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Advanced Water Conditioners
featuring the Custom Control F2CC Valve
OWNER'S MANUAL
FOR ALL FUSION² F SERIES AND FCA SERIES WATER CONDITIONERS
THIS MANUAL IS TO BE LEFT WITH THE OWNER OF THE EQUIPMENT FOR REFERENCE
PURPOSES AND TECHNICAL GUIDANCE.
IT IS STRONGLY RECOMMENDED THAT
QUALIFIED DEALER SERVICE PERSONNEL BE CONTACTED IN THE EVENT OF AN UNKNOWN
INTERRUPTION OF SERVICE OR APPARENT PRODUCT MALFUNCTION. AN ANNUAL
PREVENTATIVE
MAINTENANCE
INSPECTION
BY
A
WATER
PROFESSIONAL
IS
RECOMMENDED TO ENSURE TROUBLE-FREE AND CONTINUOUS OPERATION.
www.waterite.com
R2
Waterite, Inc. ■ Winnipeg, MB Canada
0
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Table of Contents
Related Manuals for Waterite V3175-01
Summary of Contents for Waterite V3175-01
- Page 1 QUALIFIED DEALER SERVICE PERSONNEL BE CONTACTED IN THE EVENT OF AN UNKNOWN INTERRUPTION OF SERVICE OR APPARENT PRODUCT MALFUNCTION. AN ANNUAL PREVENTATIVE MAINTENANCE INSPECTION WATER PROFESSIONAL RECOMMENDED TO ENSURE TROUBLE-FREE AND CONTINUOUS OPERATION. www.waterite.com Waterite, Inc. ■ Winnipeg, MB Canada...
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Page 2: Table Of Contents
TABLE OF CONTENTS Preinstallation instructions for dealer Inside front cover Specifications Cycle sequence settings Softener System Setup (programming) Bypass valve description & diagrams Installation Installer settings Hardness, Override, Regen Time & Time of Day Normal operating & error displays, power loss Low salt warning &... -
Page 3: Specifications
AMOUNT (if applicable). 5. Follow START UP INSTRUCTIONS. CONTROL VALVE SPECIFICATIONS SERVICE FLOW RATE & PRESSURE LOSS 27 gpm (102.2 lpm) @ 15 psi (103 kPa) P (valve only, including bypass valve, but not including mineral, etc.) BACKWASH FLOW RATE & PRESSURE LOSS 27 gpm (102.2 lpm) @ 25 psi (172 kPa) P (whole conditioner...including bypass valve) - Page 4 Once the valve has completed the immediate regeneration, the valve will regenerate one more time at the pre-set regeneration time.
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Page 5: Cycle Sequence Settings
CYCLE SEQUENCE CYCLE SEQUENCE instructions allows the setting of the order of CYCLE OPTIONS the cycle. There are 9 cycles which can be arranged in any order. BACKWASH DN BRINE FILL SOFTENING OR Later in this book the INSTALLER SETTINGS allow the setting of RINSE UP BRINE FILTERING... -
Page 6: Softener System Setup (Programming)
SOFTENER SYSTEM SETUP In SOFTENER SYSTEM SETUP you choose the duration for the cycles selected in CYCLE SEQUENCE and specify other operating parameters for the system. The upper and lower limits of the allowable values for the cycles are as follows: CYCLE SETTING LIMITS CYCLE OPTIONS... - Page 7 SOFTENER SYSTEM SETUP - continued Step 8S – Set Gallons Capacity using the button. If value is set to: • “AUTO” ...the gallon capacity will be automatically calculated and reserve capacity will be automatically estimated. • “oFF”...the regeneration will be based on the day override set (see Installer Settings Step 3I).
- Page 8 SOFTENER SET UP DETAIL TABLE This table is to be used as a guide or shortcut to the settings made in Step 3I, 8S, and 9S. For quick programming use the recommended settings shown in row 3 below in bold italic type. Gallons Regeneration Result...
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Page 9: Bypass Valve Description & Diagrams
BYPASS VALVE The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or maintenance. The 1" full flow bypass valve incorporates four positions including a diagnostic position that allows a service technician to have pressure to test a system while providing untreated bypass water to the building. -
Page 10: Installation
INSTALLATION Top View GENERAL INSTALLATION & SERVICE WARNINGS The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing. Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings, but is not necessary. - Page 11 INSTALLATION INLET/OUTLET PLUMBING: Connect to a supply line downstream of outdoor spigots. Install an inlet shutoff valve and plumb to the unit’s bypass valve inlet located at the right rear as you face the unit. There are a variety of installation fittings available.
