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Heliocentris Energy Manager 1.3 Instruction Manual

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Energy Manager 1.3
Instruction Manual

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Summary of Contents for Heliocentris Energy Manager 1.3

  • Page 1 Energy Manager 1.3 Instruction Manual...
  • Page 2 The following exception applies: photocopying pages from the manual for instruction for or by lecturers is allowed. Components of the Energy Manager 1.3 are protected by patents and / or utility patents. Energy Manager 1.3 is a trademark of Heliocentris Industry GmbH, Germany.

  • Page 3: Table Of Contents

    How to Enter Digits ................... 27 How to Login as Service User ..............28 How to Install the Short Message Service ............. 29 How to Configure Site Specific Parameters ..........30 4.9.1 How to Connect EM and RMS..............30 Energy Manager 1.3 - Instruction Manual...
  • Page 4 How to Shut Down Energy Manager ............62 8.1.3 How to Perform a Forced Restart ..............63 8.1.4 How to Apply the Reset Button ..............63 Cleaning ....................64 Service ....................64 Replacing Components ................64 Energy Manager 1.3 - Instruction Manual...
  • Page 5 Contents 8.4.1 How to Replace Main Fuse ................ 65 8.4.2 How to Replace SIM Card ................. 65 Disposal ....................65 Disassembly and Removal ............66 Technical Data ................67 Energy Manager 1.3 - Instruction Manual...

  • Page 7: About This Document

    An overview of important technical data is provided at the end of the instruction manual. Abbreviations / Glossary The abbreviations used in this manual are summarized in the appendix. An index can be used for fast orientation. Energy Manager 1.3 - Instruction Manual...

  • Page 8: Notices And Symbols

    Warns of dangers of fatal injury. DANGER Warns of dangers of serious injury. WARNING Warns of dangers of injury. CAUTION Warns of physical damage to the product. NOTICE 1.2.3 Tips Useful tips are identified as follows: Provides further tips. Energy Manager 1.3 - Instruction Manual...

  • Page 9: Safety Instructions

    For electrical wiring follow the country-specific safety  regulations for handling electricity. For electrical installation comply with the local safety  regulations for handling electricity. All devices must be connected separately with the earth circuit  connector and properly grounded. Energy Manager 1.3 - Instruction Manual...

  • Page 10: Approved Use

    Do not reverse the polarity of inputs and outputs.  Do not insert any mechanical parts, especially metal parts, into the  product through the ventilation slots. Do not use liquids near the product.  Energy Manager 1.3 - Instruction Manual...

  • Page 11: General Information On Operation

    Heliocentris may be used. Violation voids the warranty.  Heliocentris is not responsible for damage arising from the use of unauthorized replacement parts and maintenance materials.  It is not allowed to replace parts and components which are not described in this instruction manual.

  • Page 12: Requirements For The User

    Advanced knowledge in reading and developing electrical wiring diagrams Additional skills for configuration, service and maintenance:  Good PC knowledge  Basic knowledge in Windows network connection setting  Basic knowledge in Firefox settings Energy Manager 1.3 - Instruction Manual...

  • Page 13: Components

    6 Audio output, empty 7 RJ-45 LAN port 8 4 USB 2.0 ports 9 VGA port 10 Parallel port, empty 11 RS232 port 12 Handle 13 Antenna port 14 LED 15 SIM card holder Energy Manager 1.3 - Instruction Manual...
  • Page 14 500 ms on / off Packet switched data transfer in progress. LED goes on within 1 second after data packets were exchanged. Permanently off No power supply Table 3-1 LED modes of GPRS modem Energy Manager 1.3 - Instruction Manual...

  • Page 15: Energy Manager Rear Side

    4 Input for temperature. sensor (8x) 5 Serial comm. genset controller 6 PIN assignment for analog input 7 PIN assignment for relay 8 Grounding 9 +24 VDC 10 Relay (16x) 11 Digital input (12x) Energy Manager 1.3 - Instruction Manual...

  • Page 16: Energy Manager Software Modules

    Load Management Module The load management measures the voltage and calculates the power. The total energy consumption is calculated in kWh. Energy Manager 1.3 - Instruction Manual...

