A MINIMUM OF 2-3”...
  • Page 5: Table Of Contents

    OM/SM-TDB/7(CE) Table of Contents IMPORTANT OPERATOR WARNINGS ............2 EQUIPMENT DESCRIPTION .
  • Page 6: Equipment Description

    OM/SM-TDB/7(CE) Equipment Description The Groen TDB/7 is a table top, tilting, steam A built-in steam generator, sized for the kettle jacketed kettle with a thermostatically controlled, capacity and heated by electricity, delivers steam self-contained, electrically-heated steam supply and into the jacket. “Airless” operation of the steam appropriate controls, mounted on a sturdy base.
  • Page 7 OM/SM-TDB/7(CE) Models Pull Tilt TDB/7, CE Model Crank Tilt TDB/7, CE Model Optional equipment available with any model: 1. Stand that supports the unit and holds a pan in position for filling 2. Lift-off cover 3. Basket insert 4. Fill faucet 5.
  • Page 8: Inspection & Unpacking

    OM/SM-TDB/7(CE) Inspection & Unpacking The unit will arrive in a heavy shipping carton and will for future reference. Space for these entries is be attached to a skid. Immediately upon receipt, provided at the top of the Service Log at the back of inspect the carton carefully for exterior damage.
  • Page 9: Installation

    OM/SM-TDB/7(CE) Installation The Groen Kettle is provided with 3. The equipment is shipped ready for three complete internal wiring. It is ready for phase operation. Refer to the wiring diagram immediate connection. A wiring diagram for single phase operation. is provided in this manual and on the inside of the control housing service 4.
  • Page 10: Initial Start-Up

    OM/SM-TDB/7(CE) Initial Start-Up IMPORTANT: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. Now that the kettle has been installed, you should test it to ensure that the unit is operating correctly. 1.
  • Page 11: Operation

    OM/SM-TDB/7(CE) Operation A. To Start Kettle 1. EVERY DAY make sure that the jacket water level is above the mid-point of the round sight glass. If the level is low, service is necessary. 2. Check the pressure gauge. If the gauge does not show 20 to 30 inches of vacuum (i.e., a reading of 20 to 30 below 0), see “Jacket Vacuum”...
  • Page 12 OM/SM-TDB/7(CE) When putting the cover on the kettle, position it CAUTION on top of kettle rim, with its flat edge facing the OVERFILL KETTLE WHEN pouring lip. COOKING, HOLDING CLEANING. KEEP LIQUIDS AT LEAST 2-3” (5-8 cm) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING PRODUCT AND SAFE TRANSFER.
  • Page 13: Sequence Of Operation

    OM/SM-TDB/7(CE) before moving basket away from the kettle. CAUTION Do not rest kettle basket on kettle rim or DO NOT TILT KETTLE BODY WITH COVER IN pouring lip. If basket is too heavy for PLACE. COVER MAY SLIDE OFF, CAUSING individual to lift and safely move, get help INJURY TO OPERATOR.
  • Page 14: Maintenance

    OM/SM-TDB/7(CE) Maintenance NOTICE: Contact Groen or an authorized Groen representative when repairs are required. 1. Periodic Maintenance service representative. d. The inside of the support housing should be A Maintenance & Service Log is provided at the kept clean. back of this manual. Each time maintenance is performed on your Groen kettle, enter the date of the work, what was done, and who did it.
  • Page 15 OM/SM-TDB/7(CE) lubrication with grease is necessary. Frequency of d. Use a funnel and add water to jacket. lubrication will depend on operating conditions, but the service should be performed at least once every Check water level in jacket, by viewing water six months.
  • Page 16: Troubleshooting

    OM/SM-TDB/7(CE) 4. Component Replacement Model Jacket Capacity WARNING B E F O R E R E P L A C I N G A N Y P A R T S , TDB/7-20 3.8 Liters DISCONNECT UNIT FROM ELECTRIC POWER SUPPLY. TDB/7-40 4.7 Liters Wiring is marked as shown on the schematic...
  • Page 17 OM/SM-TDB/7(CE) User Instructions Regulations and Safety Precautions These Appliances have been CE marked on the basis of compliance with the EMC and Low Voltage Directive. These appliances MUST BE installed by a competent person in conformity with the INSTALLATION AND SERVICING INSTRUCTIONS and National Regulations in force at the time.
  • Page 18 OM/SM-TDB/7(CE) Operational and Maintenance Safety WARNING INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING IN ACCORDANCE WITH ALL APPLICABLE CODES. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY. TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
  • Page 19 OM/SM-TDB/7(CE) TDB/7 Kettle with Tilt Handle the value corresponding to the dial setting, the thermostat switch opens. This turns off the heating indicator light and causes the contactors to open, The kettle is designed to be tilted in a controlled stopping the power to the heaters.
  • Page 20: Cleaning

    OM/SM-TDB/7(CE) Cleaning 1. Suggested Tools: a. Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc. b. Kettle brushes in good condition. c. Sanitizer such as Klenzade XY-12. d. Film remover such as Klenzade LC-30. 1. Precautions Before cleaning, shut off the kettle by turning the thermostat dial to “OFF,”...
  • Page 21 OM/SM-TDB/7(CE) metal tools that might scratch the surface. It is recommended that each piece of equipment Scratches make the surface harder to clean be sanitized just before use. and provide places for bacteria to grow. If there is difficulty removing mineral deposits or Do NOT use steel wool, which may leave a film left by hard water or food residues, clean particles in the surface and cause eventual...
  • Page 22 OM/SM-TDB/7(CE) Parts List - Kettle Body - Pull Tilt Model To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase.
  • Page 23 OM/SM-TDB/7(CE) Replacement Parts List Pull Tilt Models...
  • Page 24 OM/SM-TDB/7(CE) Replacement Parts List Crank Tilt Models...
  • Page 25: Parts Lists

    OM/SM-TDB/7(CE) Parts List To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase. Description Description Base Weldment 122185 x 36 Bullseye sight glass 108554 x Cladding, top, pedestal 122052 x 37 Thermostat knob 122054 x...
  • Page 26: Schematics

    OM/SM-TDB/7(CE) Wiring Diagram...
  • Page 27: Service Log

    OM/SM-TDB/7(CE) Service Log Model No. _______________________________ Purchased From _________________________ Serial No. _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No. ______________________ For Service Call __________________________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB. Inc. NATIONAL SANITATION FOUNDATION 370 Wabasha 3475 Plymouth Rd.
  • Page 28: Warranty

    OM/SM-TDB/7(CE) Limited Warranty To Commercial Purchasers* (for Areas Outside of the U.S. and Canada) Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material and workmanship for twelve months from date of installation or eighteen months from date of shipment with the following conditions and subject to the following limitations.
  • Page 29 OM/SM-TDB/7(CE) 1055 Mendell Davis Drive Jackson, MS 39212 Part Number 128433 Telephone 601 373-3903 Revised 7/99 Fax 601 373-9587...

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