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Page 12: Installer Settings
INSTALLER SETTINGS NOTE: What follows assumes that AUTO is set for regeneration mode in Step 8S, meaning gallons are automatically calculated. STEP 1I - Press NEXT and simultaneously for 3 seconds. STEP 2I – Hardness: Set the amount of hardness in grains per gallon (default 20) using ... -
Page 13: Normal Operating & Error Displays, Power Loss
NORMAL OPERATING DISPLAYS GENERAL OPERATION When the system is operating one of three displays will be shown. Pressing NEXT will alternate between the displays. One of the displays is the current time of day. Depending the system configuration, the second display is one of the following: days remaining or gallons remaining. -
Page 14: Low Salt Warning & Resetting It
LOW SALT WARNING (optional) Salt Remaining or Adding Salt If the Low Salt Warning option was factory installed the following screens will be viewed in the User Display. Note: The salt used per regeneration setting was set in increments of 0.1 pounds, but the LBS REMAINING screen will round up or down to the closest whole number. -
Page 15: Start Up Instructions
START UP INSTRUCTIONS After installation is completed rotate the bypass handles to the bypass position (see bypass valve • diagram page). Turn on water and check for leaks. • Fully open a cold water faucet. • Allow water to run until clear to rid pipes of debris which may have occurred during installation. •... - Page 16 REPLACEMENT PARTS Front Cover and Drive Assembly Item No. Part No. Description Qty. V3175CC-01 Front cover assy., CC V3107-1 Motor V3106-01 Drive bracket & spring clip V3108CC PC board, CC V3110 Drive gear, 12x36 V3109 Drive gear cover V3002CC Drive assy., CC not shown V3186 Transformer, 110V-12V...
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Page 17: Injector Assembly & Refill Port Assembly
REPLACEMENT PARTS Injector assembly with Cap, Plug, Screen and O-Ring Item No. Part No. Description Qty. V3176 Injector cap V3152 O-ring 135 V3177 Injector screen V3010-1Z Injector assy. plug V3010-1A A injector assy., BLACK V3010-1B B injector assy., BROWN V3010-1C C injector assy., VIOLET V3010-1D D injector assy., RED... -
Page 18: Drain Line 3/4" Assembly & Flow Controls
Drain Line Assembly, ¾” REPLACEMENT Item No. Part No. Description Qty. PARTS H4615 Locking clip, elbow PHP10TS8BULK Inset, 5/8” tube Optional V3192 Nut, ¾” drain elbow Optional V315801 Drain elbow assy., ¾” NPT V3163 O-ring 019 V315901 DLFC Retainer assy. V3162007 0.7 DLFC for ¾”... -
Page 19: Drain Line 1" Assembly & Flow Controls
REPLACEMENT PARTS Drain Line Assembly, 1" Item No. Part No. Description Qty. H4615 Locking clip, elbow V3008-02 Drain fitting, 1" straight V3166 Drain fitting body, 1" V3167 Drain fitting adapter, 1" V3163 O-ring 019 V3150 Split ring V3151 Nut, 1" QC V3105 O-ring 215 V3190-065... -
Page 20: Water Meter & Bypass Valve
REPLACEMENT PARTS Water and Meter Plug Item No. Part No. Description Qty. V3151 Nut, 1" QC V3003 Meter assy., includes Items 3 and 4 V311801 Turbine assy. V3105 O-ring 215 V300301 Meter plug assy. Bypass Valve Item No. Part No. Description Qty. -
Page 21: Installation Fitting Assemblies & Service Wrench
INSTALLATION FITTING ASSEMBLIES Description: Fitting " & 1" PVC Solvent Elbow Assembly Description: Fitting 1" PVC Male NPT Elbow Assembly Assembly Part No: V3007, 2 req’d. Assembly Part No: V3007-01, 2 req’d. Item No. 4, Fitting only Item No. 4, Fitting only Part No. V3149, 2 req’d. Part No. -
Page 22: Control Valve Servicing
Service Instructions DRIVE ASSEMBLY Remove the valve cover to access the drive assembly by pulling out slightly on the two tabs centered on the side. Disconnect the power source plug (black wire) from the PC board prior to disconnecting the motor or water meter plugs from the PC board. - Page 23 Replace the motor if necessary. Do not lubricate the motor or the gears. When reinstalling the motor gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover and the small plastic bulge engages one of the slots on the motor housing.
- Page 24 Reattach the main piston to the drive cap assembly. Reattach the regenerant piston (if needed) to the main piston. Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings, but is not necessary. Avoid any type of lubricants, including silicone, on red or clear lip seals. Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly.
- Page 25 REFILL FLOW CONTROL ASSEMBLY OR REFILL PORT PLUG To clean or replace the refill flow control, pull out the locking clip and then pull straight up on the elbow. Replace the elbow locking clip in the slot so that it is not misplaced. Twist to remove the white flow control retainer. The flow control can be removed by prying upward through the side slots of the retainer with a small blade flat screwdriver.
- Page 26 Before reinstalling the red arrow handles be sure that o-rings on both rotors face to the right when being viewed from the front when the handle pointers are pointing in the same direction as the control valve body arrows. Keep the handles pointed this way while tightening the valve caps.
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Page 27: Troubleshooting Procedures 1
TROUBLESHOOTING PROCEDURES 1 Problem Cause Solution a. Transformer unplugged a. Reconnect transformer b. No power at outlet b. Repair or use working outlet 1. Timer does not display time of day c. Defective transformer c. Replace transformer d. Defective PC board d. - Page 28 TROUBLESHOOTING PROCEDURES 2 Problem Cause Solution a. Motor not operating a. Replace motor b. No power at outlet b. Repair outlet or use working outlet c. Defective transformer c. Replace transformer d. Defective PC board d. Replace PC board 6. Valve stalled in regeneration e.
- Page 29 WATERITE, INC. Winnipeg, MB Canada www.waterite.com...