  • Page 17: Operating And Monitoring Software

    Administration. RMS Operating can be used to access the server and visualize the data acquired by all Energy Managers implemented in the network. RMS Administration can be used to access the server and administer customers, regions, users, sites,hardware and software modules. Energy Manager 1.3 - Instruction Manual...

  • Page 18: Wireless Remote Access

     The SIM card is worldwide Internet-capable through APN Heliocentris recommends a data flat rate or a volume rate with a very high minimum volume. Prepaid cards should not be used. Energy Manager 1.3 - Instruction Manual...

  • Page 19: Getting Started

     Set of connectors  Sensors (optional) On customer request Heliocentris takes responsibility for the delivery and installation of all hardware and software components for power generation in the telecommunication site. Unpacking and Installation To install the Energy Manager the following steps are necessary: ...

  • Page 20: Installation Tools

    If there is not enough space for wiring from behind the backside of the Energy Manager:  Proceed with wiring the device (see How to Connect Sensors page 21). Only after wiring fasten the device as described above. Energy Manager 1.3 - Instruction Manual...

  • Page 21: How To Connect Sensors And Actuators

    When installing the standard configuration: Insert connector and cable to the wiring board according to Table 4-2. When installing a customer specific configuration or to change the default settings, see LAA documentation and wiring diagram. Energy Manager 1.3 - Instruction Manual...

  • Page 22: Port Assignment

    +24 VDC +24 VDC max. 50 W Table 4-1 Standard contact allocation Configuration example Depending on the installed modules Heliocentris recommends a configuration as indicated in Table 4-2. The assignments may differ because of the installed software and hardware components.
  • Page 23 Genset 2 starter battery PT1000 Temperature shelter PT1000 Temperature outdoor PT1000 Temperature battery 1 PT1000 Temperature battery 2 PT1000 Temperature aircon 1 PT1000 Temperature aircon 2 PT1000 Temperature aircon 3 Table 4-2 Port assignment Energy Manager 1.3 - Instruction Manual...

  • Page 24: How To Ground The Energy Manager

     Small screw driver  Connector Property damage due to incorrect polarity ! NOTICE Incorrect polarity will permanently damage the device. Watch  out for correct polarity of the connection:. Connect the power cable as follows: Energy Manager 1.3 - Instruction Manual...

  • Page 25: How To Use The Control Panel

    The LED (light-emitting diode) indicates the system status by using the following symbols and colors: Symbol Color Description  Critical system status, one of the installed modules is in error status.  Yellow System is still in operating, pending information e. g., warning or Energy Manager 1.3 - Instruction Manual...
  • Page 26 Reset button for a manual reset of the system. Operating software and system are shut down and restarted. All events are reset and, if applicable, set anew. See How to Shut Down and Restart Energy Manager How to Reboot Energy Manager on page 61. Energy Manager 1.3 - Instruction Manual...

  • Page 27: How To Select Menu Items

    5. Press the <left> key several times or continuously, until the main menu is displayed. 4.6.3 How to Enter Digits System settings like can be entered via the IP ad d re ss p assw o rd control panel. Energy Manager 1.3 - Instruction Manual...

  • Page 28: How To Login As Service User

     A message indicating your access level is displayed. Upon successful conclusion of a service operating, a logoff is necessary to Automatic logoff protect the system against unauthorized access. The logoff is performed automatically 5 minutes after the last keystroke took place. Energy Manager 1.3 - Instruction Manual...

  • Page 29: How To Install The Short Message Service

    Insert SIM card as follows: 1. Insert SIM card into the slot of the card holder until it clicks into place. 2. Check the LED status. See Table 3-1 LED modes of GPRS modem. Energy Manager 1.3 - Instruction Manual...

  • Page 30: How To Configure Site Specific Parameters

    Batter y Batter y c ap ac ity 5. Enter the battery capacity in ampere-hour. 6. Confirm with Save & App l y  The data is stored as configuration data. Energy Manager 1.3 - Instruction Manual...

  • Page 31: How To Configure Fuel Sensors With Fuel Wizard

    Confirm the diesel default value. 10. Confirm with key. <rig ht > 11. Enter the in mm (height of sensor above tank m ounting d istan ce ground). 12. Confirm with key. <rig ht > Energy Manager 1.3 - Instruction Manual...
  • Page 32 14. Select 1 geometry type. 15. Confirm with key. <right > 16. Define one after another the requested values. 17. Confirm each entry with key. <righ t > 18. Select to save all entries. Apply Energy Manager 1.3 - Instruction Manual...

  • Page 33: Operating

    Battery module. Status data of battery can be accessed. Behind the item the operating mode is displayed. Fuel Fuel module. Status data of diesel can be accessed. Behind the item either the filling status in liter or an event is displayed. Energy Manager 1.3 - Instruction Manual...
  • Page 34 Service contact and system informatioin for different low level modules, reboot and power down command can be accessed. Login Login for service matters. Configuration A limited amount of configuration settings can be accessed. Table 5-1 Main menu Energy Manager 1.3 - Instruction Manual...

  • Page 35: System Submenu (Sys)

    Gateway address Set gateway manually (no gateway: 0.0.0.0) Save Net Cfg* Save network configuration Modem Usage Usage of the modem: Not used SMS: send outgoing / receive incoming Updating status: change between two states Error Energy Manager 1.3 - Instruction Manual...

  • Page 36: Genset Submenu (Gen)

    EM, if required. error An error was detected, generator cannot run. manual A manual genset start was detected, not triggered by EM monitor Genset unit is currently in monitoring mode. Energy Manager 1.3 - Instruction Manual...
  • Page 37 Request for monitor mode. Unit will switch to 1 of the monitor operating modes once the command was successful. Can only be executed in offline or Remote on operating mode. cancel cmd Cancel a pending state request. Energy Manager 1.3 - Instruction Manual...
  • Page 38 All active events are displayed hexadecimal one after another with their format number and a short text, and can be confirmed. Legend: Item is only displayed if the access level is service Information/Command Table 5-3 Genset submenu Energy Manager 1.3 - Instruction Manual...

  • Page 39: Battery Submenu (Batt)

    Command to be entered by a commands: user. no command No command stands in a queue. go online Start battery module go offline Stop battery module cancel cmd Cancel command in queue. Voltage x.xx V Battery voltage Energy Manager 1.3 - Instruction Manual...
  • Page 40 All active events are displayed hexadecimal one after another with their format number and a short text, and can be confirmed. Legend: Item is only displayed if the access level is service Information/Command Table 5-4 Battery submenu Energy Manager 1.3 - Instruction Manual...

  • Page 41: Fuel Submenu

    All active events are displayed hexadecimal one after another with their format number and a short text and can be confirmed. Legend: Item is only displayed if the access level is service Information/Command Table 5-5 Fuel submenu Energy Manager 1.3 - Instruction Manual...

  • Page 42: Load Submenu

    All active events are displayed one hexadecimal after another with their number format and a short text and can be confirmed. Legend: Item is only displayed if the access level is service Information/Command Table 5-6 Load submenu Energy Manager 1.3 - Instruction Manual...

  • Page 43: Aircon Submenu

    All active events are displayed one hexadecimal after another with their number format and a short text and can be confirmed. Legend: Item is only displayed if the access level is service Information/Command Table 5-7 Aircon submenu Energy Manager 1.3 - Instruction Manual...

  • Page 44: Free Cooling Unit Submenu (Fcu)

    RPM Fan speed of FCU in volts. x.x % Percentage of max value only for FCU if controlled via analog signal. Op-Time x.xx h Operating hours of FCU. Reset Counter* Reset operating counters. Energy Manager 1.3 - Instruction Manual...

  • Page 45: Solar Submenu

    Solar energy [kWh] Reset Counters * Reset operating counters. Error List Number in All active events are displayed hexadecimal one after another with their format number and a short text and can be confirmed. Energy Manager 1.3 - Instruction Manual...

  • Page 46: Wind Submenu

    Legend: Item is only displayed if the access level is service Information / Command Table 5-10 Wind submenu Energy Manager 1.3 - Instruction Manual...

  • Page 47: Rectifier Submenu (Rect)

    All active events are displayed hexadecimal one after another with their format number and a short text. Legend: Item is only displayed if the access level is service Information / Command Table 5-11 Rectifier submenu Energy Manager 1.3 - Instruction Manual...

  • Page 48: Inverter Submenu (Invert)

    All active events are displayed hexadecimal one after another with their format number and a short text. Legend: Item is only displayed if the access level is service Information / Command Table 5-12 Inverter submenu Energy Manager 1.3 - Instruction Manual...

  • Page 49: Site Submenu

    All active events are displayed hexadecimal one after another with their format number and a short text. Legend: Item is only displayed if the access level is service Information / Command Table 5-13 Site submenu Energy Manager 1.3 - Instruction Manual...

  • Page 50: Shelter Submenu

    Reset Counters* Reset of minimum, maximum, and mean ambient temperature, currently “out of order”. Error List Number in Events are displayed one after hexadecimal another with their number and format a short text. Energy Manager 1.3 - Instruction Manual...

  • Page 51: Login Submenu

    Switching off Energy Manager. See How to Perform a Forced Restart on page 63 Reboot Reboot Energy Manager Legend: Item is only displayed if the access level is service Information / Command Table 5-16 Service submenu Energy Manager 1.3 - Instruction Manual...

  • Page 52: Configuration Submenu

    How to Change IP address, Gateway or Netmask IP settings have only to be administered if the system is implemented in a company network using own IP addresses. To change an address, proceed as follows: Energy Manager 1.3 - Instruction Manual...

  • Page 53: How To Update The Em Software

    Do not remove the USB flash drive during the copy process.   You are informed by a message or by the main menu coming up again that the process is finished. 2. Remove the USB flash drive. Energy Manager 1.3 - Instruction Manual...

  • Page 54: How To Reset Counters And Statistics Displays

    Warnings do not affect operation. <ff Information Table 5-18 Event codes and levels Property damage if alarms are neglected! NOTICE In case of alarms (event code 0-7), notify the service of  Heliocentris or an authorized partner. Energy Manager 1.3 - Instruction Manual...
  • Page 55  The event will no longer be displayed in the LCD display. A message is sent to the RMS and the event is still active on the RMS until it is cleared by the system. Energy Manager 1.3 - Instruction Manual...

  • Page 56: How To Reset The Service Interval

     The service interval is reset to 0 minutes 6. Leave the menu by pressing 2 times <left> key. The service interval can only be reset via the Energy Manager LCD. It cannot be reset via LAA nor via Remote Access. Energy Manager 1.3 - Instruction Manual...

  • Page 57: How To Copy Log Files To Usb Flash Drive

    Notice ! Damage to the data of the USB flash drive might result on removing the drive during the running process. Don’t remove the USB flash drive during the running process.  A message is displayed when the process is finished. 2. Remove USB flash drive. Energy Manager 1.3 - Instruction Manual...

  • Page 58: Decommissioning

     Disassemble all sensors and actuators. Return Energy Manager devices and equipment parts no longer needed to Heliocentris Industry GmbH for disposal. Dispose of packaging material that is no longer needed in accordance with the local laws and regulations. 6.1.1...

  • Page 59: How To Store The Energy Manager

    67. How to Ship the Energy Manager The Energy Manger is shipped in a box suitable for transportation and protected from damage during transportation. It is recommended to keep the box for later use. Energy Manager 1.3 - Instruction Manual...

  • Page 60: Troubleshooting

    USB data from or to USB flash drive. flash drive  Wait about 15 to 20 seconds, remove the stick and try once again.  Use another USB flash drive. Energy Manager 1.3 - Instruction Manual...

  • Page 61: Maintenance And Service

    Ser vic e 3. Confirm with 4. Select Reboot There is no security query. After confirming OK, the function will immediately be performed. 5. Confirm with  The Energy Manager is rebooted without further query. Energy Manager 1.3 - Instruction Manual...

  • Page 62: How To Shut Down Energy Manager

    4. Confirm with , if you are sure that you want to shut down the system.  The Energy Manager is shut down without further query. 5. Remove power cable to prevent an automated restart. Energy Manager 1.3 - Instruction Manual...

  • Page 63: How To Perform A Forced Restart

     Restart the system  Switch-off the system A main board reset may only be executed by Heliocentris or an authorized partner. A mainboard reset does not reset error messages and does not reset the system.  Small screw driver or a ball pen The reset button (1) is behind a small opening in the control panel.

  • Page 64: Cleaning

    If you return the unit for repair or replacement, you must ship the unit sufficiently secured and packaged. Heliocentris is not responsible for damage which has been caused by improper packaging and / or improper shipment. You must bear the costs yourself for the shipment of units with expired warranty.

  • Page 65: How To Replace Main Fuse

    Disposal Figure 8-2 Unit The system is not to be disposed of at the local recycling centers.  Return the system to Heliocentris for disposal. Packaging material Store packaging material for future storage of the system.  Dispose of packaging material that is no longer needed in ...

  • Page 66: Disassembly And Removal

    The deactivation for repairs or disassembly may be done only by qualified personnel trained by Heliocentris Industry GmbH. Devices and equipment parts no longer needed can be returned to Heliocentris Industry GmbH for disposal. Energy Manager 1.3 - Instruction Manual...

  • Page 67: Technical Data

    CSD 9.6k; SMS Monitoring Ethernet RJ 45 10/100 BaseT Serial RS 232, RS 485 (optional) Onsite Monitoring & Control Panel 5 way keypad & 4-line Control LCD-display configuration and monitoring Ethernet Interface Advanced configuration, monitoring Energy Manager 1.3 - Instruction Manual...
  • Page 68 Smart scheduling State of Module health monitoring Efficient cooling solutions Remote Access Remote monitoring and control Predefined and customized reports Site Security Module Site access control Intruder alarms Table 10-1 Energy Manager technical data Data Energy Manager 1.3 - Instruction Manual...
  • Page 69 General Public License, bash GNU GPL Version 2. GNU GPL bsdutils GNU GPL console-tools GNU GPL coreutils GNU GPL cpio GNU GPL cron GNU GPL dash GNU GPL debian-archive-keyring GNU GPL debianutils GNU GPL Energy Manager 1.3 - Instruction Manual...
  • Page 70 GNU GPL libkrb5-3 GNU GPL libkrb5support0 GNU GPL liblocale-gettext-perl GNU GPL liblzma2 GNU GPL libnfnetlink0 GNU GPL libopts25 GNU GPL libpam-modules GNU GPL libpam-runtime GNU GPL libpam0g GNU GPL libperl5.10 GNU GPL libpopt0 GNU GPL Energy Manager 1.3 - Instruction Manual...
  • Page 71 GNU GPL screen GNU GPL GNU GPL sensible-utils GNU GPL snarf GNU GPL sysklogd GNU GPL syslinux GNU GPL syslinux-common GNU GPL sysv-rc GNU GPL sysvinit GNU GPL sysvinit-utils GNU GPL GNU GPL Energy Manager 1.3 - Instruction Manual...
  • Page 72 GPL and LGPL on a data carrier for a copy fee of €10. Your request must be sent within three years of acquiring this product to the following address: Heliocentris Industry GmbH, Rudower Chaussee 29 12489 Berlin Germany Energy Manager 1.3 - Instruction Manual...
  • Page 73 TCP/IP is a protocol combination which connects the transport and network layers form the OSI layer model. Telecommunication Site Uniform Resource Locator 10-1 Overview and explanation of the abbreviations used in the operating manual and in the supplied software Energy Manager 1.3 - Instruction Manual...
  • Page 74 V. Voltmeter A device that measures voltage difference between two points in a circuit. Watt The unit of electric power, having the symbol W. Table 10-3 Glossary Energy Manager 1.3 - Instruction Manual...
  • Page 75 14, 24 poweroff forced restart free cooling unit submenu reboot fuel management rectifier submenu modul remote access fuel submenu replace main fuse Energy Manager 1.3 - Instruction Manual...
  • Page 76 RS232 approved safety hazard service non-approved service login service submenu shelter submenu shutdown SIM card site management modul site submenu warnings wind submenu software wiring board update submenu aircon Energy Manager 1.3 - Instruction Manual...
  • Page 78 Heliocentris Industry GmbH Rudower Chaussee 29 12489 Berlin Germany http://www.heliocentris.com...

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